77 11 194 289

JULY 1997

Edition Anglaise

Mechanisms and Accessories

The repair methods given by the manufacturer in this document are based on the

technical specifications current when it was prepared.

The methods may be modified as a result of changes by the manufacturer in the

production of the various component units and accessories from which his vehicles

are constructed".

All copyrights reserved by Renault.

Copying or translating, in part or in full, of this document or use of the service part

reference numbering system is forbidden without the prior written authority of

RENAULT.

C

Renault 1997

GENERAL

UPPER INTERIOR ACCESSORIES

SIDE OPENING ELEMENT MECHANISMS

NON-SIDE OPENING ELEMENT MECHANISMS

WINDOWS

EXTERIOR PROTECTION

EXTERIOR ACCESSORIES

LOWER INTERIOR ACCESSORIES

INTERIOR SAFETY ACCESSORIES

EXPLODED VIEW

PRB5000

NON-SIDE OPENING ELEMENT
MECHANISMS

Exterior handle for rear door
Rear screen wiper motor
Rear door lock
Rear door latches
Exterior handle for tailgate
Hinged rear roof flap cross member

51-1

51-2

51-3
51-4
51-5
51-6

51-7
51-8

51-9

51-10
51-12

Pages

Contents

Safety
Tooling

SIDE OPENING ELEMENT
MECHANISMS

Window winder handle on front
door
Door opening handle - interior,
front door
Door opening handle - exterior,
front door
Front door lock
Front door window riser
Door barrels
Interior handle for opening the
sliding door
Exterior handle for sliding door
Locking warning light and sliding
door lock
Sliding door runners
Adjusting the sliding door

WINDOWS

Tilting or fixed windows in sliding
door
Fixed or moving side window
Window in rear door and window in
tailgate
Moving window/latch

EXTERIOR PROTECTION

Roof protection strip
Bumpers
Side protection strips
Protective panel at rear

51

55

54

Mechanisms and

accessories

50-1
50-2

54-4
54-5

54-6
54-7

55-1
55-3
55-4
55-5

GENERAL

50

52

52-1
52-2
52-3
52-4
52-5
52-6

Exterior rear view mirror
Rear view mirror
Rear screen washer jet
Number plate light

56-1
56-2
56-3
56-4

EXTERIOR ACCESSORIES

Dashboard

57-1

LOWER INTERIOR ACCESSORIES

56

57

Pages

59-1
59-2

Upper storage compartment in cab

Front seat belts
Rear seat belts

59

58-1

UPPER INTERIOR ACCESSORIES

58

INTERIOR SAFETY ACCESSORIES

WINDOWS

Windscreen
Front door window

54

54-1
54-3

GENERAL

Safety

50

A

AIR BAG AND PRETENSIONERS

96310-1S

IMPORTANT:

All operations on the air bag and

pretensioner systems

must be carried out by qua-

lified personnel who have been appropriately
trained.
The Air bag Workshop Repair Manual, section 88
MUST be consulted.

ATTENTION:

When working under the vehicle do

not subject the underside of the floor to impacts
without removing the pretensioner fuse and wai-
ting 5 minutes for the reserve capacity to dis-
charge.
Refer to section 88 "Fuse allocation".

98718R1

Each time the steering wheel is removed, the stee-
ring wheel bolt MUST be renewed. Refer to sec-
tions 88 and 57A.

IMPORTANT :

Whenever the steering wheel is re-

moved, the air bag connector (B) MUST be dis-
connected.
The air bag has a connector which short circuits
when it is disconnected to prevent incorrect trig-
gering.

HEAT SHIELDS

Heat shields must be refitted, whether they are
for bodywork or mechanical components.

TIGHTENING TORQUES

The recommended tightening torques MUST be
observed.

P R O D U C T S

Read the precautions for use with care and ob-
serve the safety instructions by using the appro-
priate protection (gloves, mask, etc.).

50-1

GENERAL

Tooling

50

A

99331S

Tool for removing the external rear view mirror
glass Car. 1363 - Part Number 00 00 136 300.

This tool may also be used for removing roof trim
and exterior door weatherstrips.

99799S

Door window winder handles

may also be remo-

ved. (First affix a small piece of masking tape to
the door panel to avoid damaging it during remo-
val.)

The pliers have one flat and one bent nose, giving
easy access to remove clips without damaging
them. The heads of the clips are not deformed,
enabling them to be re-used when refitting.

12776S

Tool for removing door hinge.
Car. 1415 - Part Number 00 00 141 500

SODICAM clip removal pliers.

Using these pliers it is easy to remove "fir-tree"
clips and interior trim clips

such as on door panels,

soundproofing mats and mudguard mountings.

50-2

GENERAL

Tooling

50

A

This tool has been specifically adapted for the
opening elements of utility vehicles. It can take
the weight of one door with all components fitted
so that the assistance of a second person is no lon-
ger required.

Renault approval number: 661 000.

Supplier: Z INTERNATIONAL

Part Number: SUP 01

13411S

13412S

TOOL FOR SUPPORTING DOOR

This frame assists the operator when removing or
refitting swing-out or sliding doors.

50-3

SIDE OPENING ELEMENT MECHANISMS

Window winder handle on front door

Insert cloth (1) to protect the trim and position a
block between the cloth and the tool. Then use a
locally made fork or tool

FACOM D115

as a lever

to remove the window winder handle.

NOTE:

The unpicking tool may be used for this

operation.

51

92221R

51-1

SIDE OPENING ELEMENT MECHANISMS

Door opening handle - interior, front door

51

PRB5101

Remove the mounting bolt (1).

Release the opening control linkage (2).

REMOVING

13114R1

51-2

SIDE OPENING ELEMENT MECHANISMS

Door opening handle - exterior, front door

51

PRB5102

Disconnect the control linkage for locking the
door and opening it from the outside.

REMOVING

First remove the trim (see section 72) and the anti-
tamper shield. Then remove the handle mounting
bolt.

12981R

12980S

51-3

SIDE OPENING ELEMENT MECHANISMS

Front door lock

51

PRB5104

-

the interior slide rail (A).

Disconnect the control linkage for locking the
door and opening it from the outside.

Remove the fittings securing the lock (B).

Disconnect the electric harness, depending on the
version.

REMOVING

After removing the trim (see section 72), remove:

12982R

12983R

-

the anti-tamper shield (1) from the lock,

51-4

SIDE OPENING ELEMENT MECHANISMS

Front door window riser

51

PRB5105

Take out the mechanism.

REMOVING

First remove the trim. Then move the window into
the fully open position and remove the fittings se-
curing the mechanism.

12983R2

Disconnect the mechanism from the window.

Disconnect the wiring harness, depending on the
version.

12984S

51-5

SIDE OPENING ELEMENT MECHANISMS

Door barrels

51

PRB5106

First remove the exterior door handle. Then open
out the clips and take out the barrel.

REMOVING

12974R

51-6

SIDE OPENING ELEMENT MECHANISMS

Interior handle for opening the sliding door

51

Remove the mounting bolt.

Unclip the opening control cable.

REMOVING

13102R

PRB5103

51-7

SIDE OPENING ELEMENT MECHANISMS

Exterior handle for sliding door

51

PRB5103

-

the opening control cable (2).

Remove the mounting bolts (3).

REMOVING

First remove the trim (see section 72) and then un-
clip:
-

the linkage for the door locking warning light
(1),

13159R

51-8

SIDE OPENING ELEMENT MECHANISMS

Locking warning light and sliding door lock

51

13158R

First remove the trim. Then perform the following operations:

REMOVING THE WARNING LIGHT

Release the mounting clips (1), linkage (2) and control cable (3).

REMOVING THE LOCK

Remove the mounting bolts.

Disconnect the wiring harness, depending on the version.

Disconnect the control cables.

51-9

SIDE OPENING ELEMENT MECHANISMS

Sliding door runners

51

12979R

REMOVE THE MOUNTING FITTINGS FOR THE
RUNNER IN MID-HEIGHT POSITION

REMOVING THE SLIDING DOOR

12978R

-

Take out the rear stop.

13105R

-

Remove the shaft.

REMOVE THE MOUNTING FITTINGS FOR THE
UPPER RUNNER

Remove the interior trim.

12977R

51-10

SIDE OPENING ELEMENT MECHANISMS

Sliding door runners

51

13106R

Remove the lower trim, depending on the version.

REMOVE THE MOUNTING FITTINGS FOR THE
LOWER RUNNER

12976R

12975R

51-11

SIDE OPENING ELEMENT MECHANISMS

Adjusting the sliding door

51

12333-3R1

Opening clearances:
A = 4.5 mm

B = 4 mm

C = 4 mm

D = 6 mm

51-12

SIDE OPENING ELEMENT MECHANISMS

Adjusting the sliding door

51

13155S

3

Adjust the mid-height bracket to obtain clea-
rances A and C.

1

Adjust the height of the lower bracket so that
clearances B and D are obtained.

13157R

13156R

2

Adjust the upper bracket to balance the clea-
rance (A).

51-13

NON-SIDE OPENING ELEMENT MECHANISMS

Exterior handle for rear door

- mounting bolt (1),
- handle.

52

REMOVING

First remove trim (see section 72) and then take
out:

PRB5201

13070R1

52-1

NON-SIDE OPENING ELEMENT MECHANISMS

Rear screen wiper motor

Tailgate

52

REMOVING

First remove the trim and the screen wiper arm.

PRB5205

13070R

Swing-out doors

Then remove mounting bolts (B).

Disconnect wiring harness (A).

13071R

52-2

NON-SIDE OPENING ELEMENT MECHANISMS

Rear door lock

Unclip control cables for top and bottom latches.

52

REMOVING

First remove trim and screen wiper assembly.

PRB5206

13104R

13113R

Then remove mounting bolts.

52-3

NON-SIDE OPENING ELEMENT MECHANISMS

Rear door latches

Remove mounting bolts and pull latch - cable
assembly.

52

REMOVING

First remove trim for lock (see section 72) and then
unclip cables (see section 52).

PRB5202

13256R

52-4

NON-SIDE OPENING ELEMENT MECHANISMS

Exterior handle for tailgate

Then remove mounting fittings (1).

Unclip control linkage (2).

52

REMOVING

First take off trim.

PRB5203

13071-1R

52-5

NON-SIDE OPENING ELEMENT MECHANISMS

Hinged rear roof flap cross member

Remove blanking cover and securing nut (A).

Release linkage (B) from its location.

Remove mounting fittings for cross member (C).

52

PRB5204

REMOVING

13247R

52-6

WINDOWS

Windscreen

Remove the windscreen wipers.

Tool Ele. 1294-01 must be used to avoid damaging
the splines and to make it easier to remove the
wiper arms.

Use masking tape to protect the bodywork
around the windscreen aperture.

REFITTING

Use a metal brush to clean the shaft splines.

Refit the arms and nuts.

Torque tighten to 18 N.m.

54

96826R

PRB5401

REMOVING

54-1

WINDOWS

Windscreen

54

13254R

Unclip the side cover (1).

Remove the seal (2) and bolt (3).

Take off the cowl vent grille.

Disconnect the screen washer pipe.

13069-1R

Remove:
- the lower embellisher strip (4),
- the positioning spacers (5),
- the lower seal (can be reused),
- the exterior embellisher surround (cannot be

reused) for the traditional "wire" cutting
operation.

The exterior embellisher does not have to be
removed when the "EASY CUT" tool is used (see
Technical Note 414A).

REFITTING

Fit the exterior embellisher surround in its correct
position before bonding the windscreen.

Refer to Technical Note 371A for information on
how to prepare and bond the windscreen.

Do not forget to affix the adhesive labels if the
vehicle is equipped with an air bag.

All these labels are available under Part No.
77 01 205 442

.

54-2

WINDOWS

Front door window

Move window to fully open position.

Remove mountings for window riser mechanism.

Separate window and mechanism.

Take out the window.

54

12983R1

PRB5402

REMOVING

First remove the trim and then the interior
weather strip.

54-3

WINDOWS

Tilting or fixed windows in sliding door

REFITTING

Seat or clip the exterior embellisher surround in
position before bonding the window or the
frame/window assembly.

See Technical Note 371A for information on
preparation and bonding.

54

REMOVING

FIXED WINDOW

Unclip exterior embellisher surround (1).

Release interior seal (2).

TILTING WINDOW

Unclip exterior embellisher surround (3).

Unclip embellisher (4).

Cut through bead of adhesive mastic.

PRB5403

FIXED WINDOW

TILTING WINDOW

54-4

WINDOWS

Fixed or moving side window

54

REMOVING

FIXED WINDOW

Unclip exterior embellisher surround (1).

Release inside seal (2).

MOVING WINDOW

Unclip exterior embellisher (3).

Unclip embellisher (4).

Cut through bead of adhesive mastic.

PRB5404

REFITTING

Seat or clip the exterior embellisher surround in
position before bonding the window or the
frame/window assembly.

See Technical Note 371A for information on
preparation and bonding.

NOTE:

Metal/glass primer (green bottle) must be

applied to the frame when a frame is replaced.

54-5

WINDOWS

Window in rear door and window in tailgate

When the screen wiper arm has been removed,
disconnect the wiring harness for the rear screen
heater.

Remove:
-

window (window in rear door),

-

exterior embellisher surround for tailgate
window (bonded window).

See Technical Note 371A for information on
preparation and bonding.

54

REMOVING

PRB5405

13256S

54-6

WINDOWS

Moving window/latch

Separate the window and the lip.

54

REMOVING WINDOW

PRB5406

13332R

Unclip embellisher.

Remove screws (A) holding window in position.

13333R

54-7

WINDOWS

Moving window/latch

Remove cover.

54

REMOVING THE LATCH

13253R

Unclip latch.

13252R

54-8

EXTERIOR PROTECTION

Roof protection strip

Use a flat screwdriver to press point (A).

Unclip protection strip.

NOTE:

So that the instructions are clearer, the

protection strip is shown from above.

55

REMOVING

PRB5501

13115R

REFITTING

13245R

Fit the clip on the retaining lug (B).

55-1

EXTERIOR PROTECTION

Roof protection strip

For the version with the hinged rear roof flap,
section (C) of the protection strip will need to be
cut according to the dimension shown below:

C = 610 mm

55

Fit the clip in position.

Position the protection strip and clip it in place.

PRB5502

13246R

55-2

F R O N T

REAR

EXTERIOR PROTECTION

Bumpers

55

Remove the mounting bolts.

PRB5503

Remove the mounting bolts.

PRB5504

55-3

EXTERIOR PROTECTION

Side protection strips

REMOVING THE PROTECTION STRIPS

55

PRB5505

13258S

Remove bolt (A) on inner surface.

13259S

For the front door, slide strips towards rear of
vehicle and for the side door and the side panel
slide strips towards front of vehicle.

Remove clips.

55-4

EXTERIOR PROTECTION
Protective panel at rear

REMOVING

55

PRB5506

13111S

Remove bolt or bolts (A) on inner surface.

13112S

Remove clips.

55-5

EXTERIOR PROTECTION
Protective panel at rear

55

REFITTING

Position clips on protective panel and secure clips
on assembly.

13255S

55-6

EXTERIOR ACCESSORIES

Exterior rear view mirror

- mounting nuts.

Disconnect electric wiring harness, depending on
version.

56

PRB5601

13109S

REMOVING

Remove:
- inner cover,

13108R

56-1

EXTERIOR ACCESSORIES

Rear view mirror

Use tool Car. 1363 to remove the mirror.

56

REMOVING

PRB5602

13107S

56-2

EXTERIOR ACCESSORIES

Rear screen washer jet

First remove the third stop light and then
disconnect the pipe at the union.

56

REMOVING

PRB5605

13110R

56-3

EXTERIOR ACCESSORIES

Number plate light

Unclip the part of the unit which is on the outside
of the vehicle.

Disconnect wiring harness.

Remove mounting bolts.

56

REMOVING

PRB5604

13111-1R

56-4

LOWER INTERIOR ACCESSORIES

Dashboard

Remove the two bolts behind the steering wheel.

Disconnect the connectors (air bag, horn).

Remove:
-

the air bag,

-

the steering wheel bolt (when refitting, use a
new bolt with adhesive applied and tightened
to a torque of 4.5 daN.m),

-

the steering wheel (with the wheels in the
straight ahead position).

Removing steering wheel (without air bag).

Remove:
-

the centre boss,

-

the steering wheel bolt (when refitting, use a
new bolt with adhesive applied and tightened
to a torque of 4.5 daN.m),

-

the steering wheel (with the wheels in
straight ahead position).

57

REMOVING

Disconnect the battery.

Remove steering wheel (with air bag).

PRB5702

12973S

57-1

LOWER INTERIOR ACCESSORIES

Dashboard

- the instrument panel (four screws).

57

Remove :
- the half cowling (three bolts),

12969-1R

12971R

12970-1R

- the instrument panel binnacle (six screws) and

the dashboard cowling (two screws),

Disconnect the connectors.

12968S

57-2

LOWER INTERIOR ACCESSORIES

Dashboard

- lower section of dashboard (four screws, two

clips).

57

Special instructions for vehicles with air bags

Before removing the assembly, it is essential to
mark the position of the rotating switch under the
steering wheel :
- Make sure the wheels are in the straight ahead

position when the assembly is removed so that
the length of the the ribbon can be positioned
in the centre,

- By immobilising the rotating switch rotor, using

adhesive tape .

Undo the screw and then give the screwdriver a
sharp tap to release the cone.

Disconnect the connectors.

12966R

12967-1R

Remove:
- lower protector (four screws).

12971-1R

57-3

LOWER INTERIOR ACCESSORIES

Dashboard

- the ashtray and its bracket (two screws).

Disconnect connectors.

57

Remove fuse holder (five screws).

Unclip diagnostic socket.

12963R

12965-1R

12965-1R1

Remove :
- fittings securing steering column (two nuts,

two bolts),

Remove :
- heating control panel (two screws).

12963R1

57-4

LOWER INTERIOR ACCESSORIES

Dashboard

Unclip gear lever gaiter.

Remove the four mounting bolts.

Disconnect connectors.

57

Take out speaker grilles.

Remove fittings securing dashboard.

Pull dashboard gently.

Detach clips holding wiring harness.

Disconnect:
-

connectors for headlight height adjustment
and hazard warning lights,

-

remaining connectors (e.g. decoder).

Remove dashboard.

12964R

PRB5701

CONSOLE

57-5

UPPER INTERIOR ACCESSORIES

Upper storage compartment in cab

REMOVING

58

PRB5801

Remove fasteners securing storage compartment
(1) and sun visors.

Remove unit (A).

Take unit (B) off its bracket (C).

13249R1

58-1

INTERIOR SAFETY ACCESSORIES

Front seat belts

59

PRB5903

TIGHTENING TORQUES (in N.m)

Seat belt mounting bolts

37

Pretensioner bolts

25

59-1

INTERIOR SAFETY ACCESSORIES

Rear seat belts

59

PRB5904

TIGHTENING TORQUES (in N.m)

Seat belt mounting bolts

37

59-2