JOWA 3 SEP OWS Manual

Date:
Rev:
Sign:

2006-05-22
D
GS/OA

JOWA 3SEP OWS

OILY WATER SEPARATOR

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JOWA OILY WATER SEPARATOR

JOWA 3SEP OWS

ALL MODELS: 1.0, 2.5, 5.0, 10.0m3/h

STANDARD

OPERATING INSTRUCTIONS AND

TECHNICAL MANUAL

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OILY WATER SEPARATOR

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Table of Contents

1.0

Introduction............................................................................................ 4

1.1 General ............................................................................................................. 4
1.2 System

Overview.............................................................................................. 5

2.0

Technical Specification......................................................................... 6

3.0

Installation.............................................................................................. 7

3.1 Delivery ............................................................................................................ 7
3.2

Placement of the skid........................................................................................ 7

3.3 Pipe

Connections .............................................................................................. 8

3.4 Separator

Pump ................................................................................................ 8

3.5 Electric

Connections......................................................................................... 9

3.6

Air Supply Pipes and Connections ................................................................. 10

3.7

Filter Media JOWA F - 200 C........................................................................ 10

3.8

Quantity of Filter Media................................................................................. 11

3.8.1

Filling the Tanks T2, T3 with Filter Media............................................ 11

3.9

Initial Start-up Checklist ................................................................................ 11

4.0

System Function.................................................................................. 12

4.1 Normal Flow Through the 3SEP OWS (See Flow Diagram)......................... 12
4.2

Manual Shut-off Valve Positions ................................................................... 13

4.3

Oil Release from 3SEP OWS (See Flow Diagram) ....................................... 14

4.3.1

High Level Start Switch ......................................................................... 14

4.3.2

Low Level Stop Switch .......................................................................... 14

4.3.3

Dry Running Protection.......................................................................... 14

4.3.4 Prime

Water............................................................................................ 14

4.4

Optional features on the 3SEP OWS.............................................................. 15

4.4.1

Bilge Clean Mode (Optional) ................................................................. 15

4.4.2

Transfer Mode (optional) ....................................................................... 15

4.4.3

3SEP OWS with JOWA Emulsion Breaking Unit EBU (Optional) ...... 16

5.0

Operation.............................................................................................. 17

5.1 General ........................................................................................................... 17
5.2

Start/Stop the 3SEP OWS .............................................................................. 17

5.2.1

Start/Stop Manual Mode......................................................................... 17

5.2.2

Start/Stop Auto Mode............................................................................. 17

5.2.3

Start/Stop Bilge Clean Mode (optional)................................................. 18

5.2.4

Start/Stop Transfer Mode (optional) ...................................................... 18

5.3

The PLC User Interface.................................................................................. 18

5.3.1

Menu Display Tree ................................................................................. 19

5.3.2

Menu Display Tree Explanation............................................................. 23

5.3.3

When there is an alarm. .......................................................................... 24

5.4

The Oil Content Meter.................................................................................... 24

5.5

The Pneumatic Solenoid Control Valves ....................................................... 24

5.6 Oil

Sensor

CT03 ............................................................................................. 24

6.0

Maintenance......................................................................................... 25

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6.1

Back flushing Procedure for Filter Tanks T2, T3.......................................... 25

6.2

Changing JOWA F - 200 C Filter Media in Filter Tanks T2, T3................... 26

6.2.1 Removing

the

Filter

Media..................................................................... 26

6.2.2

Filling the Tanks T2, T3 with Filter Media............................................ 26

6.3

Checking the Anode Protection...................................................................... 27

6.3.1

Position of Anodes in the Tanks............................................................ 27

6.2

Regular Maintenance Timetable..................................................................... 28

6.2.1 Every

day................................................................................................ 28

6.2.2 Every

week ............................................................................................. 28

6.2.3 Every

month ........................................................................................... 28

6.2.4

Every six months .................................................................................... 28

6.2.5

Every 12 months..................................................................................... 28

7.0

Trouble Shooting ................................................................................. 29

7.1 General ........................................................................................................... 29
7.2 Operation

Errors ............................................................................................. 29

8.0

Flow Diagram (P & I)............................................................................ 31

9.0

Mechanical Drawings .......................................................................... 32

10.0 Electrical Drawings and Pneumatic Drawings .................................. 33
11.0 Oil Content Meter Operating Manual ................................................. 34

11.1 Rivertrace

Alarm ............................................................................................ 35

11.2 Deckma

Alarm................................................................................................ 36

12.0 1.0m3/h and 2.5m3/h Pump Operating Manual ................................. 37
13.0 5.0m3/h Pump Operating Manual ....................................................... 38
14.0 10.0m3/h Pump Operating Manual ..................................................... 39
15.0 Oil Sensor Operating Manual ............................................................. 40
16.0 Spare/ Consumables Parts List.......................................................... 41
17.0 Approval Certificates........................................................................... 42

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1.0 Introduction

The 3SEP OWS is an oily bilge water separation system designed to separate
free/emulsified oil from the bilge water and check that the oil residues in the
treated water do not exceed 15ppm before discharge overboard. The 3SEP
OWS complies with IMO Resolution MEPC 107(49). According to MARPOL
73/78 all vessels above 400 DWT require an approved bilge water separator
and alarm.

The system is available in four different capacities;

1.0m3/h, 2.5 m3/h, 5.0 m3/h and 10.0 m3/h. This manual contains the
instructions for operating all four models.

The treated water released by the 3SEP OWS contains not more than 15-
ppm oil in water. The system has been designed to meet the
requirements prescribed by IMO MEPC 107 (49).

For bilges with heavily emulsified oil in the bilge water a 3SEP OWS coupled to
a JOWA EBU (Emulsion Breaking Unit) offers the best solution and ensures
treated water under 5ppm. The 3SEP OWS is supplied standard with the
necessary inlet for connecting a JOWA EBU. For additional information about
the EBU system contact JOWA.

1.1 General

To obtain all the advantages from operating a 3SEP OWS ensure that all users
have adequate education for the equipment, ensure that the installation is
correct and ensure that the 3SEP OWS is maintained and operated in
accordance with the instructions in this manual. The correct function of the
equipment cannot be guaranteed if the user fails to follow these instructions.
We reserve the right to make changes to the 3SEP OWS without previous
notice.

Before installation and start-up read this manual carefully.

Supplier and manufacturer:

JOWA AB

Tulebo 865

S-428 34 Kållered , Göteborg

Sweden

Phone:

+46-31 726 54 00

Fax:

+46-31 795 45 40

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1.2 System

Overview.

The 3SEP OWS is designed for a continuous flow with automatic operation, the
system does not require any chemicals. The following text gives an overview of
the 3SEP OWS separation process and the 3SEP OWS general arrangement.

The first stage removes the free oil by gravity. An adjustable oil sensor controls
the pneumatic valve for automatic oil release to the sludge tank or any other
dedicated tank. The adjustable oil sensor makes it possible to minimise the
amount of treatable water released to the sludge tank.

In the second stage emulsified oil is removed in the two filter tanks and the ppm
value is monitored continuously by an oil content meter before the treated water
is discharged overboard.

The collected free oil on top of each filter tank is released automatically to the
sludge tank at a preset interval. When a 15 ppm alarm occurs, the 3SEP OWS
will automatically close the overboard line and re-circulate the treatable water to
the bilge. When the contamination falls below 15 ppm the valve for overboard
release will open again without human intervention.

The system is designed as a compact skid assembly with all connection points
collected, for easy “Plug n’ Play” installation. When the unit reaches the
customer the only remaining thing to do is to connect water inlets/outlets, the
electrical power supply and air connection, facilitating quick and easy
installation onboard.

Before leaving our workshop each unit has to pass a quality-test, where
all functions are tested and checked.

All equipment has the highest quality; the tanks are made of acid proof stainless
steel, AISI 316L. Our pumps are supplied by internationally recognised brands.
Spare parts are easily available from one of our offices or representatives
worldwide.

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2.0 Technical

Specification

This chapter contains a quick reference table with the main technical
specifications for the 3SEP OWS.

2 Specifications

2.1 Technical data for JOWA 3Sep OWS

Type:

3Sep OWS-1

3Sep OWS-2.5 3Sep OWS-5

3Sep OWS-10

Capacity:

1 m³/h

2.5 m³/h

5 m³/h

10 m³/h

Influent: Bilge

water

Effluent oil
content.

< 15 ppm acc. IMO MEPC 107(49)

Operation
temperature:

5 - 55qC

Operation
Pressure:

Normal 0 – 2 Bar, Max 4 Bar

Volume (total): 225 L

450 L

900 L

2 000 L

Weight (total):
excl. Filter mtrl
& pump

225 kg (dry)
450 (wet)

380 kg (dry)
830 kg (wet)

520 kg (dry)
1420 kg (wet)

850 kg (dry)
2850 kg (wet)

Total power
consumption:

1 kW

2 kW

3 kW

Air supply:

4 – 6 Bar

Tank material:

AISI 316L

Gaskets: Nitrile
Tank volumes:

3 x 75 L

3 x 150 L

3 x 300 L

1x500L,2x750L

Filter media:

JOWA F200

Filter media
quantity:

50 kg

100 kg

200 kg

500 kg

Type Approval

Type approval by DNV. Certificate No. P-11800

Safety Valve:
Durgo 4 bar

GT-77 DN20

4155 DN25

4155 DN32

Bilge Pump
Type: Mono

Screw

Pump Cgg

Mono Screw
Pump Cgh

Axflow Pump
OX1

Axflow Pump
CB 041

Flow rate:

1 m³/h

2.5 m³/h

5 m³/h

10m³/h

Weight:

21 kg

53 kg

82 kg

Suction:

Max. 4.5 m lift capacity

Electrical

data

Voltage:

380 – 440 VAC

Frequency:

50 / 60 Hz

Power
consumption:

0.55 / 0.63 kW
1.6 / 1.55 A

1.5 / 1.7 kW
3.4 / 3.3 A

2.2 / 2.6 kW
4.7 / 4.4 A

R.P.M.

910 / 1100

1240/1500

1380 / 1692

1410 / 1716

Protection class: IP55
Thermal
insulation class:

15 PPM Bilge
Alarm
Type:

RTE/DECKMA

Piping
Connections:

Male threads BSP as Standard
Flanged (DIN or JIS) as Option

Oily bilge water
inlet:

1” - DN 25

1 ½” – DN40

Oil release outlet
(to sludge tank):

1” – DN 25

1 ½” – DN40

Back wash water
inlet:

1” – DN 25

1” – DN25

Water outlet
(overboard)

1” – DN 25

1 ½” – DN40

Drain and Re-
circulate water
(to bilge)

1” – DN 25

1 ½” – DN40

Outlet to JOWA
EBU

1” – DN 25

1 ½” – DN40

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3.0 Installation

This chapter contains step-by-step information detailing how the 3SEP OWS is
installed. At the end of the chapter is a quick reference check list to aid in start-
up after installation or service.

3.1 Delivery

The 3SEP OWS is delivered complete with all valves, pipes, necessary fittings
and an oil content meter mounted on a single skid ready for installation
onboard.

The unit has passed a work-shop tested before delivery.

3.2

Placement of the skid

The 3SEP OWS skid should be placed on a plane surface and welded or bolted
using the pre drilled holes in the skid. When installing the unit it is important to
leave a minimum of 500mm working space in front of the unit (see mechanical
drawings).

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3.3 Pipe

Connections

All connection points are collected together for easy “Plug n’ Play” installation:

Capacity 1,0m3/h

2,5m3/h 5,0m3/h 10,0m3/h

Piping
Connections:

Male threads BSP as Standard
Flanged (DIN, ANSI or JIS) as Option

Oily bilge water
inlet:

1” - DN 25

1 ½” – DN40

Oil release
outlet (to
sludge tank):

1” – DN 25

1 ½” – DN40

Back flush
water inlet:

1” – DN 25

1” – DN25

Water outlet
(overboard)

1” – DN 25

1 ½” – DN40

Drain and Re-
circulate water
(to bilge)

1” – DN 25

1 ½” – DN40

Outlet to
JOWA EBU
(Optional)

1” – DN 25

1 ½” – DN40

3.4 Separator

Pump

The pump is delivered as a separate unit for installation as close to the bilge
water tank as possible to avoid suction problems. Use piping with the same
dimension as the pump is designed for. Refer to the flow diagram chapter and
the recommended installation drawing.

Use pipe connections according to specification below.

Separator Size

Dimension

1 m³/h and 2,5 m³/h

1" ( DN 25 )

5 m³/h and 10 m³/h

1½” ( DN 40 )

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3.5 Electric

Connections

The electrical equipment of the separator is ready for installation when
delivered. The power supply should be three phase 380-480 VAC 50/60Hz.
Other power supplies on request. See the electrical drawings for further
information.

The mains supply should have a 10A fuse for separators up to 5m3/h and a 16A
fuse for 10m3/h separators. Connect the main cable to terminal 1,2,3 in the
main control box. Connect the pump motor cable directly over the current relay
2,4,6 in the main control box.

Cable for pump, mains supply and 3 pole circuit breaker are not included in the
delivery.

Voltage:

3 phase 380-400-415-440-460-480 VAC 50/60 Hz.

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3.6

Air Supply Pipes and Connections

Air supply is connected to the pneumatic solenoid control valves. The solenoid
block is located just below the control cabinet. The counter connector is
supplied for attaching of 8 mm Cu-pipe. The pressure should be 4-6 bar dry
instrument air.

Fig 3.6.1 Air Inlet to Solenoids.

3.7

Filter Media JOWA F - 200 C

The filter media, JOWA F – 200 C, for the filter tanks T2 and T3 is delivered
fully prepared in sacks of 25 kilos each. The Separator is always empty by
delivery. Filter media for the first filling is included in the delivery.

NOTE! For guaranteed function we recommend the JOWA F - 200 C filter
media.

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3.8

Quantity of Filter Media

Model

Tank Size Quantity (2 Tanks)

1.0m3/h

75 l

50 kilo

2,5m3/h

150l

100kilo

5.0m3/h

300l

200kilo

10.0m3/h

750l 500kilo

3.8.1 Filling the Tanks T2, T3 with Filter Media

NOTE! Before filling check that the internal strainers are carefully
fastened.

Fill the tanks T2 and T3 through the upper hatches to 60-70 % of the tank
volume, approximately 10-15 centimetres below the upper strainers. When the
tanks are filled with filter media mount the upper hatches and back flush each
filter one by one for at least 10 minutes until clean fresh water is coming through
the sample valves V18 and V19 (See Chapter 6.1 for detailed back flushing
instructions). The amount of back flushed water should be at least 3 times the
volumes of the filters. We recommend back flushing with fresh water at a
pressure of no more than 3 bar. Maintain low water pressure and speed
during back flushing to avoid losing filter media from V18 and V19. Throttle
V15 and V16 to control water speed and pressure during back flushing.

3.9 Initial

Start-up

Checklist

Use the following start-up checklist after installation or service.

running dry.

normal operation (See Chapter 4.3)

particles are removed from the new filter media (See Chapter 6.1).

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4.0 System

Function.

This chapter provides a detailed description of the unique functions of the 3SEP
OWS. The material provided in this chapter gives the operator the possibility to
gain an excellent understanding into how and why the 3SEP OWS performs its
functions. It is intended that the information in this chapter may be used to help
the operator optimise the 3SEP OWS performance to his or her specific bilge
requirements.

4.1 Normal Flow Through the 3SEP OWS (See Flow Diagram)

Normal flow through the 3SEP OWS.

The separator consists of three (3) tanks connected in series, tanks T1-T3, and
the oil content meter. Tank T1 utilises specific gravity to separate and release
free oil. Tanks T2 and T3 are filters utilising the filter media JOWA F - 200 C to
remove the majority of the remaining emulsified oil. Finally the oil content of the
treated water is checked by the oil content meter before it is discharged
overboard.

The bilge water is initially pumped into the top of T1 thru valve V10 where most
of the free oil is gathered in the release pipe. When the oil senor CT03 detects
oil it is released through the pneumatically controlled valve V01 and is delivered
to the concentrated sludge tank.

The partly treated water is then pumped out of the bottom of T1 through the two
filter tanks T2 and T3 connected in series. The pneumatically controlled valves
V02 and V03 release the free oil at the top of T2 and T3 to the concentrated
sludge tank.

At the outlet of tank T3 the oil content in the treated water is checked by the oil
content meter. The valves V20 shall be in open position. The treated water
flows through the pneumatically controlled valve V04 for overboard discharge.

If the oil content of the flow coming from the outlet the 3SEP OWS exceeds
15ppm the pneumatically controlled valve V04 closes and the pneumatically
controlled valve V05 opens, re-circulating the discharge from the 3SEP OWS
to the bilge. When the oil content detected by the oil content meter falls below
15ppm again V05 will close, V04 will open and overboard discharge will
resume.

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The recirculation cycle occurs for 20 minutes and is adjustable (See Chapter 5).
If the treated water remains above 15ppm at the resumption of normal flow after
the recirculation cycle, the 3SEP OWS will stop and an alarm will occur. The
3SEP OWS can be back flushed and restarted. See Chapter 6.1 for back
flushing instructions.

4.2

Manual Shut-off Valve Positions

The following tables indicate which of the manually controlled valves are open
and closed during normal operation of the 3SEP OWS.

Opened

V10
V20

Closed

V11 (If no EBU)
V12
V13
V14
V15
V16
V17
V18
V19
V30

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4.3

Oil Release from 3SEP OWS (See Flow Diagram)

Oil Release occurs at three points on the JOWA 3SEP OWS; T1, T2 and T3.
The released oil should be delivered to a suitable tank such as the concentrated
sludge tank. The flexibility of the 3SEP OWS oil release system allows a high
degree of control over the oil release.

In the first stage, tank T1, oil release is controlled by an oil sensor, CT03. The
sensitivity of the oil sensor CT03 is operator adjustable in order to minimise the
amount of treatable water released from T1. To adjust the sensitivity of the oil
sensor CT03 see chapter 5.3 and 5.6.

The oil accumulates in the top of T2 and T3 as the partly treated water is
delivered from T1. Oil release from the filter tanks T2 and T3 occurs
automatically. This oil is released by the pneumatically controlled valves V02 on
tank T2 and V03 on tank T3. The time length interval between oil releases for
V02 and V03 is fixed.

Oil is released from V02 every five minutes, for a time period of 20 seconds
(adjustable). Oil is released from V03 every hour for a fixed period of 5 seconds.
When the JOWA 3SEP OWS is started an automatic oil release from V02, and
V03 occurs for a fixed period of 3 seconds. This ensures that the pure oil that
has gathered at the tops of the tanks while the unit has been stationary is now
released.

4.3.1 High Level Start Switch

Automatically starts the 3SEP OWS when the bilge water level is high, using a
level switch located in the bilge tank.

4.3.2 Low Level Stop Switch

Automatically stops the 3SEP OWS when the bilge water level is low, using a
level switch located in the bilge tank..

4.3.3 Dry Running Protection

Protects the 3SEP OWS pump from running dry.

4.3.4 Prime Water

Automatically primes the 3SEP OWS pump.

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4.4

Optional features on the 3SEP OWS.

The following are optional features for the 3SEP OWS:

4.4.1 Bilge Clean Mode (Optional)

Bilge clean mode gives the operator the flexibility to run the 3SEP OWS while
docked in the harbour. In bilge clean mode no treated water is released
overboard but constantly re-circulated to the bilge.

In bilge clean mode the flow from the bilge only passes through the first stage
tank T1 and then returns to the bilge tanks. The bilge water is pumped into the
top of T1 thru valve V10 where most of the free oil is gathered on the
coalescence surfaces. When the oil senor CT03 detects oil it is released
through the pneumatically controlled valve V01 and is delivered to the
concentrated sludge tank. The flow then passes through V13 and returns to the
bilge.

Running in bilge clean mode allows the maximum amount of free oil to be
removed from the bilge water before it passes through the filter tanks T2 and
T3, maximising the life of the JOWA F - 200 C filter media.

4.4.2 Transfer Mode (optional)

Some vessels have more than one bilge tank. Transfer mode uses the 3SEP
bilge pump to pump between these different bilge tanks without flow passing
through the 3SEP.

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4.4.3 3SEP OWS with JOWA Emulsion Breaking Unit EBU (Optional)

A JOWA EBU system may be coupled to the 3SEP OWS as an extra treatment
stage. The JOWA EBU 3SEP OWS package can achieve treated water with
less than 5ppm oil in water.

It is strongly recommended that the operator consider a 3SEP OWS coupled
with JOWA EBU if the bilge water contains high levels of emulsified oil. The
JOWA EBU is a chemical treatment of the emulsified oil in water. The chemical
is a flocculent that helps the small particles of oil coalesce together and thus
separate by gravity.

The 3SEP OWS skid is ready supplied with the connection for a JOWA EBU
(See Flow Diagram).

The adding a JOWA EBU requires no additional input from the operator other
than to connect the JOWA EBU to the Optional JOWA EBU outlet on the 3SEP
OWS skid.

Fig 4.4 JOWA EBU schematic and picture of EBU pump skid

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5.0 Operation

This chapter gives the operator detailed information on how the major control
components of the 3SEP OWS are operated and adjusted.

5.1 General

General operation of the 3SEP OWS is facilitated by the PLC user interface and
the switches located on the door of the main control box. All of the electric and
pneumatic control equipment is located on the control cabinet stand at the side
of the 3SEP OWS skid frame. Before delivery all electrical equipment on the
unit is connected and thoroughly work-shop tested.

x All electric equipment is connected to the main control box and the 3SEP

OWS is operated from here. The main power switch, S1, for the 3SEP OWS
is located on the side of the main control box.

x The electronic parts for the oil content meter are located inside the oil content

meter control box.

x The pneumatic solenoids for the pneumatic control valves are located on the

side of the 3SEP OWS skid frame control stand

5.2

Start/Stop the 3SEP OWS

After the actions in section 3.9 ‘Initial Start-up Checklist’ have been completed
the unit can be started and run in normal operation.

5.2.1 Start/Stop Manual Mode

Turn on switch S0, ‘power on’. Turn switch S2 to position 1 for Man mode. The
3SEP OWS will run in auto mode. The 3SEP OWS first runs through a start
routine before normal flow commences. In the start routine oil is released from
all tanks by means of the pneumatically controlled valves V01-V03 opening for
a short period. To stop the 3SEP OWS simply switch S2 to position 0.

5.2.2 Start/Stop Auto Mode

In this mode the 3SEP is started by the high/low level switches located in the bilge tank
described in the previous chapter

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5.2.3 Start/Stop Bilge Clean Mode (optional)

Turn on switch S0, ‘power on’. Turn switch S2 to position 2 for bilge clean
mode. The 3SEP OWS will run in bilge clean mode. To stop the 3SEP OWS
simply switch S2 to position 0.

5.2.4 Start/Stop Transfer Mode (optional)

Transfer mode can be operated in both auto and manual mode. However, the
operator must exercise caution and see that the manual ball valves between the
bilge tanks are in the correct position for transfer mode function correctly.

5.3

The PLC User Interface

The PLC user interface facilitates the running and understanding of the 3SEP
OWS. Through the user interface and display on the main control cabinet door
you receive all messages concerning the 3SEP OWS such as operational
status, alarms, and pre-set times.

Fig 5.3 PLC Interface

The user moves up and down through the menu display tree using the
up/down and left/right keys. Information such as time is input using the
number keys. The input value is confirmed by pressing the enter key.

Left/

Right

Keys

Up/

Down

Keys

Enter

Key

Display
Window

JOWA 3SEP OWS

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5.3.1 Menu Display Tree

The following schematic shows how the user navigates through the menus in
the 3SEP OWS.

Fig 5.3.1 Menu Display Tree

1.0

2.0

3.0

4.0

4.1

4.2

3.1

4.3

4.4

Next page…

4.5

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5.3.1 Menu…

All adjustments can be done even when the unit is running.

Alarm displays
When an alarm is activated the system will stop. The display will now show the
reason for the stop.

7.0 High current. Pump motor over load.
Please reset by push button on overload
relay Q01. To start again please push red
Lamp/button on front of control box.

8.0 Flow failure. No indication from flow-
switch when the pump is running. Please
check flow or flow-switch. To start again
please push red Lamp/button on front of
control box.

9.0 Long time high ppm. Re-circulation
time is out. Check bilge alarm. If this is OK
please back flush the filter. To start again
please push red Lamp/button on front of
control box.

10.0 Long time running. The timer for
“long time run” is out. Reset and start
again. Check settings for “long time run.”

5.1

6.0

8.0

7.0

Previous page…

9.0

5.0

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5.3.1 Menu…

Mode selection.

There are two selection switches. One for the 3SEP and one for transfer
(Option).

3SEP normal set-up is Manual and Auto

The system will running when the switch is in Man. pos.

The system will be controlled by High/Low level (remotely) when the switch is in
Auto pos.

Man

Auto

High lev.

Low lev.

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Transfer mode.(Option)

Transfer bilge water between two bilge tanks.

EBU mode.(Option)

Controlled by EBU unit. EBU start and stop the 3SEP.

Bilge clean mode.(Option)

Man

Auto

High lev.

Low lev.

Auto

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5.3.2 Menu Display Tree Explanation

Menu Sub-

Menu

Function/Description

1.0 -

Start-up display.

User sets the time here

2.0 -

3SEP Operational Status.

Displays Run or Stop.

3.0

Tank T1 oil release Display.

The SV value is set by the user in sub menu 3.1, and the value PV

is the real time value sensed by CT03. The user presses enter to go

to 3.1 where SV is input

3.1

This set-point is not active in “bilge clean mode”.

The desired SV Oil Release value 0-100 (See 5.6) is input here.

Press enter to exit sub menu 3.1

4.0

Timers Menu. Press right arrow key to enter sub menus

4.1 Adjust re-circulation time here, factory value is 20mins, (see

Chapter 4, Sect 4.1). Navigate back to menu 4.0 or down to sub

menu 4.2 using the up/down left/right keys

4.2

Set-value for flow-switch timer

4.3

Set-value for “prime water” timer

4.4

Set-value for “long time running” timer

4.5

Set-value for “oil release tank 2” timer

5.0 Optional extra. Bilge clean mode. This mode allow you to remove

oil from bilge when you can’t discharge overboard. The water will go

back to bilge and the oil will go to sludge tank.

5.1

This set-point will only be active in “bilge clean mode”.

The desired SV Oil Release value 0-100 (See 5.6) is input here.

Press enter to exit sub menu 5.1

6.0

This display is active in “bilge clean mode”.

When the system is running in “bilge clean mode” there will be a

circulating text on second row in the display.

“>>REMOVING OIL FROM BILGE TANK>>”

5.1

(Via 6.0)

When the system is in “bilge clean mode” you can access the

adjustment for oil release in tank 1 (5.1) by pushing 7 and 9. After

adjustment you can go back with 1 and 7.

7.0

Alarm display for “High current pump”.

8.0

Alarm display for “Flow failure”.

9.0

Alarm display for “Long time high ppm”.

10.0

Alarm display for “Long time running”.

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5.3.3 When there is an alarm.

The different alarm conditions are listed in section 5.3.1. A Failure message
indicates the problem. When the failure is corrected the alarm can be reset by
pressing the red reset button.

5.4

The Oil Content Meter

The oil content meter is located on the control cabinet stand on the 3SEP OWS
skid. The oil content meter door displays the oil content in PPM in the water
being discharged from the 3SEP OWS. The alarm limit for the oil content is
adjustable between 0 - 15 PPM. The oil content in the water is measured by the
sensor unit located to the right of the oil meter electric control box. If there is no
flow through the oil content meter the reading will be corrupt and the oil content
meter will register an alarm. A complete Technical and Operation manual for the
Oil Content Senor will be included in the oil content meter chapter of this
manual.

5.5

The Pneumatic Solenoid Control Valves

The pneumatic solenoid control valves control the valves V01 to V05. Each
pneumatic solenoid control valve is marked with the valve position number. The
air pressure to the solenoid control valves must be 4-6 BAR dry instrument air
to get a proper function and performance of the valves.

5.6 Oil

Sensor

CT03

The oil sensor, CT03, measures the capacitance between the sensor rod and
the pipe wall. The index of the oil sensor varies from 2 to 100, where 2 is air and
100 is water (oil has a value of 2-20). The factory set point value is 80. The set
point of CT03 may be adjusted by the operator to suit the amount of free oil in
the bilge water. For example a lower set point value on CT03 may suit a bilge
with high amounts of free oil. Lowering the set point value has the advantage of
decreasing the amount of water released to the concentrated sludge tank.
However lowering the value may also shorten the lifespan of the JOWA F – 200
C filter media, as it must absorb more oil. Conversely, raising the value will
result in more water being released to the concentrated sludge tank but a longer
filter media lifespan. The sensor rod has to be cleaned regularly to ensure its
correct function, See chapter 6 for cleaning instructions.

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6.0 Maintenance

This chapter provides detailed instructions for common maintenance operations
on the 3SEP OWS. A regular maintenance timetable is also included. The
timetable is designed to aid the operator in scheduling minor periodic
maintenance tasks thus avoiding unnecessary breakdowns.

6.1

Back flushing Procedure for Filter Tanks T2, T3.

It is necessary to back flush the filter tanks T3 and T2, in that order:

x After

JOWA F - 200 C is installed at start-up

x The oil content meter gives an alarm indicating an oil content exceeding 15

ppm for a period of extended time or

x After

changing

the

JOWA F - 200 C filter media as part of regular service,

approximately once a week.

Proceed as follows:

1. Switch off the unit, close the valve V10 (and V11 if 3SEP OWS is connected

to a JOWA EBU).

2. Make sure that the pressurised fresh water is available at the valve V12
3. Start the back flushing of filter tank T3 by opening the valve V12 carefully.
4. Open valves V16 and the 3-way valve V30, carefully monitor the pressure.

Do not fully open V30 immediately, open it slowly, allowing the flow to
build pressure slowly. This avoids flushing away the JOWA F - 200 C filter
media from the sample points V18 & V19. It also avoids damage to the
pneumatic and non-return valves from flushing the JOWA F - 200 C filter
media into them.

5. Be sure that V30 is allowing the flow to pass thru T3. You may check this by

observing the outlet pressure at V19

6. Check the water quality through the valve V19.
7. Back flush until the water is clean, usually three times the volume of the filter

is the required amount of water for back flushing (5-10 minutes for each
filter).

8. Close the valves V12 and V16 and V19.
9. Start the back flushing of filter tank T2 by opening the valve V12 and then

valve V15 and the 3-way valve V30. Again, Do not fully open V30
immediately, open it slowly, allowing the flow to build pressure slowly.

10. Be sure that V30 is allowing the flow to pass thru T2. You may check this by

observing the outlet pressure at V18

11. Check the water quality through the valve V18.

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12. Back flush until the water is clean, usually three times the volume of the filter

is the required amount of water for back flushing (5-10 minutes for each
filter).

13. Close the valves V12 and V15 and V18.
14. Back flushing is complete.

6.2

Changing JOWA F - 200 C Filter Media in Filter Tanks T2, T3.

The filter media must be changed at least every 12-24 months. This section
describes the procedure for changing the filter media.

6.2.1 Removing the Filter Media

NOTE! When removing filter media, make sure that you do not damage internal
filter tank strainers. The strainers are located in the top and bottom of T2 and
T3, see mechanical drawings chapter 9.

x Stop the 3SEP OWS at the main control box, close V10 (and V11 if 3SEP

OWS is connected to a JOWA EBU).

x Open the filter tanks bottom valves V15, V16 and V14 to drain the water from

the filter tanks.

x Open the sample valves V18 and V19 to let air into the top of the tanks.
x Remove the upper hatches and wait until the water flow at the bottom has

stopped.

x Open the lower hatches and empty the tanks of filter media.

Clean the tanks carefully inside and check that the internal strainers are
undamaged and free of carbon and oil. Check the zinc anodes and change
them if more than 70 % of the zinc has corroded.

6.2.2 Filling the Tanks T2, T3 with Filter Media

NOTE! Before filling check that the internal strainers are carefully
fastened and undamaged. Should the strainers be damaged replace them.
See chapter 17 Spare/Consumables Parts List. Fill the tanks T2 and T3 through
the upper hatches to 60-70 % of the tank volume, approximately 10-15
centimetres below the upper strainers. When the tanks are filled with filter
media mount the upper hatches and back flush each filter one by one for at
least 10 minutes until clean fresh water is coming through the sample valves
V18 and V19 (See the previous section of this chapter for detailed back flushing
instructions).
NOTE! For guaranteed function we recommend the JOWA F - 200 C filter
media.

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6.3

Checking the Anode Protection

The first stage tank, T1 and the filter tanks T2, T3 are made of acid proof
stainless steel AISI 316L. The tanks, pipes and fittings are protected against
corrosion by fixed zinc anodes. The zinc anodes should be checked every six
(6) months. They should be changed if more than 70% of their mass is
corroded

6.3.1 Position of Anodes in the Tanks.

Tank T1:

For all sizes 1.0 – 10.0m3/h the zinc anode is located at the front of the tank in
the lower socket. The front of the tank, T1, can be considered to be under the
main control cabinet

Tanks T2, T3:

75 l tank (1.0m³)

inside lower hatch

150 l tank (2,5-5m³)

inside lower hatch

300 l tank (5m³)

inside lower hatch

750 l tank (10 m³)

inside lower hatch

The location of the anodes are marked with labels.

JOWA 3SEP OWS

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6.2 Regular

Maintenance

Timetable

6.2.1 Every day

x Check that the pneumatic solenoids and valves are functioning properly

x Check for leaks of both air and oil/water

6.2.2 Every week

x Back flush the filter tanks T2 and T3 according to the instructions in 6.1.

x Clean the oil content meter measuring according to the manufacturers

instructions. Refer to the chapter on the operation of the oil content meter

6.2.3 Every month

x Check the Oil sensor CT03 and adjust according instruction chapter 5.6 if

necessary. Clean the rod of the oil sensor thoroughly by unscrewing and
removing CT03 from T1.

6.2.4 Every six months

x Check the zinc anodes in tanks T1, T2 and T3

x Check the Stator at the pump P01.

6.2.5 Every 12 months

x Change filter material in the filter tanks T2 and T3 and clean the inside of

the tanks.

x Clean tank T1 on the inside. Remove the oil release flange and pipe and

clean the tank thoroughly using high pressure hot water to remove the
oil.

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7.0 Trouble

Shooting

This chapter provides the operator with a comprehensive trouble-shooting
guide.

7.1 General

Every error in the operation is indicated as an alarm and presented at the
operators display of the PLC.

7.2 Operation

Errors

Error Remedy/Action

The oil content meter
indicates over 15
PPM

The pump, P01, does
not give a flow.

Pressure too high at
the pressure gauge
P01 and the safety
valve V50 opens.

x Back flush the filter tanks T2 and T3.

Replace the JOWA F - 200 C filter media if
necessary

x Check the Stator and replace it if necessary.

Check that the electric motor is receiving
the right voltage.

x Check the pipes are not clogged

x Check the rotation of the pump

x Check that the manual valves in the flow

direction are opened.

x Check that air is connected.

x Run the pneumatic valves manually by

turning the small screws on the solenoid
control valves.

x Check the connectors for the valves for air

leaks.

x Back flush the tanks T2 and T3

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Error

The pneumatic valves
do not open.

Remedy/Action

x Check the air connection (4-6 bar).

x Test run the pneumatic valves manually by

turning the small screws on the solenoid
control valves.

x Check the connectors for the valves for air

leaks. Check the plastic hoses.

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8.0 Flow Diagram (P & I)

JOWA 3SEP OWS

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9.0 Mechanical

Drawings

CHECK

DRAWN

MODE

L I

SCA

WA AB

Götebor

-SW

leph

. +

24-00

-0

Sep

1m3

.ia

reg Sha

nnon

#5 060

526 AS

-001

24-00

-0

200

4-09

-1

, M

JOWA 3SEP

S 1 m

L I

MEP

107(

)

-0

160

285

410

535

660

785

1163

DRY

: 26

0 kg

WORKING PRES

SURE

: 2

BAR

MAI

NANCE AREA: 500mm

IMET

FRONT O

UNIT

COMPL

IES

MARPOL

IMO MEPC 107(49

)

377

760

178

CHECK

DRAWN

MODE

L I

SCA

WA AB

Götebor

-SW

leph

. +

24-00

-0

Sep

1m3

.ia

reg Sha

nnon

#5 060

526 AS

-001

24-00

-0

200

4-09

-1

, C

JOWA 3SEP

S 1m

L I

MEP

107(

)

-0

B: OI

L RELEASE

OUT

T,T

SLU

GE T

MALE THREAD

DN 25

OUTLET

TO JO

WA EBU,

RTHER PROCESS

ACHIE

E <5PP

MALE THREAD DN 25

: WAT

ER OUTLET,

<15 PPM FOR O

VERBOARD

READ DN

FIL

TER T

NKS

OIL REMOVAL TA

F: B

CKFLUSH WAT

ER,

RECIRCULAT

ED WATER

>15 PP

M AND

IN OUT

LET

TO BILG

REA

D: W

INLET

R B

CKFLU

THRE

AD DN

A: O

ILY

R IN

FRO

BILGE

MALE THR

AD DN 25

TRUMEN

R DN 6mm

TANK T

ANOD

CHECK

DRAWN

MODE

L I

SCA

WA AB

Götebor

-SW

leph

. +

24-00

-0

Sep

1m3

.ia

reg Sha

nnon

#5 060

526 AS

-001

24-00

-0

200

4-09

-1

, PART

IST

JOWA 3SEP

S 1m

L I

MEP

107(

)

-0

24001

-0

0201

5 k

Control Cabin

87082

-0

0000

7.3 kg

15ppm Oil

Ala

22303

-2

0224

0.5 kg

BRASS

fety V

ve D

urgo

Bar

DN20

50100

21002

0.1 kg

asti

5 S

tra

iner 0,5m

m L=

0mm

50075

22002

0.1 kg

asti

5 S

tra

iner 1,0m

m L=

0mm

50075

21002

0.1 kg

asti

3Sep Drain S

trainer 0,5

L=85mm

22311

-0

3600

1.1 kg

Oil Sensor

CLM-36N

10109

-0

0002

0.1 kg

BRASS

Pre

ure

e, 0-1

0 Bar

10107

-0

8436

0.1 kg

BRASS

SSURE

GAUGE V

LVE

19001

-1

5156

0.2 kg

Brass

BALL VALVE

19054

-2

5256

0.7 kg

BRASS

BALL VALVE

19059

-2

5256

0.9 kg

BRASS

3-Way

Ball v

alve D

22304

-0

0256

1.5 kg

BRASS

eumatic s

olenoid

DN2

Normally Closed

95030

-0

0006

0.5 kg

bras

Non-Return Valv

e DN25

50075

-5

0101

.4 kg

AISI

316

Filter Ta

24-001

.5 kg

AISI

316

GRAVI

SEP T

75l

24-129

01-30

3Sep Frame

.9 kg

S235

3Sep Frame 1,0m

ID NUMBE

MASS

DES

IPTIO

ITE

TES:

TERNAL

IPE SPEC: 28 x

2 MT

COPPER

TERN

LUMB

ING CONN

ECTI

ONS IN

ASS AN

COPPER P

SS F

ITTI

YST

EM WITH OIL RE

IST

ANT

EALS

ALL T

NKS

ANODE

PROTECTE

SKID F

AME

UCTED I

S235

EEL

FILT

R MATERIAL

JOWA

F-200, 50kg TOTAL (

2x25kg)

RAT

R T

IL RE

ASE SAMP

POINT

UENT

MPLE

POINT

FILT

ER T

OIL RELEASE SA

MPLE P

T A

CHECK

DRAWN

MODE

L I

SCA

WA AB

Götebor

-SW

leph

. +

-00

-01

ep 2

reg Sha

nnon

#5 060

526 AS

-00

25-01

24-0

025-01

200

4-07

-0

, M

JOWA 3SEP

S 2,5m

3/h

L I

MEP

107(

)

-0

155

285

415

545

675

805

517

1045

DRY

SS: 400 kg

WORKING

PRES

SURE: 2 B

MAI

NANCE

AREA:

500mm PE

IMETER I

ONT

OF UNIT

MPL

IES

ITH MARPOL

IMO MEPC 107(49

)

128

178

1493

CHECK

DRAWN

MODE

L I

SCA

WA AB

Götebor

-SW

leph

. +

-00

-01

ep 2

reg Sha

nnon

#5 060

526 AS

-00

25-01

24-0

025-01

200

4-07

-0

, C

JOWA 3SEP

S 2,5m

3/h

L I

MEP

107(

)

-0

FILTE

REMO

VAL

TANK

F: B

CKF

LUSH WAT

REC

IRCU

LATED WAT

>15 PPM AND DRAI

OUT

LET

TO BI

LGE

TANK

MALE THREAD

DN 25

: WA

TLE

<15 PPM FO

OVERBOARD DI

MALE TH

READ DN 25

D: WA

TER

INLE

R S

FLUSH

REA

DN 25

C: OPT

WATE

OUT

LET

TO JOWA EB

RTHE

R PROCESSED

TO ACH

IEVE <5PP

MAL

READ

DN 25

OIL RELEAS

TLET

,TO

SLUDG

MALE THREAD DN

WAT

ER INLET

OM BII

LGE

MALE T

READ DN

INSTRU

MENT

AIR D

ANOD

ER T

ANO

CHECK

DRAWN

MODE

L I

SCA

WA AB

Götebor

-SW

leph

. +

-00

-01

ep 2

reg Sha

nnon

#5 060

526 AS

-00

25-01

24-0

025-01

200

4-07

-0

, PART

IST

JOWA 3SEP

S 2,5m

3/h

L I

MEP

107(

)

-0

24001

-0

0201

5 k

Control Cabin

87082

-0

0000

7.3 kg

15ppm Oil

Ala

22303

-2

0224

0.5 kg

BRASS

fety V

ve D

urgo

Bar

DN20

50075

21002

0.1 kg

asti

3Sep Drain S

trainer 0,5

L=85mm

50150

22002

2.2 kg

asti

trainer

0,5mm

50150

21002

2.2 kg

asti

trainer

1,0mm.ip

19001

-1

5156

0.2 kg

Brass

BALL VALVE

22311

-0

3600

1.1 kg

Oil Sensor

CLM-36N

10107

-0

8436

0.1 kg

Brass

SSURE

GAUGE V

LVE

10109

-0

0152

0.1 kg

Brass

Pre

ure

e, 0-1

0 Bar

22304

-0

0256

1.5 kg

BRASS

eumatic s

olenoid

DN2

19059

-2

5256

0.9 kg

BRASS

3-Way

Ball v

alve D

95030

-0

0006

0.5 kg

bras

Non-Return Valv

e DN25

19054

-2

5256

0.7 kg

BRASS

BALL VALVE

50150

-0

0101

.6 kg

AISI

316L

FILTER TANK 150 L
2

24-002

01-50

76 k

AISI

316L

3Sep Gravity

Tank 2,5

24-002

01-30

8 kg

S235

3Sep fra

me 2,5m3

ID NUMBE

MASS

DES

IPTIO

ITE

TES:

1. I

TERNAL

PIP

SPEC:

28 x

2 MT

RL:

COPPER

2. I

TERNAL

PLU

BING

CONNECTIO

BRASS

COPPER

PRE

ING

OIL RE

SIS

TANT

ALS

3. AL

TAN

S AN

E PR

ECTED

4. SKID FRAME

D IN S235 STE

5. FILTER MAT

RIAL

JOW

F-

200,

0kg TOTAL (4x

kg SACKS)

ITY SEP

ARAT

IL RELE

ASE SAMPLE PO

LTER TANKS

OIL R

ASE

SAM

LE PO

T AWA

EWS

CHECK

REV

APPR.

DRAWN

FILE NAME

SIZE

ID NO

MODEL ID

SCALE

JOWA AB

TULEBO 865

Göteborg-SWEDEN

Teleph. +46 31 795 00 40

24-0050-01-01 3Sep 5m3.iam

Greg Shannon

#5 060526 AS

24-0050-01

1:20

24-0050-01

2004-06-30

GA, MAJOR DIMENSIONS

JOWA 3SEP OWS 5 m3/h

MARPOL IMO MEPC 107(49)

-01

623

1210

DRY MASS: 512 kg

WORKING PRESSURE: 2 BAR

MAINTENANCE AREA: 500mm PERIMETER IN FRONT OF UNIT

COMPLIES WITH MARPOL IMO MEPC 107(49)

1376

1782

1530

1450

14(x4)

CHECK

REV

APPR.

DRAWN

FILE NAME

SIZE

ID NO

MODEL ID

SCALE

JOWA AB

TULEBO 865

Göteborg-SWEDEN

Teleph. +46 31 795 00 40

24-0050-01-01 3Sep 5m3.iam

Greg Shannon

#5 060526 AS

24-0050-01

1:15

24-0050-01

2004-06-30

ISO GA, CONNECTION POINTS

JOWA 3SEP OWS 5 m3/h

MARPOL IMO MEPC 107(49)

-02

E: WATER OUTLET, <15 PPM FOR

OVERBOARD DICHARGE

MALE THREAD DN 40

OIL REMOVAL

TANK

FILTER TANKS

F: BACKFLUSH WATER,

RECIRCULATED WATER

>15 PPM AND DRAIN OUTLET

TO BILGE TANK

MALE THREAD DN 40

B: OIL RELEASE OUTLET,

TO SLUDGE TANK

MALE THREAD DN 40

D: WATER INLET, FOR SYSTEM

BACKFLUSH

MALE THREAD DN 25

A: OILY WATER INLET

FROM BIILGE

MALE THREAD DN 40

C: OPTIONAL WATER

OUTLET TO JOWA EBU,

FURTHERPROCESSED

TO ACHIEVE <5PPM

MALE THREAD DN 40

TANK T1

ANODES

FILTER TANK

ANODES

INSTRUMENT

AIR DN 6

CHECK

REV

APPR.

DRAWN

FILE NAME

SIZE

ID NO

MODEL ID

SCALE

JOWA AB

TULEBO 865

Göteborg-SWEDEN

Teleph. +46 31 795 00 40

24-0050-01-01 3Sep 5m3.iam

Greg Shannon

#5 060526 AS

24-0050-01

1:20

24-0050-01

2004-06-30

ISO GA, PARTS LIST

JOWA 3SEP OWS 5m3/h

MARPOL IMO MEPC 107(49)

-03

24001-00201

5 kg

Control Cabinet

87082-00000

7.3 kg

15ppm Oil Alarm

22303-25324

2.1 kg

Brass

Safety Valve 4 bar 4155 DN25

50100 - 23002

0.1 kg

Plastic

3Sep Drain Strainer 0,5mm
L=85mm

50300 - 22002

2.2 kg

Plastic

F300 Strainer 0,5mm

50300 - 21002

2.2 kg

Plastic

F300 Strainer 1,0mm.ipt

19059-25256

0.9 kg

BRASS

3-Way Ball valve DN25

19054-25256

0.7 kg

BRASS

BALL VALVE DN25

10109-00152

0.1 kg

Brass

Pressure gauge, 0-10 Bar

10107-08436

0.1 kg

BRASS

PRESSURE GAUGE VALVE
DN8

22311-03600

1.1 kg

Oil Sensor CLM-36N

19001-15156

0.2 kg

Brass

BALL VALVE DN15

95030-32006

1.2 kg

BRASS

NON RETURN VALVE DN32

22304-00326

2.8 kg

BRASS

PNEUMATIC VALVE N.C. DN32

19001-32326

0.8 kg

BRASS

BALL VALVE DN32

50300-00101

80.8 kg

AISI316L

FILTER TANK 300 L

24005-00150

127 kg

AISI316L

3Sep Gravity Tank

24005-00130

130.3 kg

S235

3Sep frame 5m3

ID NUMBER

MASS

MTRL

DESCRIPTION

ITE

NOTES:

1. INTERNAL PIPE SPEC: 40 x 1.2 MTRL: COPPER

2. INTERNAL PLUMBING CONNECTIONS IN BRASS AND

COPPER PRESS FITTING SYSTEM WITH OIL RESISTANT SEALS

3. ALL TANKS ANODE PROTECTED

4. SKID FRAME CONSTRUCTED IN S235 STEEL

5. FILTER MATERIAL JOWA F-200, 200kg TOTAL (8x25kg)

FILTER TANKS

OIL RELEASE

SAMPLE POINT

CUT AWAY

VIEWS

GRAVITY SEPARATOR

TANK OIL RELEASE

SAMPLE POINT

CHECK

REV

APPR.

DRAWN

FILE NAME

SIZE

ID NO

MODEL ID

SCALE

JOWA AB

TULEBO 865

Göteborg-SWEDEN

Teleph. +46 31 795 00 40

24-0100-01-01 3Sep 10m3.iam

Greg Shannon

#2 060526 AS

24-0100-01

1:25

24-0100-01

2004-07-12

GA, MAJOR DIMENSIONS

JOWA 3SEP OWS 10m3/h

MARPOL IMO MEPC 107(49)

-01

1685

763

1510

2198

DRY MASS: 850 kg

WORKING PRESSURE: 2 BAR

MAINTENANCE AREA: 500mm PERIMETER IN FRONT OF UNIT

COMPLIES WITH MARPOL IMO MEPC 107(49)

1880

CHECK

REV

APPR.

DRAWN

FILE NAME

SIZE

ID NO

MODEL ID

SCALE

JOWA AB

TULEBO 865

Göteborg-SWEDEN

Teleph. +46 31 795 00 40

24-0100-01-01 3Sep 10m3.iam

Greg Shannon

#2 060526 AS

24-0100-01

1:15

24-0100-01

2004-07-12

ISO GA, CONNECTION POINTS

JOWA 3SEP OWS 10m3/h

MARPOL IMO MEPC 107(49)

-02

F: BACKFLUSH WATER,

RECIRCULATED WATER

>15 PPM AND DRAIN OUTLET

TO BILGE TANK

MALE THREAD DN 40

E: WATER OUTLET, <15 PPM FOR

OVERBOARD DICHARGE

MALE THREAD DN 40

D: WATER INLET, FOR

SYSTEM BACKFLUSH

MALE THREAD DN 25

C: OPTIONAL WATER

OUTLET TO JOWA EBU,

FURTHERPROCESSED

TO ACHIEVE <5PPM

MALE THREAD DN 40

B: OIL RELEASE OUTLET,

TO SLUDGE TANK

MALE THREAD DN 40

A: OILY WATER INLET

FROM BILGE

MALE THREAD DN 40

FILTER TANKS

OIL REMOVAL

TANK

INSTRUMENT

AIR DN 6

TANK T1

ANODE

FILTER TANKS

OIL CONTENT

ALARM 15PPM

CHECK

REV

APPR.

DRAWN

FILE NAME

SIZE

ID NO

MODEL ID

SCALE

JOWA AB

TULEBO 865

Göteborg-SWEDEN

Teleph. +46 31 795 00 40

24-0100-01-01 3Sep 10m3.iam

Greg Shannon

#2 060526 AS

24-0100-01

1:20

24-0100-01

2004-07-12

ISO GA, PARTS LIST

JOWA 3SEP OWS 10m3/h

MARPOL IMO MEPC 107(49)

-03

19102 - 25286

0.2 kg

BRASS

Squeeze Connector Elbow
DN25 - 28mm

113

24001-00201

5 kg

Control Cabinet

87082-00000

7.3 kg

15ppm Oil Alarm

22303-32404

2.6 kg

Brass

Safety Valve 4 bar 4155 DN32

50750 - 22002

2.2 kg

Plastic

F750 Strainer 0,5mm

50750 - 21002

2.2 kg

Plastic

F750 Strainer 1,0mm.ipt

50100 - 24002

0.1 kg

Plastic

3Sep Drain Strainer 0,5mm
L=85mm

19001-15156

0.2 kg

Brass

BALL VALVE DN15 Brass

10109-00002

0.1 kg

Brass

Pressure gauge, 0-10 Bar

22311-03600

1.1 kg

Oil Sensor CLM-36N

19059-25256

0.9 kg

BRASS

3-Way Ball valve DN25

22304-00406

3.2 kg

BRASS

PNEUMATIC SOLENOID
VALVE OBLIQUE SETTING
DN40 NC

19001-40406

3.5 kg

Brass

BALL VALVE DN40

95030-42006

2.9 kg

BRASS

NON RETURN VALVE DN40

19054-25256

0.7 kg

BRASS

BALL VALVE DN25

50750-00101

176.2 kg

AISI316L

FILTER TANK 750L

24-0100-01

204 kg

AISI316L

3Sep Gravity Tank 10m3h

24-0100-01

149.2 kg

S235

3Sep frame 10m3

ID NUMBER

MASS

MTRL

DESCRIPTION

ITE

NOTES:

1. INTERNAL PIPE SPEC: 42 x 1.6 MTRL: COPPER

2. INTERNAL PLUMBING CONNECTIONS IN BRASS AND

COPPER PRESS FITTING SYSTEM WITH OIL RESISTANT SEALS

3. ALL TANKS ANODE PROTECTED

4. SKID FRAME CONSTRUCTED IN S235 STEEL

5. FILTER MATERIAL JOWA F-200, 500kg TOTAL (20x25kg)

GRAVITY SEPARATOR

TANK OIL RELEASE

SAMPLE POINT

FILTER TANKS

OIL RELEASE

SAMPLE POINT

CUT AWAY

VIEWS

EFFLUENT

SAMPLE

POINT

CHECK

DRAWN

MODE

L I

SCA

WA AB

Götebor

-SW

. +4

726

-0

-06

-01

ec in

all.i

ndgren

-00

00-06

-01

t t

-0000-06

-0

200

6-05

-2

mmen

d i

lla

tio

JOWA 3Sep

w.j

owa.

JOWA 3Sep OWS - MEPC 107(49)

Recommended Installation for optimal performance

ppm

Alarm

3Sep skid

Overbo

ard

lge Tank

Bil

ge pu

mp -

JOW

A supp

Prime water s

olenoid

valv

- JOWA

supply

(option

al)

3. Pres

sure

gaug

e s

tation

- J

WA sup

ply

4. D

running

prote

ctio

n flow

itch -

JOW

A supp

(op

tio

nal)

5. L

ow l

evel

Yard

ly (o

ptional)

igh level

start -

Yard

upply

(option

al)

Man

ual valv

e -

Yard supply

8. Auto

return to

Straine

r - Ya

supp

10. Non-return v

alv

e -

Yard s

upply

OBS!

Height less than

4,5 m

Control cabin

Prime wate

Sludge Tank

CHECK

REV

APPR.

DRAWN

FILE NAME

SIZE

ID NO

MODEL ID

SCALE

JOWA AB

TULEBO 865

Göteborg-SWEDEN

Teleph. +46 31 726 54 00

24-000-06-01 3Sep Rec install.ipt

A Sandgren

24-0000-06-01

NOT TO SCALE

2006-05-23

RECOMMENDED INSTALLATION

3SEP Pump PressGauge Board

JOWA 3SEP PUMPS ALL SIZES

24-0000-06-02

Yard Supply

0,107 kg

Brass

D-nipple 25-8 brass

Yard Supply

0,060 kg

BRASS

Squeeze Connector Brass DN8

Yard Supply

0,203 kg

BRASS

T CONNECTION DN 25

Yard Supply

0,083 kg

BRASS

D-NIPPLE DN25

ID NUMBER

MASS

MTRL

DESCRIPTION

ITE

NOTE: TAKE OFF POINTS FOR PRESSURE
GAUGE BOARD SHOULD BE INSTALLED AS
CLOSE AS POSSIBLE TO THE PUMP SUCTION
(-VE) AND PRESSURE (+VE) INLET/OUTLET

PRESSURE

GAUGE BOARD

PUMP

PUMP FOR 3SEP 1.0 AND 2.5 m3/h
JOWA SUPPLY - LOOSE

PUMP FOR 3SEP 5.0 AND 10.0m3/h
JOWA SUPPLY - LOOSE

FROM
BILGE

TO
3SEP

FROM
BILGE

TAKE OFF POINT

FOR PRESS GAUGE

BOARD +VE SIDE

DN8 COMPRESSION

COUPLING YARD SUPPLY

TAKE OFF POINT

FOR PRESS GAUGE

BOARD -VE SIDE

DN8 COMPRESSION

COUPLING YARD SUPPLY

TAKE OFF POINT

FOR PRESS GAUGE

BOARD +VE SIDE

DN8 COMPRESSION

COUPLING YARD SUPPLY

TAKE OFF POINT

FOR PRESS GAUGE

BOARD -VE SIDE

DN8 COMPRESSION

COUPLING

YARD SUPPLY

ASSEMBLED

YARD SUPPLY

COMPONENTS

EXPLODED VIEW
YARD SUPPLY
COMPONENTS

JOWA 3SEP OWS

OILY WATER SEPARATOR

Standard

K:\1-NYA K\1-JOWA PRODUKTER\3SEP\Manual

33/42

10.0 Electrical Drawings and Pneumatic Drawings

JOWA 3SEP OWS

OILY WATER SEPARATOR

Standard

K:\1-NYA K\1-JOWA PRODUKTER\3SEP\Manual

34/42

11.0 Oil Content Meter Operating Manual

JOWA 3SEP OWS

OILY WATER SEPARATOR

Standard

K:\1-NYA K\1-JOWA PRODUKTER\3SEP\Manual

35/42

11.1 Rivertrace

Alarm

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 1 of 22

Section 1

Introduction

1.1

Important Notes

1.2

SMART CELL - BILGE Overview

1.3

Specification Listing

Section 2

Installation

2.1

Construction details

2.2

Mounting

2.3

Pipe work and Connections

2.4

Electrical Connections

Section 3

Commissioning

3.1

Piping

3.2

Electrical

3.3

Functional testing

Section 4

Operating Instructions

4.1

Getting Started

4.2

Clean Water Calibration

4.3

Set Alarm Points

4.4

Set Alarm Delays

4.5

Set Analogue out

4.6

View IMO Data

4.7

Diagnostics

Section 5

Maintenance and Spares

5.1

Maintenance (weekly)

5.2

Maintenance (Yearly)

5.3

Spares

Section 6

Trouble Shooting & Contact

6.1

Trouble Shooting Guide

6.2

Tech Support registration

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 2 of 22

Section 1

Introduction

1.1 Important Notes

All National or local codes of practice or regulations must be observed and, where
applicable, are deemed to take precedence over any directive or information
contained in this manual.

This equipment must be installed and operated in strict accordance with the instructions
contained in this manual. Failure to do so will impair the protection provided.

Installation and retro fitting of parts listed in section 4.4 must be undertaken by a
competent and suitably skilled person.

Servicing, other than replacement of spares, must be undertaken by an RTE approved
service centre.

The equipment must be provided with a sound electrical earth connection.

The unit must be isolated from the electrical supply before any maintenance of the
equipment is attempted.

Hazardous voltages are present within the monitor enclosure and solenoid valve
assembly.

It is essential that maintenance is carried out as described in section 5. Failure to do
this will impair the functionality of the equipment and could lead to permanent
damage to the monitor.

The SMART CELL enclosure must not be opened. If opened a cell breach error will be
displayed on the screen (this error can not be reset) and the “VOID” tamper proof
labels on either side of the enclosure lid will be destroyed.

1.2 SMART CELL - BILGE Overview

The SMART CELL - BILGE Monitor has been designed specifically for use in conjunction with
15ppm oily-water separator units. It has a specification and performance which meets the
requirements of the International Maritime Organisation specifications for Bilge Alarm Units
contained in Resolution MEPC 107 (49).

Analysis of the oily water sample is undertaken by a unique detector array arrangement. A
narrow beam of light is emitted across a glass cell tube which the oily water sample passes
through. Light scattered and transmitted is detected across the array and passed through
a complex oil content calculation algorithm. The resulting oil content is then displayed on
the LCD screen.

Two oil alarm relays and a 0-20mA / 4-20mA output are provided to control the overboard
discharge and to view / record oil content levels remotely.

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 3 of 22

To meet the new requirements of MEPC 107(49) an on board flash memory, Real time
clock, dual switch input and clean water / sample selection valve are fitted. These are
described in more detail in the operating instructions (section 4).

1.3 Specification Listing

Measurement

Oil types:

Fuel Oil, Diesel and Mixture C (IMO defined)

Clean water calibration:

+/- 2ppm of factory set values

Oil range:

0 - 30 ppm (trend to 40) all types

Resolution:

0.1 ppm

Accuracy oil + solids :

+/- 5ppm up to 30 ppm

Solids discrimination:

10, 50 and 100ppm Iron Oxide at 10 ppm Diesel

Response time:

< 5 sec (oil reading)

Alarms

Oil alarm 1 setpoint:

1 – 15 ppm user adjustable

Oil alarm 2 setpoint:

1 - 15 ppm user adjustable

Oil alarm 1 delay:

0 – 5 seconds user adjustable

Oil alarm 2 delay:

0 – 600 seconds user adjustable in 10 sec increments

Alarm hysterisis:

0.5 ppm

Alarm contacts:

2 SP Alarm Relays 10A @ 250VAC (NC in alarm)

User Interface

LCD display:

4 x 16 alphanumeric back lit LCD display

Control:

3 button keypad

Input / Output

Analogue output:

Loop powered 4-20mA / 0 - 20mA 24V

Communications:

RS232 - output

Cable terminals:

Accept cores of 2.5mm² (HV) and 1.5mm² (LV)

Cable glands:

4 x spare, to accept cable diameters 10 – 12mm dia.

Switch inputs:

2 x switch inputs for separator & flow status

Data Storage and Retrieval

Calibration data storage:

Stored onboard microcontroller in Smart Cell

IMO required data:

Stored in Control enclose (SMART CELL may be

changed with data remaining on board)

IMO required data retrieval:

Via LCD display or RS 232 communication link

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 4 of 22

Environmental & Sample

Ambient humidity:

90%RH Max @ 55°C

Ambient temperature:

0°C - +60°C

Sample / clean water temperature1:

+1°C - +60°C

Sample / clean water flow rate:

0.5 - 4.0 litres / min

Sample / clean water pressure:

0.1 bar - 10 bar

Sample / clean water select:

3 way universal solenoid valve

Sample pipe fittings:

¼ inch BSPP

Inclination

25° in any plane from normal mounting

System and Supply

Supply voltage:

115 or 230V AC, 50 – 60Hz (24VAC available)

Supply voltage Consumption:

< 50 VA including solenoid valve

Supply voltage tolerance:

+/- 15%

Other supply tolerance:

+/- 10%

Projected life:

> 50,000 hrs

Protection class:

IP 65

Approvals:

EU MED (GL) + USCG to IMO MEPC 107(49)

Construction and other Criteria.

Security:

Protection of all calibration dependent items plus

software lock

Auto clean (optional) :

User set 1 – 360 min (if fitted)

Manual clean:

Fitted as standard

Weight:

3.2 Kg

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 5 of 22

Section 2

Installation

2.1 Construction Details

The SMART CELL - BILGE Monitor is split into two logical modules. The display / control
module (2) (left) contains the membrane keypad, LCD display and the Smart Bilge Control
PCB. Contained on this PCB are all the control and data storage associated electronics in
addition to all the customer terminations which can be accessed via the cable glands(5).
This PCB links a 5 volt supply and RS485 communications to the Cell electronics via a 4 wire
interface cable.

The SMART CELL (1), contains the optoelectronics and mechanics used in the calculation of
the sample oil content.

UNDER NO CIRCUMSTANCE IS THIS ENCLOSURE TO BE OPENED.

Sample (7) and clean water (8) lines are connected to the solenoid valve to allow
automatic selection of clean water for clean water calibration and diagnostics.
Sample/Clean water is exhausted from the monitor via the outlet (6) after passing through
the measuring sensor. A manual cell clean unit (3) is provided which must be used in
accordance with the maintenance requirements in section 5.

The throttle (9) can be used

to increase or decrease the back pressure in the cell. This is especially useful if air is present in
the sample.

Fig 2.1

Construction details

SMART - BILGE

RIVERTRACE ENGINEERING

WARNING - HAZARDOUS VOLTAGE INSIDE

THROTTLE ADJ

SMART - CELL

RIVERTRACE ENGINEERING

NO SERVICEABLE PARTS INSIDE

DO NOT OPEN

205.0

275.0

235.0

289

295.0

148.5

FIXING HOLES

FOR M6

TYPICAL 4 POSNS

SMART - MEASURING CELL

SMART - DISPLAY/CONTROL MODULE

MANUAL CLEAN

3 WAY SOLENOID VALVE

RTE

(230,115,24 VAC VARIANTS)

CABLE GLANDS IP68 RATED

FOR CABLE Ø10 - 14

SAMPLE OUPUT CONNECTION

CUSTOMER FITTING 1/4" BSPP REQD

SAMPLE INPUT CONNECTION
CUSTOMER FITTING 1/4" BSPP REQD

CUSTOMER FITTING 1/4" BSPP REQD

CLEAN WATER INPUT CONNECTION

WEIGHT:- 3.2 Kg

THROTTLE

WARNING

CALIBRATION VOID

RTE

CALIBRATION VOID

WARNING

RTE

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 6 of 22

2.2 Mounting Details

The SMART CELL - BILGE monitor should be located on or in close proximity to the oily-water
separator to minimise response delays. Under no circumstances should the distance
between the monitor and the separator exceed a distance that would result in a response
time of more than 20 seconds and breaching IMO regulations.

Mounting

Mount the SMART CELL - BILGE by means of 4 x M6 bolts on to a rigid vertical surface and
preferably with the display panel of the monitor at operator eye level.

Fig 2.2

Mounting Details

SMART - BILGE

RIVERTRACE ENGINEERING

WARNING - HAZARDOUS VOLTAGE INSIDE

THROTTLE ADJ

SMART - CELL

RIVERTRACE ENGINEERING

NO SERVICEABLE PARTS INSIDE

DO NOT OPEN

205.0

275.0

FIXING HOLES

FOR M6

TYPICAL 4 POSNS

RTE

WARNING

CALIBRATION VOID

RTE

CALIBRATION VOID

WARNING

RTE

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 7 of 22

2.3 Pipe Work and Connections

Fig 2.3 Shows all pipe fittings required for Sample In, Clean Water In and Sample Out.
All fittings must be BSPP.

Fig 2.3

Pipe Fittings

Item No.

Description

Sample Inlet 1/4 inch BSPP fitting

Clean Water Inlet 1/4 inch BSPP fitting

Sample Outlet 1/4 inch BSPP fitting

ANTI SIPHON TUBE

200mm

Min

SMART - BILGE

RIVERTRACE ENGINEERING

WARNING - HAZARDOUS VOLTAGE INSIDE

THROTTLE ADJ

SMART - CELL

RIVERTRACE ENGINEERING

NO SERVICEABLE PARTS INSIDE

DO NOT OPEN

RTE

CLEAN WATER IN

SAMPLE IN

SAMPLE OUT

DRAIN

ENSURE LEVEL

IS CLEAR OF

BILGE WATER

2 Metre

Minimium

10mm PIPING

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 8 of 22

2.4 Electrical Connections

Please read the following points before attempting any electrical work.

Ensure all cabling is volt free and isolated.

This unit must be connected to the mains supply via a suitably rated double pole (3mm
contact gap), 1 amp fused, isolator unless such fusing/isolation is provided by
associated equipment. Isolator should be clearly marked as to function.

Cable gland entries can accept cables from 10 to 12 mm diameter and terminal blocks
will accept cable cores of 2.5mm (mains / Alarm contacts ) and 1.5 mm ( terminals less
than 48 V ) . Cables carrying hazardous voltages must be at least 0.5 mm csa.

When terminating mains cabling at monitor and electrical source, the earth conductor
must be made longer than the live and neutral conductors.

User terminations are located by removing the lid from the SMART Display/Control module
via the four screws. A protection plate is situated above the terminals which must be
removed via 4 M3 screws.

Fig 2.4.1

User Terminations

WARNING: Hazardous voltages are present In the control enclosure – Ensure

equipment is isolated before proceeding.

CONNECTION

RTE

NORMALLY CLOSED

IN ALARM MODE

OUTPUTS FOR

CUSTOMER

ANALOGUE

4-20mA

CONNECTION TO

DISPLAY

INTERNAL

MEMBRANE

CONNECTION TO

INTERNAL

SMART CELL

CONNECTION TO

INTERNAL

CONNECTION

RS232

CUSTOMER VOLT FREE SWITCH
INPUTS - SEPARATOR ON/OFF STATUS

CUSTOMER VOLT FREE SWITCH
INPUTS - BACKFLUSH/OTHER

ALARM 2

SAMPLE-CLEAN

250V 1.25A ANTI SURGE

FUSE F1

RTE

0-20mA

OUTPUT

CUSTOMER

INPUT

230-110 VAC

OR 24VAC

50 - 60 Hz

OUTPUT

AUTO CLEAN

FOR OPTIONAL

FACILITY

VALVE

OUTPUT

TO SOLENOID

RTE

AUTO-CLEAN

RIVERTRACE ENGINEERING LTD.

SMARTBILGE PCB

SUPPLY IN

J13

SMART-CELL

JTAG

J12

IO PORT

4-20mA

J15

1J14 KEYPAD

J11

RS232

SW1

SW2

JP1

JP1 TO BE LINKED

IF 24VAC IS REQUIRED

ALARM 1

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 9 of 22

Table 2.4.2

User Terminal instruction

Terminal

Terminal description

Terminal block description

Max ratings

J1 - L

Live in 24/115/230 V AC

J1 - E

Earth

J1 - N

Neutral in 24/115/230 V AC

Customer Supply Mains input

from suitable rated Isolator

250V AC, 40 VA max.

J2 - L

Live 24/115/230 V AC

J2 - E

Earth

J2 - N

Neutral 24/115/230 V AC

Auto clean control. Note:

wiring (if present) to this

terminal is not to be altered.

250V AC , 500mA.

J3 - L

Live 24/115/230 V AC

J3 - E

Earth

J3 - N

Neutral 24/115/230 V AC

Sample clean control. Note:

wiring to this terminal is not to

be altered.

250V AC, 500mA.

J4 - 1

Normally closed contact

J4 - 2

contact

J4 - 3

Normally open contact

Alarm 1 relay contacts,

normally closed in power down

and alarm active states.

250V AC/DC, 10A.

J5 - 1

Normally closed contact

J5 - 2

contact

J5 - 3

Normally open contact

Alarm 2 relay contacts,

normally closed in power down

and alarm active states.

250V AC/DC, 10A.

J7 - 1

5V DC

J7 - 2

Switch In

Customer Switch Input 1

5V DC 20mA

J8 - 1

+24V DC

J8 - 2

4-20mA Connection

0-20mA Connection

24V DC 20mA

J9 - 1

5V DC

J9 - 2

Switch In

Customer Switch Input 2

5V DC 20mA

J11 - 1

J11 - 2

GND

J11 - 3

RS232 Connection

+/-12V DC 10mA

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 10 of 22

Precise wiring details will vary dependant upon the control system to be employed but the
most frequently used systems employ Alarm relay 1 for control purposes, which must be
used to control the overboard discharge valve and Alarm relay 2 for alarm annunciation
only.

Typical Control System

Re-circulate on Alarm

A recirculation system employs Alarm relay 1 to control a solenoid valve which
energises or de-energises a pneumatically operated 3 way valve.

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 11 of 22

Section 3

Commissioning

3.1 Piping

Check all piping for leaks and rectify where appropriate

Ensure all piping and fittings conform to specifications set in section 2.3.

3.2 Electrical

Check that correctly rated isolator is connected to the mains input (see section 2.4.).

Check the SMART CELL - BILGE is correctly earthed.

Check all cabling conforms to specifications set out in Table 2.4.

3.3 Functional testing

Follow section 4 to start up and run clean water calibration.

Follow section 6 for trouble shooting should any errors/spurious readings result.

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 12 of 22

Section 4

Operating instructions

4.1 Getting Started

The SMART CELL - BILGE is controlled and set up by the user interface on the Display/Control
Module. Use the diagram in Fig 4.1.1 to become familiar with the controls,

Fig 4.1.1

User interface

4 x 16 Alphanumeric LCD

Display

Red user interface Keys

ENTER, UP and DOWN

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 13 of 22

On power up the user will be presented with a screen as shown in Fig 4.1.2.

At the top of the display the user will see the oil concentration in Parts Per Million (PPM).

The status of the two oil alarms will be displayed.

The date and time is displayed. (time is set to GMT / UTC ).

If either of the alarm set points is passed the LCD backlight will flash.

Fig 4.1.2

Screen Shot - Main Information Screen

To interrogate the SMART CELL - BILGE Monitor settings the user can press any of the Interface
Keys to bring up the Menu Options Screen as shown in Fig 4.1.3

Fig 4.1.3

Screen Shot - Menu Screen Options

Use the DOWN and UP Keys to view all the
Menu options. Press ENTER on any option
to select or on Escape to return to main
information screen.

Alarm 1 state
Alarm 2 state

Shows Oil

Concentration in

PPM

Date & Time

Display

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 14 of 22

4.2 Clean Water Calibration

A clean water calibration can be performed to account for differences in clean water
between the factory calibrated clean water and the ships own clean water supply. On
activation of the clean water calibration the clean water / sample solenoid will select
clean water. The SMART CELL - BILGE will then average the clean water reading over the
period of 30 seconds after which a further 10 seconds will lapse for the user to verify the
calibration in monitor mode before the solenoid selects sample once more.

To set the clean water calibration enter the Menu screen as shown in Fig. 4.1.3 and scroll
down until the cursor reaches "Clean wtr cal" then press the ENTER key. The screen will
change as shown in Fig 4.2.2.

Fig 4.2.2

Screen Shot - Menu Screen Options

The screen will display for 30 seconds after
which, it will return to that shown in Fig 4.1.3.
The solenoid will select clean water for a
further 10 seconds so that the clean water
reading can be verified.

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 15 of 22

4.3 Set Alarm Points

The SMART CELL - BILGE Monitor has two independent oil alarm contacts for user termination.
These can be set by the user to operate when the displayed Oil content reaches the required
Parts per Million (PPM) settings.

Note: The alarms have a 0.5 hysteresis included to prevent relay chatter. E.g if an alarm is
set at 15 ppm and the oil concentration exceeds 15 ppm, the alarm will be activated. The
alarm will not deactivate until the oil concentration drops below 14.5 ppm.

To set the required Alarm points enter the Menu screen as shown in Fig. 4.1.3 and scroll
down until the cursor reaches "Set alrm point" then press the ENTER key. The screen will
change as shown in Fig 4.3.1.

Fig 4.3.1

Screen Shot - Alarm Set Options

Move the cursor to Alarm 1 set by
pressing the DOWN key and then press
ENTER. This will bring up the screen as
shown in Fig 4.3.2.

Note: Alarm 1 only must be used for
control of the overboard discharge
valve.

Fig 4.3.2

Screen Shot - Alarm PPM Value

The PPM value can now be set. The
range is between 1 & 15. Use the UP or
DOWN key to select the required value.
Once the required value has been
selected press the ENTER key. This will
bring the screen back to Fig 4.3.1.
Repeat this operation to set the value
for alarm 2.
Press the ENTER key 3 times to return to
the main information screen as shown in
Fig 4.1.2.

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 16 of 22

4.4 Set Alarm Delays

Once the alarm points have been set as described in Section 4.3, the alarm delay values
can be entered. The alarm delay can be used so that if the oil concentration rises above
the oil alarm set point for a period exceeding the alarm delay value the alarm relay will
activate and only de-activate once the Oil Concentration has fallen below the Alarm Set
Point.

Note: The main information display screen will show if an oil alarm is less or more than the
current oil reading regardless of the alarm delay.

To set the required alarm delays go the menu screen as shown in Fig. 4.1.3 and scroll down
until the "Set alrm delay" then press the ENTER key. The screen will change as shown in Fig
4.4.1

Fig 4.4.1

Screen Shot - Alarm Delay Options

Move the cursor to delay 1 Set by
pressing the DOWN key and then press
ENTER. This will bring up the screen as
shown in Fig 4.4.2.

Fig 4.4.2

Screen Shot - Alarm Set Delay Value

Alarm delay 1 value can now be set
between 0 & 5 Seconds. Use the UP or
DOWN key to select the required value.
Once the required value has been
selected press the ENTER key, this will
bring the screen back to Fig 4.4.1.
Repeat this operation to set the value for
delay 2 (range between 0 & 600 Seconds
in 10 second increments).
Press the ENTER key 3 times to return to
the main information screen as shown in

Fig 4.1.2.

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 17 of 22

4.5 Set Analogue Out

The analogue signal output can be set to either 0 – 20 mA or 4 - 20 mA and is scaled from 0
to 30 ppm calculated oil concentration. To set the required analogue signal output go to
the menu screen as shown in Fig. 4.1.3 and scroll down until the "Set analog out" then press
the ENTER key. The screen will change as shown in Fig 4.5.1.

Fig 4.5.1

Screen Shot - Analogue Output Options

Move the cursor using the UP or DOWN key
to select required option. Press the ENTER
key twice to return to the main
information screen as shown in Fig 4.1.2.

4.6 View IMO Data

It is required that the date, time, bilge alarm status and separator status is to be recorded a
for any change in alarm status or separator status and stored for a minimum of 18 months.
This data is recorded within the Smart Control / Display enclosure, allowing replacement of
the SMART CELL - BILGE whilst ensuring the data remains on board.

The separator status is recorded via the SW1 and SW2 inputs. The following configuration is
recommended.

SW1

Separator ON/OFF status.

SW2

Other separator status

(if required).

Note. SW2 will select clean water and active alarms permanently when closed

The configuration of the switches must be recorded on board and date stamped.

To view or download the IMO required data go to the Menu screen as shown in Fig. 4.1.3
and move the curser down until "View IMO data" then press the ENTER key. The screen will
change as shown in Fig 4.6.1.

Fig 4.6.1

Screen Shot - View IMO Data

Move the cursor to either View IMO
data or Dump IMO data by pressing
the DOWN key and then press ENTER.
This will bring up a screen as shown in
Fig 4.6.2 or Fig 4.6.3.

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 18 of 22

Fig 4.6.2

Screen Shot - IMO Data

This screen displays one IMO record
at a time. Each record shows the
oil content, Alarm status, switch
input status and time/date of the
record. The users can scroll through
the records by pressing the UP and
DOWN keys. When inspection is
complete the ENTER key will exit the
user

Fig 4.6.3

Screen Shot - Dump IMO Data

By selecting the dump IMO data
command,

the complete IMO

required data history is copied and
dumped to the RS232 port. This can
be captured by purchasing a Smart
Bilge download cable with
instructions from Rivertrace Eng, see
section 5.4.

The download data

screen will remain displayed until
dump is complete.

4.7 Diagnostics

To view the diagnostics go to the menu screen as shown in Fig. 4.1.3 and scroll down until
the "Diagnostics" then press the ENTER key. The screen will change as shown in Fig 4.7.1

Fig 4.7.1

Screen Shot - Diagnostics

Move the cursor to either View
detectors or View disp PPM by
pressing the DOWN key and then
press ENTER. This will bring up a
screen as shown in Fig 4.7.2 or Fig
4.7.3.

NOTE: Dump IMO data command will NOT erase any data

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 19 of 22

Fig 4.7.2

Screen Shot – View detectors

Once in view detectors, the solenoid
valve will select clean water and the
screen will display the current signals
present for clean water. Pressing
the

ENTER key will leave the

diagnostics screen and set the valve
back to sample.

Fig 4.7.3

Screen Shot – View disp PPM

Once in view detectors, the solenoid
valve will select clean water and the
screen will display the current
calculated ppm for clean water.
Pressing the ENTER key will leave the
diagnostics screen and set the valve
back to sample.

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 20 of 22

Section 5

Maintenance and Spares

5.1 Weekly Maintenance

At weekly intervals the SMART CELL - BILGE should be run through clean water calibration
and the Manual clean must be plunged and released 10 times.

5.2 Yearly Maintenance

At yearly intervals (or where necessary) the wiper ring on the manual clean assembly
should be replaced. This can be ordered from RTE directly as part no. 109039.

Every IOPP survey, Cell Should be verified/re-calibrated by an RTE approved service
centre (contact RTE for an approved list) or a replacement calibrated cell can be
requested from RTE (see below).

5.4 Spares

When ordering spares, it is important to supply details of the type of monitor, serial number
of monitor, part number of each spare required, its description and any other relevant
information.

RECOMMENDED ON-BOARD SPARES

Item

Qty

Part Number

Cell wiper ring

109039

Fuse 1.25A

109167

OTHER SPARES

Item

Qty

Part Number

Smart Cell

109171

Smart Bilge PCB Assy (115 + 230)

109019

Smart Bilge PCB Assy (24V)

109168

Membrane overlay

109030

LCD display module

109068

Smart Bilge Download Cable

109165

Solenoid valve (230V)

109059

Solenoid valve (115V)

109060

Solenoid valve (24V)

109061

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 21 of 22

Section 6

Trouble Shooting Guide

6.1 Trouble Shooting Guide

Table 6.1

Trouble shooting guide

Symptoms

Possible Cause

Corrective Action

Monitor is switched on and
the LCD screen is blank

Power is Isolated

Failure of mains fuse.

Loose ribbon cable
connection.

LCD display Module is
damaged.

Check Isolator

Check fuse (F1). See fig 2.4.1.

Check all ribbon cable connectors
are firmly inserted.

Contact RTE for a replacement
LCD module (Section 5.4)

Monitor stays in alarm or
reading is inaccurate.

Display shows SYS ERROR,
Detector 0 – 7 Is under /
over range.

Display shows SYS ERROR,
Oil content Is under / over
range.

Dirty measuring cell.

Excessive Contaminates
present in sample e.g. rust
bacteria, emulsified oils,
detergents, discoloration of
water.

Sample flow blocked or
restricted.

Air bubbles are present in
the Sample.

Manual Clean has become
stuck in the down position.

Sample / Clean water
selection solenoid has a
blockage.

Clean cell and perform Clean
water calibration. Section 5.1

Correct cause of contaminants
and run clean water calibration.

Remove blockage or restriction.

Turn throttle clockwise until air is
removed from sample (taking
care not to exceed the maximum
operating pressure.

Remove Manual clean unit and
clean with a detergent. Check
Wiper ring on the end of the piston
and replace if necessary.

Remove Solenoid valve and clean
thoroughly.

If problems persist Contact RTE for
a replacement
Solenoid valve (Section 5.4).

SMART CELL - BILGE - Instruction Manual

Doc. 109080 Rev. A 10.08.04

RIVERTRACE ENGINEERING LIMITED

Page 22 of 22

Display shows SYS ERROR,
Temperature Is under / over
range.

Current Ambient
temperature inside the Cell
is not within 0 - 60°C.

Move equipment to an area
with ambient temp between
0 - 60°C.

Display shows SYS ERROR,
Communications failure

RS 485 communications
cable is loose / not
connected

Cell Electronics Fault.

Ensure 4-pin plug is tightly
inserted into J15. Fig 2.4.1

Contact RTE for a replacement
Cell (Section 5.4).

Display shows SYS ERROR,
RTC – I2C failure

Smart Bilge electronics
failure.

Contact RTE for a replacement
Smart Bilge PCB (Section 5.4).

Display shows SYS ERROR,
Cell breach contact RTE

Measuring Cell has been
opened.

Contact RTE for a replacement
measuring cell (Section 5.4).

6.2 Technical Support Registration

To receive automatic product updates, news and information, log on to

www.rivertrace.com

and select tech support. Fill in the registration form and you will have

access to support documents and the spares enquiry form.

JOWA 3SEP OWS

OILY WATER SEPARATOR

Standard

K:\1-NYA K\1-JOWA PRODUKTER\3SEP\Manual

36/42

11.2 Deckma

Alarm

I N S T R U C T I O N M A N U A L

15ppm Bilge Alarm

Type OMD-2005

DECKMA HAMBURG GmbH

Kieler Straße 316, D-22525 Hamburg - Germany

Tel.: +49 (0) 40 54 88 76-0, Fax: +49 (0) 40 54 88 76-10

Internet: www.deckma.com eMail: post@deckma.com

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 2 of 24

IMPORTANT NOTICE

Replacement components for 15ppm Bilge Alarms.

General

All monitors in our range are inspected and tested to the related I.M.O. requirements at
our factories prior to delivery.

In normal use the units should operate correctly and without fault over a long period of
time requiring only small amounts of maintenance to be carried out as outlined in the
instruction manuals.

Service Exchange Units

In the event of a monitor malfunction due to electrical or electronic component failure it
is our recommendation that a service exchange unit be ordered.

The defective instrument should be returned to our works within 30 days of supplying
the service exchange unit, then only the repair charge is payable. Otherwise the whole
cost of a service exchange unit becomes payable.

This procedure is by far the easiest and most cost effective way of ensuring the monitor
on board conforms to I.M.O. resolution MEPC.107 (49).

Remark:

According the MEPC.107(49) § 4.2.11 the unit has to be checked at IOPP Certificate
renewal survey by the manufacturer or persons authorized by the manufacturer.
Alternatively the unit may be replaced by a calibrated 15 ppm Bilge Alarm. The OMD-
2005 is designed in that way, that only the measuring cell needs to be changed, as this
unit carry the calibration onboard. The Calibration Certificate with the date of the last
calibration check should be retained onboard for inspection purposes.

If for some reasons the computer unit needs to be changed, it has to make sure, that
the memory card will remain on board for at least 18 month. The new computer unit will
carry its own memory card. The old card can be insert into the new unit only for reading.
Writing is only possible with the card delivered with the new computer unit. For details
see section 13.1.

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 3 of 24

CONTENTS

SECTION

TITLE

PAGE

1.0

Introduction

2.0

Important Notes

3.0

Principle of Operation

3.1

Measuring Principle

3.2

Features

3.3

Adjustment

3.4

Displays and Alarms

4.0

Specification

5.0

Construction

6.0

Installation

7.0

Piping

8.0

Wiring

8.1

Typical Control System

9.0

Power Supply

10.0

Commissioning

10.1

Electrical

10.2

Piping

10.3

Functional Tests

10.4

Programming Mode

11.0

Operating Instructions

11.1

Operator Notes

12.0

Operator Maintenance

12.1

Manual Cell Clean Unit

13.0

Fault Finding

13.1

Memory Card

14.0

Calibration

14.1

Calibration and Repeatability Check

15.0

Spare Parts

15.1

Recommended On Board Spares

16.0

Remarks

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 4 of 24

1.0

INTRODUCTION

The OMD-2005 Bilge Alarm Unit has been designed specifically for use in
conjunction with 15 ppm oil-water separator units and has a specification and
performance which exceeds the requirements of the International Maritime
Organization specifications for 15ppm Bilge Alarms contained in Resolution
MEPC. 107 (49).

The unit is supplied with 2 works-adjusted alarms at 15 ppm. Other set points
(10 ppm or 5 ppm) are possible and can be adjusted on site at any time by using
the buttons at the front panel.

If an alarm set point is exceed, the alarms are visible at the front panel and the
appropriate relays are switched. In case of malfunction the System LED at the
front panel will change from blinking green to permanent red and the appropriate
relay will switch the contacts.

For the data logging function the unit requires an status input from the separator
and a feedback signal from the valve position limit switch. (See Fig. 1, Pos.6)

Furthermore a 0(4) - 20 mA (equal to 0 - 30 ppm) signal output is available for
driving a recorder or external meter.

2.0

IMPORTANT NOTES

a) This equipment must be installed and operated in strict accordance with the

instructions contained in this manual. Failure to do so will impair the protection
provided.

b) Installation and servicing must be undertaken by a competent and suitable

skilled person.

c) The equipment must be connected to the ground according relevant

requirements.

d) The unit must be isolated from the electrical supply before any maintenance of

the equipment is attempted.

e) All National or local codes of practice or regulations must be observed and,

where applicable, are deemed to take precedence over any directive or
information contained in this manual.

f) In case of freezing conditions the measuring cell should be emptied complete.

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 5 of 24

3.0

PRINCIPLE OF OPERATION

3.1

Measuring Principle

An optical sensor array measure a combination of light scattered and absorbed
by oil droplets in the sample stream. The sensor signals are then processed by a
microprocessor to produce linearised output.

If an alarm (works set point 15 ppm) occurs, the two oil alarm relays are activated
after the adjusted time delay.

The microprocessor continuously monitors the condition of the sensor
components and associated electronics to ensure that calibration accuracy is
maintained over time and extremes of environmental conditions.

3.2

Features

x Robust

construction

x Automatic voltage selection
x Solid suppression capability
x Low

maintenance

x Easy

installation

x Constant

readiness

x Low spare part stock holding
x Watertight

Housing

x Works

adjustment

x Easy settings via menu

3.3

Adjustment

The unit is delivered with a works calibration according the IMO-requirements.
The alarm points are set to 15 ppm.

The "Zero" point is also works calibrated and can be re-adjusted on site by using
the programming mode and clean water. See Section 10.4 “Service-Offset”. A
calibration is not permitted. This has to be done according IMO Regulations by
the manufacturer or persons authorized by the manufacturer.

3.4

Displays and Alarms

In the unit are two independent oil alarm circuits available. Both can be set
separately from 1 to 15 ppm. From the manufacturing both alarms are set to
15 ppm (according IMO). The set points can be changed according to the
requirements on site, for example to 10 ppm or 5 ppm. An alarm point setting
above 15 ppm is not possible. The adjustment can be done in the programming
mode as described in Section 10.4.

In this mode also the individual adjustment of the time delays for the alarms and
the possible changing between 0 - 20 mA or 4 - 20 mA output can be done.

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 6 of 24

Both alarm circuits are also related to an alarm LED on the front panel.

In case of malfunction the “System” LED will indicate any type of internal fault of
the unit. This LED is flashing green in normal conditions and is red in alarm
conditions. Also this alarm is related to an relay output.

Additional to the alarm LED's each alarm circuit is equipped with a relay with
potential free alarm contacts. These contacts can be used for external processing
of the signal or for control of further functions.

If a malfunction or failure of the power supply occurs, all 3 relays will switch to
alarm condition.

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 7 of 24

4.0

SPECIFICATION OMD-2005

Range:

0 – 30 ppm, Trend up to 50 ppm

Accuracy

According IMO MEPC. 107(49)

Linearity

Up to 30 ppm better than ± 2 %

Display

Green Graphic Display

Power Supply:

24 V – 240 V AC or DC
Automatic Voltage Selection

Consumption:

< 15 VA

Alarm Points 1 + 2:

Adjustable between 1 - 15 ppm
(Works adjustment 15 ppm)

Alarm 1 Operating Delay:
(for annunciation purpose)

Adjustable between 1 – 540 sec.
(Works adjustment 2 sec)

Alarm 2 Operating Delay:
(for control purposes)

Adjustable between 1 – 10 sec.
(Works adjustment 10 sec)

System Fault Alarm:

Red LED

Alarm Contact Rating:

Potential free 1 pole change over
contacts, 3 A / 240 V

Alarm Indication:

Red LED's

Output Signal:

0 – 20 mA or 4 – 20 mA for 0-30 ppm
reversible, ext. Load < 150

Sample Water Pressure:

0,1 – 10 bar

Sample Flow:

Approx. 0,1 - 4 l/min depend. to pressure

Ambient Temperature:

+ 1 to + 55° C

Sample Water Temperature:

+ 1 to + 65° C

Roll:

Up to 45°

Size (over all):

360 mm W x 240 mm H x 100 mm D

Degree of Protection:

IP 65

Weight:

7,3 kg

Pipe Connections:

R ¼" Female

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 8 of 24

5.0

CONSTRUCTION

There are 3 main parts which contained in an OMD-2005:

The computer unit is mounted into an epoxy powder painted steel housing
to protect the electronics of the display PCB with the data logger and the
main board PCB with the terminals for external connections.

The measuring cell is built out of an anodized all-aluminium body with inlet
and outlet block in stainless steel. This rugged cell contains the optical
electronic and correspond with the computer unit via a plugged data cable.

The valve assembly contains a special handle to sense the position of the
valve. This assembly is connected to the measuring cell by an easy to
handle fitting to enable the exchange of the cell for frequently adjustment
according the IMO requirements.

All components are mounted to a stainless steel mounting plate for easy wall or
bulkhead installation. It is also possible to split the computer unit from the
measuring cell if the available space is not sufficient. For this version divided
mounting plates are available.

OMD-2005

Oil Monitoring Device

Alarm 1

Alarm 2

System

DECKMA HAMBURG

www.deckma.com

O U T 1 / 4 "

S A M P L E 1 / 4 "

C L E A N W A T E R 1 / 4 "

Computer Unit

Handle

3/2 Way Valve

Head Screw

Limit Switch

Mounting Plate

Fitting

Spacer

Desiccator

Measuring Cell

Valve Plate

Communication Cable

Fig. 1

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 9 of 24

6.0

INSTALLATION

(Refer to Fig. 2 and Fig. 3)

See Section 2 for important notes concerning installation.

The OMD-2005 Monitor should be located as close as possible to the oily water
separator to minimize response delays. According MEPC.107(49) the layout of
the installation should be arranged so that the overall response time (including
the response time of the 15 ppm Bilge Alarm) between an effluent discharge from
the 15 ppm Bilge Separator exceeding 15 ppm, and the operation of the
Automatic Stopping Device preventing overboard discharge, should be as short
as possible and in any case not more than 20 s.

Mount the OMD-2005 Monitor by means of 6 x M8 screws on to a rigid vertical
surface and preferably with the display panel of the monitor at eye level. For
service and maintenance sufficient space to all sides should be available.

Care must be taken at mounting of the pipes connections to avoid any torsion of
the housing and damage of the instrument.

OMD-2005

Oil Monitoring Device

Alarm 1

Alarm 2

System

DECKMA HAMBURG

www.deckma.com

O U T 1 / 4 "

S A M P L E 1 / 4 "

C L E A N W A T E R 1 / 4 "

Fig. 2

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 10 of 24

7.0

PIPING

(Refer to Fig. 3)

Connect the OMD-2005 Monitor to the sample point of the oily-water separator
outlet and to a source of oil free water employing 10 mm OD copper or stainless
steel pipe. The sample point should be located on a vertical section of the
separator outflow piping to minimize the effects of any entrained air. The tapping
point should be at a level above the outlet of the monitor to ensure the sample
cell is flooded at all times.

If connection to a vertical section of the separator outlet piping is impractical, the
tapping may be made into the side of the horizontal pipe. Avoid top or bottom
entry.

For separator discharge pipes up to 75 mm OD a standard "T"-type junction of
the welded or screwed type is satisfactory for the tapping point. For the separator
discharge pipes of 80 mm OD and above a sample probe should be employed
which protrudes into the discharge piping by approx. 25 % of the ID of the pipe.

Separator

Outlet Separator

Clean Water

Supply (Option)

Outlet

10 X 1mm
Copper Tube

Vacuum breaker

Overboard discharge

Pressure relief valve

(if required)

To Bilge

Inlet & Outlet connections R1/4" Female

Fig. 3

To Bilge

OMD-2005

Oil Monitoring Device

Alarm 1

Alarm 2

System

DECKMA HAMBURG

www.deckma.com

To Bilge

Recirculating

Facilities

Automatic

Stopping Device

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 11 of 24

8.0

WIRING

(Refer to Fig. 4 + 5)

See Section 2 for important notes concerning wiring.

This unit must be connected to the mains supply via a suitable rated and
approved fused isolator unless such fusing / isolation is provided by associated
equipment. When fitted, the isolator should be close, readily accessible and
marked as to function.

Electrical connections are made through the metric cable gland openings
prepared underneath the instrument.

Fig. 4

Precise wiring details will vary dependent upon the control system to be
employed but the most frequently used systems employ alarm relay 1 for alarm
only and alarm relay 2 for control purposes.

Electrical connections are made to the terminal blocks inside the computer
housing. Wires are connected to the terminals by pushing a suitable screwdriver
into the clamp holes to release the internal spring loaded clamps. After the wire is
inserted to the terminal and the screwdriver is removed, the wire is fixed.

If the instrument is operated at high voltages, additional care has to be taken to
provide reliable ground connections. Ground (PE) can be connected direct to the
terminal or, if this is not sufficient according local rules, to the computer housing
left side. In this case the plug needs to be replaced by a M6 screw with nut and
related washers.

The instrument provides a pilot voltage output at terminals 4&5. This is internally
connected to the power supply input (Terminals 1&2), but is fused by Fuse F1 (2
A). The pilot voltage can be used to supply additional external circuitry, e.g. alarm
lamps or electrical valves.

Please note: any device connected to the pilot voltage output must be rated for
the voltage the instrument is supplied with. Do not use the pilot voltage for driving
motors, heaters or other high load devices. The pilot voltage is intended for alarm
purposes only.

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 12 of 24

Signal Output

0(4)-20 mA

To Alarmsystem

3/2 Way Valve

Automatic Stopping Device

Power Supply

Air Supply

Solenoid Valve

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Measuring

Cell

Logger /

Display

Res.

PILOT V

24-240V IN

FLOW

STATUS

RES

OUTPUT

CLEAN

PILOT OUT

RES

COM

ALARM 2

COM

ALARM 1

SYSTEM FAULT

Contacts shown
in Alarm condition
(de-energised)

Status
Separator

Limit
Switch

To Alarmsystem

(optional)

1-2 Power Supply
4-5 Pilot Voltage Output (Same as Power Supply)
7-8 Spare Voltage Output (Same as Power Supply)
10-12 Potential free Output Alarm 1 (Change over contact)
13-15 Potential free Output Alarm 2 (Change over contact)
16-18 Potential free Output System Fault (Change over contact)
19-20 Input Flow Direction Switch (Deckma Delivery)
22-23 Input Status Switch from Separator (Close when running)
25-26 Input Spare Switch
28-29 Signal Output 0(4) to 20 mA
31-32 Optional Output for Autoclean Valve

EXAMPLE
Connections may vary
with different separator
control boxes

Fig. 5

Close front door complete after electrical installation. Water inside the instrument

may result in corrosion and malfunction.

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 13 of 24

8.1

Typical Control System

The installation on site has to make sure that in case of any loss of power supply
and/or loss of air supply for the automatic stopping device the overboard
discharge valve close the overboard line and open the re-circulating line.

The system showed in the example, employs alarm relay 2 to control a
pneumatic solenoid valve which energises or de-energises a pneumatically
operated 3 - way valve as depicted in Fig. 5.

The separation process will continue until such time as the pollution level falls
below the alarm set point at which time the discharge will be directed overboard.

A pump stop system is according MEPC.107 (49) not allowed.

9.0

POWER SUPPLY

See Section 2 for important notes.

The unit is designed for a power supply of 24 V to 240 V AC or DC. It has an
automatic power selection.

10.0 COMMISSIONING

See Section 2 for important notes.

On completion of the installation, wiring and piping carry out the following checks:

10.1

Electrical

a) Check that the power supply is connected to the terminals 1 + 2 of the

terminal block.

b) Check the wiring of the automatic stopping device and to the alarm system is

according the IMO Requirements.

c) Check that the grounding has been made according to the relevant

regulations.

10.2

Piping

a) Check all piping connections for leaks and rectify as appropriate.

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 14 of 24

10.3

Functional Tests

a) Run oil free water through the instrument to purge the system.

b) Adjust the flow rate through the unit by using the small screws in the cell cap

(Fig. 1, Pos. 2). Taking out a screw will increase the flow rate.

: The flow rate should be checked on both, the clean water supply and the

separator sample supply. If the clean water supply is obtained from a high
pressure source, the flow rate will be higher than from the sample point.

The flow rate is not influencing the accuracy of the instrument. The adjustment
is only important for the time delay between the sample point and the monitor.

c) Switch on the instrument and make sure, that the Power LED is illuminated

and the display is showing the
initializing display for about 15
sec. After that time it will
change to the standard display,
showing the actual
measurement.

d) During oil free water is running through the monitor check the Zero adjustment

according Section 11. The display should be "0" to “2” and the status will show
“FW”. If the display varies by greater amounts, it may be that air entrainment is
present. If this is the case, the cause must be located and rectified.

f) If the Zero need to be adjusted, this can be done in the programming mode as

described in section 10.4. (Service – Offset)

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 15 of 24

10.4

Programming Mode

In the programming mode the alarm set points, the time delays, the signal output
and the zero can be modified. It is also possible to recall the factory default

values at any time. The clock is
factory set for GMT, Greenwich Mean
T

ime, and cannot be changed.

There are 8 push buttons to control
the functions of the display. In general
are the upper buttons for the data
logger and the lower buttons for
changing the display to the different
pages of the menu.

Pressing the OK button will give
more detailed information about
the status

After start the display will show
the initial display followed by
the actual measured oil content.
This display also be shown, if
no input at the different menu’s
has been done for a designated
time

To get into the menu press the
tool button. Select the required
point by using the „+“ or „-„
button. Press the „OK“ button.

At the service menu the alarms,
time delays, the Offset and the
output signal can be modified
within the limitations. Select the
required point by using the „+“
or „-„ button. Press the „OK“
button.

To change the value, press
the “+” or “-“ button. Confirm
with “OK”.

"-"

tto

" B

tto

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 16 of 24

Select the required point by
using the „+“ or „-„ button.
Press the „OK“ button.

To change the value, press
the “+” or “-“ button. Confirm
with “OK”.

Select the required point by
using the „+“ or „-„ button.
Press the „OK“ button.

To change the value, press
the “+” or “-“ button. Confirm
with “OK”.

To get into the menu press the
tool button. Select the required
point by using the „+“ or „-„
button. Press the „OK“ button.

The display will show the actual
status of the data logger. To get
back to the standard display
press the tool button or the OK
button.

Function of the scrolling buttons
for both operation time history
displays:

15 sec Forward

> and +

2 min Forward

Fast Forward

>> and +

Very Fast Forward

15 sec Backward

< and +

2 min Backward

Fast Backward

<< and +

Very Fast Backward

Press the “Enter” button to get
into the history. Select the
required date and time by using
the buttons.
The dotted vertical line shows
the actual position.

Press the “Enter” button to
show details

The detailed information of
the selected date and time
will be displayed. To get
back to the history graph,
press the “Enter” Button
again. To get back to the
start display, press the “OK”
button.

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 17 of 24

To get into the menu press the
tool button. Select the required
point by using the „+“ or „-„
button. Press the „OK“ button.

The temperature of the
measuring cell and the sample
water will be shown

To get into the menu press the
tool button. Select the required
point by using the „+“ or „-„
button. Press the „OK“ button.

The details of the measuring
cell will be shown.

To get into the menu press the
tool button. Select the required
point by using the „+“ or „-„
button. Press the „OK“ button.

Information about the software
version and the web address
will be shown.

NB: All changed values have to be confirmed by pressing the " OK " button.
Otherwise the existing values are valid.

11.0 OPERATING INSTRUCTIONS

a) Switch on the power supply.

b) Allow a period of time for water entering the sample tube.

c) Flow oil free water through the system for a few minutes and check that the

display show 0 to 2 ppm. If not, clean proper before adjusting the unit
according section 10.4 “Service - Offset”.

d) Switch the instrument sample supply from the clean water supply to the

separator sampling point connection.

e) The instrument is now ready for use.

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 18 of 24

11.1

Operator Notes

a) When oily water flows through the instrument the display will show the actual

value of oil content.

b) If the oil concentration exceeds the adjusted threshold (works adjustment

15 ppm), the alarm indicator 1 will be illuminated in intervals during the
selected time delay before it change to steady light and the associated alarm
relay will operate. Accordingly also the alarm indicator 2 will be illuminated
and its associated alarm relay will take the appropriate shut down action.

12.0 OPERATOR MAINTENANCE

See Section 2 for important notes.

AT WEEKLY INTERVALS:

a) Flush the cell with oil free water.

b) Isolate the instrument from both, sample and oil free water supply.

c) Unscrew and remove the cell cap.

d) Insert a suitable Cell Cleaning brush (Art. No. 30102) into the cell and clean it

with upwards and downwards motion through the entire length of the cell
several times.

e) Remove the Cell Cleaning brush and replace the cell cap.

f) Reconnect the oil free water supply and allow this to flow through the

instrument for a few minutes.

g) Observe that the display is showing "0" to “2”. If not, clean again.

h) Examine the color of the desiccator (Fig. 1, Pos. 11). Blue color is indicating

an active moisture absorber. If the color is light blue or white, the desiccator
should be replaced.

The desiccator assures a humidity below 40% inside the measuring cell to
avoid wrong measurement resulting due to condensation at the cell glass tube
and damage of the electronics around the glass tube. The replacement is easy
done without opening the instrument. Just unscrew the old desiccator out of
the front panel and replace it by a new one. The protection cap of the spare
unit can be also used as a tool.

j) Reconnect the instrument to the separator sampling point.

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 19 of 24

12.1

Manual Cell Clean Unit

Optional item if fitted

This unit facilitates cleaning of the cell without the need of removing the cell cap.
Regular use of this device should prevent malfunction of the monitor due simply
to fouling of the sample tube and all the inconvenience which this can cause.

Operating Instructions

a) Ensure that the monitor is switched off and that there is a clean water supply

through the cell.

b) Activate the manual cell clean unit by pressing the handle several times.

c) Switch the monitor back on and check the reading is between 0 to 2 ppm.

d) Repeat a) to c) at least once a week or as necessary.

NB:

The Manual Cell Clean Unit may also be used during normal operation with

sample water, but in this case an alarm occurs because the wiper is passing the
light source.

Spares: Wiper Seal, Part. No. 30605

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 20 of 24

13.0 FAULT FINDING

See Section 2 for important notes.

The OMD-2005 will indicate several malfunctions in the status line of the display.
Pressing the “OK” button will lead into an information window, similar to the items
listed in the table below.

Status

Reading

System-Alarm-

circuit

Alarm-

circuit 1,2

Reason

Servicing

LED

Alarm

0..49

Green /
Blinking

Normal
operation

Normal operation

Green /
Blinking

Alarm

Sample reading is out
of range:

Oil content too high,
dirty sample tube

Wait until oil content is
within the range,
clean sample tube

FW !

0..49 / EE Green /

Blinking

Alarm

Freshwater is enabled

Sample?

Red /
Steady

Yes

Alarm

Meter is not able to
measure the sample:
no water in, oil content
much too high, no light
transmission possible

Check sample, clean
sample tube

Com?

Red /
Steady

Yes

Alarm

No communication
between computer unit
and measuring cell

Check connection
between computer
unit and measuring
cell

Datalogging is not
possible:

no DECKMA card in

Insert the active
memory card

Datalogging is not
possible:

a read only card is in

Insert the active
memory card

Datalog?

0..49 / EE Red /

Steady

Yes

Alarm

Datalogging is not
possible:

a new DECKMA card is
in

Activate card or insert
the active memory
card

Int.Err

Red /
Steady

Yes

Alarm

Internal error

Restart the system

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 21 of 24

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Measuring

Cell

Logger /

Display

PILOT VOLT.

POWER

24-240V IN

FLOW

STATUS

RES

OUTPUT

CLEAN

PILOT OUT

RES

COM

ALARM 2

COM

ALARM 1

SYSTEM FAULT

Protection Cover
Display PCB

Terminals

Main PCB with Holder

Computerhousing

Display PCB

Memory
Card

Status LED's:
D7

Power ON

D11

Microprocessor (blinking)

D12

Measuring Cell (blinking)

D13

Display (blinking)

D14

Spare

D19

Alarm 1 OFF

D20

Alarm 2 OFF

D21

System Fault OFF

D22

Spare

D15

Status Separator

D16

Status Water Supply

D17

Spare

D18

Status Datalogger

D23

Alarm 1 ON

D24

Alarm 2 ON

D25

System Fault ON

D26

Spare

Fig. 6

13.1

Memory Card

(refer to Fig. 6)

The Memory Card is located inside the door of the computer housing. It is
suitable for the life of the instrument, as it is calculated to the according MEPC
107(49) required storage time of at least 18 month. When the card is full, the
oldest entry will be overwritten, so that a replacement is not necessary. Under
normal use the card should not be taken out, as this is linked with the specific
system. The card can be read in other OMD-2005 units, but writing is only
possible in the related system.

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 22 of 24

14.0 CALIBRATION

15 ppm Bilge Alarms built according MEPC.107(49) have to be protected against
access beyond the checks of instrument drift, repeatability of the instrument
reading and zero adjustment. For this reason the instrument is electronically
sealed, so that only the manufacturer or his authorized persons, equipped with
the related tools, are able to get access for changing the calibration.

To provide a simple procedure for check the instrument aboard ship, the OMD-
2005 is constructed in that way, that the zero check also confirms the instrument
drift within the specifications.

14.1

Calibration and repeatability check

a) Switch off the power supply and stop any water flow.

e) Clean the sample tube accurate by using a suitable cell cleaning brush as

described under Section 12.0. Make sure, that the offset is correct at ± 0.

f) Run clean water through the instrument.

g) If it is sure, that non aerated, clean water is in the instrument, the reading

should be 0 ppm ± 2 ppm.

a) Continue as described under Section 11.0.

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 23 of 24

15.0 SPARE PARTS

When ordering spares, it is important to supply details of the type of monitor, part
number of each spare required, its description and any relevant serial number.

DESCRIPTION

ART-NUMBER

Desiccator

65550

Cell Cleaning Brush

30102

O-Ring Set

75775

Fuse, T 2 A

40107

Fuse, T 1 A

Measuring Cell with Calibration Certificate

75500/17500

15.1

Recommended On Board Spares

2 off Desiccator

65550

1 off Cell Cleaning Brush

30102

1 off O-Ring Set

75775

2 off Fuse T 2 A

40107

Optional item

1 off Manual Cell Clean Unit

DECKMA HAMBURG GmbH

Issue: 12.11.04

Instruction Manual OMD-2005

Page 24 of 24

16.0 REMARKS

All the modifications and deviations from the standard form, which have to be
carried out in the supply, should be attached at this paragraph.

Commissioned on: .............................

by: ..........................................

Date

Firm's Name

Remarks:

JOWA 3SEP OWS

OILY WATER SEPARATOR

Standard

K:\1-NYA K\1-JOWA PRODUKTER\3SEP\Manual

37/42

12.0 1.0m3/h and 2.5m3/h Pump Operating Manual

MONO

PUMP

CGH

JOWA 3SEP OWS

OILY WATER SEPARATOR

Standard

K:\1-NYA K\1-JOWA PRODUKTER\3SEP\Manual

38/42

13.0 5.0m3/h Pump Operating Manual

Mono

Installation, Operation and

Maintenance Instructions

Monobloc B Range

Sizes: B012, B014, B021, B022, B024

B031, B03K, B032, B0X1, B0X2

OMMP/010/01/R21

English

Spares and Service Contact Details

Spares & Service
Issued - January 2005

Mono UK

Spares

+44 (0)161 214 2380 (direct line 8.15 am – 5.00 pm)

E-mail

spares@mono-pumps.com

Service

+44 (0)161 214 2390 (direct line 8.15 am – 5.00 pm)

E-mail

customerservices@mono-pumps.com

Service

+44 (0)161 339 9000 (24 hrs)

Mono Australia

Telephone

Facsimile

Melbourne

(03) 9580 5211

(03) 9580 9036

Sydney

(02) 9521 5611

(02) 9542 3649

Brisbane

(07) 3350 4582

(07) 3350 3750

Adelaide

(08) 8447 8333

(08) 8447 8373

Perth

(08) 9479 0444

(08) 9479 0400

Darwin

(08) 8984 3099

(08) 8947 0540

Tasmania

(03) 6249 8704

(03) 6249 8756

E-mail

ozsales@mono-pumps.com

Mono New Zealand

Spares & Service

+64 (0)9 829 0333

E-mail

info@mono-pumps.co.nz

Monoflo USA

Spares & Service

+1 713 466 7999

E-mail

inquire@monoflo.com

Mono China

Telephone

Facsimile

Beijing

+86 (0) 10 6461 1115

+86 (0) 10 8486 8481

Shanghai

+86 (0) 21 5915 7168

+86 (0) 21 5915 6863

E-mail

info@mono-pumps.com

ATEX Warning Statements

ATEX - Page 1 of 2
Issued - February 2004
Reference - OMMP/028/01/R1

PUMPS AND PUMP UNITS

Where a pump or pump unit is to be installed in a

potentially explosive atmosphere ensure that this has

been specified at the time of purchase and that the

equipment has been supplied accordingly and

displays an ATEX nameplate or is supplied with a

certificate of conformity. If there is any doubt as to the

suitability of the equipment please contact Mono

Pumps Limited before commencing with installation

and commissioning.

Process liquids or fluids should be kept within

specified temperature limits otherwise the surface of

pump or system components may become an ignition

source due to temperature rises. Where the process

liquid temperature is less that 90ºC the maximum

surface temperature will not exceed 90ºC provided

the pump is installed, operated and maintained in

accordance with this manual. Where the process fluid

temperature exceeds 90ºC the maximum surface

temperature will be equal to the maximum process

fluid temperature.

Cavities that could allow the accumulation of

explosive gases, such as under guards, should where

possible, be designed out of the system. Where this is

not possible they should be fully purged before any

work is carried out on the pump or system.

Electrical installation and maintenance work should

only be carried out by suitably qualified and

competent persons and must be in accordance with

relevant electrical regulations.

All electrical equipment, including control and safety

devices, should be suitably rated for the environment

in to which they are installed.

Where there may be a risk of an accumulation of

explosive gases or dust non-sparking tools should be

used for installation and maintenance.

In addition to causing permanent damage to the

stator, dry running of the pump could generate a rapid

rise in the temperature of the stator tube or barrel,

which could become an ignition source. It is therefore

essential that a dry run protection device be fitted.

This must shut the pump down immediately should a

dry run situation occur. Details of suitable devices are

available from Mono Pumps Limited.

To minimise the risk of sparking or temperature rises

due to mechanical or electrical overload the following

control and safety devices should be fitted in addition

to a dry run protection system. A pressure relief

system whereby the pump can not generate

pressures in excess of the maximum rated pressure

or an over pressure device which should shut the

pump down when the maximum discharge pressure is

exceeded. A control system that will shut the pump

down if the motor current or temperature exceed

specified limits. An isolator switch that will disconnect

all electrical supply to the motor and ancillary

electrical equipment and be capable of being locked

in the off position. All control and safety devices

should be fitted, operated and maintained in

accordance with the manufacturer’s instructions. All

valves on the system should be open when the pump

is started otherwise serious mechanical overload and

failure may result.

It is important that the pump rotates in the direction

indicated on the nameplate. This must be checked on

installation and commissioning and after any

maintenance has been carried out. Failure to observe

this may lead to dry running or mechanical or

electrical overload.

ATEX Warning Statements

ATEX - Page 2 of 2
Issued - February 2004
Reference - OMMP/028/01/R1

When fitting drives, couplings, belts, pulleys and

guards to a pump or pump unit it is essential that

these are correctly fitted, aligned and adjusted in

accordance with the manufacturer’s instructions.

Failure to do so may result in sparking due to

unintended mechanical contact or temperature rises

due to mechanical or electrical overload or slipping of

drive belts. Regular inspection of these parts must be

carried out to ensure they are in good condition and

replacement of any suspect part must be carried out

immediately.

Mechanical seals should be suitably rated for the

environment. The seal and any associated

equipment, such as a flushing system, must be

installed, operated and maintained in accordance with

the manufacturer’s instructions.

Where a packed gland seal is fitted this must be

correctly fitted and adjusted. This type of seal relies

on the process liquid to cool the shaft and packing

rings so a constant drip of liquid from the gland

section is required. Where this is undesirable an

alternative seal type should be fitted.

Failure to operate or maintain the pump and ancillary

equipment in line with the manufacturer’s instructions

may lead to premature and potentially dangerous

failure of components. Regular inspection, and where

necessary replacement, of bearings and lubrication is

essential.

The pump and its components have been designed to

ensure safe operation within the guidelines covered

by legislation. Accordingly Mono Pumps Limited have

declared the machine safe to use for the duty

specified as defined by the Declaration of

Incorporation or Conformity that is issued with this

instruction manual.

The use of replacement parts that are not

manufactured by or approved by Mono Pumps Limited

may affect the safe operation of the pump and it may

therefore become a safety hazard to both operators

and other equipment. In these circumstances the

Declaration provided will become invalid. The

guarantee referenced on the Terms and Conditions of

Sale will also be invalidated.

Index

Index
Issued - November 2004

SECTION 1

INSTALLATION

START-UP PROCEDURE

ASSEMBLY AND DISMANTLING ADVICE

SECTION 2

FAULT FINDING

SECTION 3

DRAWING REFERENCE NUMBERS

PUMP CODING SHEET

SECTION 4

DISMANTLING AND ASSEMBLY DIAGRAMS

EXPLODED VIEWS

SECTION 5

TORQUE TIGHTENING FIGURES

SECTION 6

MONO PRODUCTS

EC Declaration

as defined by Machinery Directive 98/37/EC.

EC Declaration of Incorporation

This declaration is only valid when the machinery has
been supplied without drive unit.

In this case, the machinery meets the requirements of the
said directive and is intended for incorporation into other
machinery or for assembly with other machinery in order
to constitute relevant machinery as defined by the said
directive including any amendments, which are valid at the
time of supply.

IMPORTANT

This machinery must not be put into service until the
relevant machinery into which it is to be incorporated has
been declared in conformity to the said directive.

This declaration is only valid when the machinery has
been installed, operated and maintained in accordance
with these instructions and safety guidelines contained
within as well as instructions supplied for equipment
assembled with or intended for use with this equipment.

The following harmonised standards are applicable:

BS EN 809

BS EN 12100 Parts 1 & 2

EC Declaration of Conformity

This declaration is only valid when the machinery has been
supplied with drive unit.

In this case the machinery meets the requirements of the
said directive including any amendments which are valid at
the time of supply.

IMPORTANT

This declaration is only valid when the machinery has been
installed, operated and maintained in accordance with these
instructions and safety guidelines contained within as well
as instructions supplied for equipment assembled with or
intended for use with this equipment.

Mr G.D. Thomas, Chief Engineer

Installation, Operation & Maintenance Instructions

Section 1, Page 1
Issued - December 2002

INSTALLATION

1.1

INSTALLATION AND SAFETY
RECOMMENDATIONS

In common with other items of process plant a pump
must be installed correctly to ensure satisfactory and
safe operation. The pump must also be maintained
to a suitable standard. Following these
recommendations will ensure that the safety of
personnel and satisfactory operation of the pump is
achieved.

1.2.1.

GENERAL

When handling harmful or objectionable materials,
adequate ventilation must be provided in order to
disperse dangerous concentrations of vapours. It is
recommended that wherever possible, Mono pumps
should be installed with provision for adequate
lighting, thus ensuring that effective maintenance
can be carried out in satisfactory conditions. With
certain product materials, a hosing down facility with
adequate draining will simplify maintenance and
prolong the life of pump components.

1.2.2.

SYSTEM DESIGN & INSTALLATION

At the system design stage, consideration must be
given to provision of filler plugs, and the installation
of non-return and/or isolating valves. Pumps cannot
be reliably used as non-return valves. Pumps in
parallel and those with high static discharge head
must be fitted with non-return valves.

The pumps must also be protected by suitable
devices against over pressure and dry running.

HORIZONTAL MOUNTING

All ranges excluding P Range Mono pumps are
normally installed in a horizontal position with
baseplates mounted on a flat surface, grouted in
and bolted, thus ensuring firm fixing and a reduction
in noise and vibration.

The unit should be checked after bolting down to
ensure that the alignment of the pump to its prime
mover is correct.

ii.

VERTICAL MOUNTING

P Range Pumps Only

The P range pumps are intended for vertical
installation. Care must be taken when lifting the
pump into the vertical position.

Normally ‘P’ range pumps will be designed with a
sole plate that will be bolted to the customers
framework.

If the pump is to be mounted in any way other than
described above, confirmation of the installation
must be agreed with Mono Pumps Limited. All the
pipework should be independently supported.

1.3.1 HANDLING

During installation and maintenance, attention must
be paid to the safe handling of all items. Where a
pump or its components weigh in excess of 20 kg
(45lb) it is recommended that suitable lifting tackle
should be used to ensure that personal injury or
damage to components does not occur.

For safe handling of both bareshaft pumps and
pump units (pump/ gearbox/motor etc.) slings should
be used. The position of the slings will depend upon
the specific pump/unit construction and should be
carried out by personnel with the relevant
experience to ensure that the pump is not damaged
and injury to personnel does not occur.

If eyebolts do exist then these should only be used
for lifting the individual components for which they
are supplied.

1.3.2

STORAGE AND INFREQUENT OPERATION

The situation where a pump is used infrequently is
also covered by the instructions in this section.

SHORT TERM STORAGE

Where a pump has to be stored for 6 months or
less then the following steps are advised:-

Store pump inside wherever possible or if this is not
feasible then provide protective covering. Do not
allow moisture to collect around the pump.

Remove the drain plug, if fitted. Any inspection
plates fitted should also be removed to ensure that
the suction housing can drain and dry completely.

Loosen the packed gland and inject sufficient grease
into the stuffing box. Tighten the gland nut hand
tight. If a water flush system is to be used do not
grease, a small amount of light oil is recommended
for these.

See Manufacturers Instructions for
motor/gearbox/drive instructions for storage
procedures.

Installation, Operation & Maintenance Instructions

Section 1, Page 2
Issued - December 2002

LONG TERM STORAGE

If the pump is to be kept in storage for more than
six months then in addition to the above the
following procedures should be carried out
regularly (every 2 - 3 weeks if possible):

If practicable rotate the pump at least three quarters
of one revolution to avoid the rotor setting in the
stator.

Note, however, that the pump is not to be rotated for
more than two revolutions each time because
damage could be caused to the rotor/ stator
elements.

IMMEDIATELY PRIOR TO INSTALLATION AND
STARTING

Before installing the pump please ensure that all
plugs and inspection plates are replaced and
that excess grease/oil is removed from the
stuffing box.

1.4 ELECTRICAL

Electrical connection should only be made using
equipment suitable for both rating and environment.
Where any doubts exist regarding the suitability of
equipment, Mono Pumps Limited, should be
consulted before proceeding. Normally the Mono
pump should be installed with starting equipment
arranged to give direct on line starting.

Earthing points will be provided on electric drives (if
supplied) and it is essential that these are correctly
connected. When the motor is being wired and
checked for rotation, the start/stop sequence must
be instantaneous to prevent dry running (see 2) or
pressurising upstream equipment. (Check direction
arrow on pump nameplate). The electrical
installation should include appropriate isolating
equipment to ensure that the pump unit is safe to
work on.

1.5

PRESSURE RELIEF VALVES AND NON-RETURN
VALVES

It is recommended that a suitable safety device is
installed on the discharge side of the pump to
prevent over-pressurisation of the system.

It is also recommended that a non-return valve is
installed on the discharge side of the pump to
prevent reverse flow through the system.

When both are installed it is advised that the relief
valve is positioned closer to the pump than the non-
return valve.

IMPORTANT

The pump must never run against a closed inlet
or outlet valve, as this could result in
mechanical failure.

1.6

GENERAL SAFETY

GREAT CARE MUST BE TAKEN TO PROTECT
ALL ELECTRICAL EQUIPMENT FROM
SPLASHING WHEN HOSING DOWN. WHERE
MONO PUMPS LIMITED HAVE SUPPLIED A
BARESHAFT PUMP THE ONUS IS ON THE USER
TO FIT ADEQUATE GUARDS IN COMPLIANCE
WITH THE REQUIREMENTS OF THE RELEVANT
REGULATIONS.

All nuts and bolts, securing flanges and base
mounting fixtures must be checked for tightness
before operation. To eliminate vibration, the pump
must be correctly aligned with the drive unit, and all
guards must be securely fixed in position. When
commissioning the plant, all joints in the system
must be checked thoroughly for leakage.

If, when starting, the pump does not appear to
operate correctly (see 2), the plant must be shut
down immediately and the cause of the malfunction
established before operations are recommenced. It
is recommended that depending upon plant system
operation, either a combined vacuum and pressure
gauge, or a vacuum gauge only be fitted to the
pump inlet port, and a pressure gauge fitted to the
outlet port, these will then continuously monitor the
pump operating conditions.

1.7

DUTY CONDITIONS

Pumps should only be installed on duties for which
Mono Pumps Limited have specified the materials of
construction, flow rates, pressure, temperature,

speed etc. Where dangerous materials are to be

pumped, consideration must be given to the safe
discharge from relief valves, gland drains etc.

IF THE DUTY SHOULD BE CHANGED, MONO
PUMPS LIMITED SHOULD BE CONTACTED AND
THEIR RECOMMENDATIONS SOUGHT IN THE
INTEREST OF APPLICATION, SAFETY OF
PLANT, EFFICIENCY AND PUMP LIFE.

Installation, Operation & Maintenance Instructions

Section 1, Page 3
Issued - December 2002

START-UP PROCEDURE

Pumps must be filled with liquid before starting. The
initial filling is not for priming purposes, but to
provide the necessary lubrication of the stator until
the pump primes itself. When the pump is stopped,
sufficient liquid will normally be trapped in the
rotor/stator assembly to provide lubrication upon re-
starting.

If, however, the pump has been left standing for an
appreciable time, moved to a new location, or has
been dismantled and re-assembled, it must be
refilled with liquid and given a few turns before
starting. The pump is normally somewhat stiff to
turn by hand owing to the close rotor/stator fit.
However, this stiffness disappears when the pump is
running normally against pressure.

2.1

DRY RUNNING

NEVER RUN THE PUMP IN A DRY CONDITION
EVEN FOR A FEW REVOLUTIONS OR THE
STATOR WILL BE DAMAGED IMMEDIATELY.
CONTINUAL DRY RUNNING COULD PRODUCE
SOME HARMFUL OR DAMAGING EFFECTS.

2.2

PUMP ROTATION DETAILS

PUMP RANGE

BI-DIRECTIONAL

COMMENT

Yes

†

Monobloc B

Yes

†

Merlin Industrial

Yes

†

S, SL

Yes

†

Yes

†

Merlin Widethroat

MM ML

CB/SB

Placer

Grout Injection

No *

CP0011

CP0025,CP0800,CP1600

Clockwise when viewed from drive end.

Anti-clockwise when viewed from drive end.

†

Anti-clockwise gives inlet at drive end.

DIRECTIONS OF ROTATION

BEFORE THE DIRECTION OF ROTATION IS
CHANGED, MONO PUMPS LIMITED MUST BE
CONSULTED SO THAT THE SUITABILITY OF
THE PUMP CAN BE CONFIRMED WHEN
OPERATING ON THE NEW DUTY.

2.3.1.

GLAND PACKING

Where a pump is supplied fitted with gland packing
(manufactured from a non-asbestos material), the
gland will require adjustment during the initial
running in period. Newly packed glands must be
allowed to ‘run-in’ with only finger tight compression
on the gland follower nuts. This should continue for
about 3 days. The gland follower should be
gradually tightened over the next week to achieve a
leakage rate as shown in the table below. Gland
followers should be adjusted at regular intervals to
maintain the recommended leakage flow rate.
Under normal working conditions a slight drip from
the gland under pressure assists in cooling and
lubricating the packing. A correctly adjusted
gland will always have small leakage of fluid.

Typical Leakage Rates from Packed Glands

Up to 50mm shaft diameter

2 drops per minute

50 – 75mm shaft diameter

3 drops per minute

75 – 100mm shaft diameter

4 drops per minute

100 – 125mm shaft diameter

5 drops per minute

125 – 160mm shaft diameter

6 drops per minute

A gland drip is, however, undesirable when handling
corrosive, degreasing, or abrasive materials. Under
these conditions the gland must be tightened the
minimum amount whilst the pump is running to
ensure satisfactory sealing when under pressure, or
to stop entry of air when under suction conditions.

The gland leakage of toxic, corrosive or hazardous
liquids can cause problems of compatibility with the
pumps materials of construction.

Provision of a gland drain should be considered,
especially for the leakage of hazardous products.

CARE IS REQUIRED WHEN ADJUSTING THE
GLAND WHILST PUMP IS RUNNING.

2.3.2

MECHANICAL SEALS - ALL PUMPS

When a mechanical seal is fitted to the pump it may
be necessary to provide a barrier fluid to some part
of the seal. This should be provided in line with the
seal manufacturers instructions.

2.4.

GUARDS

In the interests of safety, and in accordance with the
U.K. Health and Safety at Work Act 1974, all guards
must be replaced after necessary adjustments have
been made to the pump.

Installation, Operation & Maintenance Instructions

Section 1, Page 4
Issued - December 2002

2.5

WARNING/CONTROL DEVICE

Prior to operating the pump, if any warning or control
devices are fitted these must be set in accordance
with their specific instructions.

2.6

PUMP OPERATING TEMPERATURE

The range of temperatures the pump surfaces will
develop is dependent upon factors such as product
temperature and ambient temperature of the
installation. There may be instances where the
external pump surface can exceed 50oC.

In these instances, personnel must be made aware
of this and suitable warnings/guarding used.

2.7

NOISE LEVELS

The noise sound pressure level will not exceed
85dB at one metre distance from the pump.

This is based on a typical installation and does not
necessarily include noise from other sources or any
contribution from building reverberation.

For pumps identified below, the noise levels vary
between 85 and 95dB but will not exceed 95dB at
one metre distance from the pump.

Pump Sizes (based on E Range Pumping
Element)

Single Stage

Size 12 and above

Two Stage

Size 9 and above

Four Stage

Size 7 and above

Six Stage

Size 7 and above

Eight Stage

Size 6 and above

2.8

LUBRICATION

Pumps fitted with bearings should be inspected
periodically to see if grease replenishment is
necessary, and if so, grease should be added until
the chambers at the ends of the bearing spacer are
approximately one third full.

Periodic bearing inspection is necessary to maintain
optimum bearing performance. The most expedient
time to inspect is during periods of regular
scheduled equipment downtime - for routine
maintenance or for any other reason.

Under tropical or other arduous conditions, however,
a more frequent examination may be necessary. It
is therefore advisable to establish a correct
maintenance schedule or periodic inspection.

BP LC2 / Mobilgrease XHP 222 or their equivalent
must be used for replenishment.

2.9

PUMP UNITS

Where a pump unit is dismantled and re-assembled,
consideration must be given to ensure that where
appropriate the following steps are covered.

Correct alignment of pump/gearbox

Use of appropriate couplings & bushes

Use of appropriate belts & pulleys correctly
tensioned.

2.10

CLEANING PRIOR TO OPERATION

Non Food Use

During the commissioning of a new pump or
recommissioning of an overhauled pump, it is
advisable to clean the pump prior to the initial
operation of the pump in the process.

ii.

Food Use

When a pump has been supplied for a food
application, it is important to ensure that the pump is
clean prior to initial operation of the pump.

Therefore, it is important that a clean-in-place
treatment is executed on the pump at the following
times:-

When the pump is first commissioned for use.

When any spare components are fitted into the
wetted area of the pump.

A recommended CIP procedure is as follows:

This procedure should not be used on the CP

Pump Range. Please consult our application
engineers for a suitable procedure.

Caustic Wash

LQ94 ex Lever Diversey or equivalent
2% concentration

Acid Wash

P3 Horolith 617 ex Henkel
Ecolab or equivalent 1% concentration

Procedure

1. Caustic wash @ 75°C for 20 mins
2.

Water rinse @ 80°C for 20 mins

Installation, Operation & Maintenance Instructions

Section 1, Page 5
Issued - December 2002

Acid wash @ 50°C for 20 mins
4.

Water rinse @ 80°C for 20 mins

•

CIP flow rates (hence pump speeds) should be
maximised to achieve highest level of cleanability.

A C.I.P. liquid velocity of 1.5 to 2.0 m/s is required
for removal of solids and soiling.

Pumps fitted with CIP by pass ports will permit
higher flow rates without the need to increase pump
speed.

•

The use of ‘neat active’ caustic
and acid chemicals is not
recommended. Proprietary cleaning
agents should be used in line with manufacturers
instructions.

•

All seals and gaskets should be
replaced with new if disturbed
during maintenance.

•

Pump internals should be regularly inspected to
ensure hygienic integrity is maintained, especially
with respect to elastomeric components and seals,
and replaced if necessary.

The four stages constitute one cycle and we
recommend that this cycle is used to clean the pump
before use on food.

Once the pump has been commissioned, the
cleaning process will depend upon the application.
The user must therefore ensure that their cleaning
procedures are suitable for the duty for which the
pump has been purchased.

2.11

WIDETHROAT PUMPS

Specific pumps may have auger feed screws, with
or without a bridge breaker system to feed the
pumping element. If the pump installation requires
that these cannot be enclosed, care must be taken
to ensure personnel cannot gain access whilst the
pump is operating. If this is not possible an
emergency stop device must be fitted nearby.

2.12

EXPLOSIVE PRODUCTS/ HAZARDOUS
ATMOSPHERES

In certain instances the product being pumped may
well be of a hazardous nature.

In these installations consideration must be given to
provide suitable protection and appropriate warnings
to safeguard personnel and plant.

2.13 ACCESS

PORTS

Where access ports are fitted then the following
steps must be followed prior to removal:

Pump must be shut down and the electrical supply
isolated.

Protective clothing should be worn, especially if the
pumped product is obnoxious.

Remove access plate with care utilising where
possible drip trays to collect product leakage.

Access ports are included to assist in removing
blockages and to allow a visual check on the
components within the suction chamber.

It is not to be considered as an additional method in
dismantling the pump.

Re-assembly of the plate should be completed using
new gaskets prior to the pump being switched on.

2.14

ADJUSTABLE STATORS

If adjustable stators are fitted then the following
steps must be followed for adjusting the clamping
devices.

The adjustable stator assembly is designed to give
an even compression around the stator
circumference. It is designed to be used when
pump performance reduces through wear to an
unacceptable level, to restore the required flow rate.

The stator compression is increased using the
following steps:-

Release the six locking screws half a turn.

Tighten the eight clamp screws until adjustment
allowed by releasing the lock screws has been taken
up.

Repeat steps 1 and 2 until the pump performance
has been restored to its former level.

NOTE

It is imperative that when adjusting the stator that
only sufficient pressure is placed on the stator to
enable the capacity of the pump to be reinstated.

Over tightening of the stator could easily result in
damage to the driver by overload and so extreme
care must be taken when carrying out these
adjustments.

Installation, Operation & Maintenance Instructions

Section 1, Page 6
Issued - December 2002

It is therefore advisable to make the adjustment
while the pump is running and power readings can
be monitored.

REMOVAL OF ADJUSTABLE STATOR

The procedure for removal of an adjustable stator is
the same as that of a standard one, except it is
necessary to remove the clamp plates before the
stator can be twisted off the rotor.

This can be done by undoing the clamp screws;
then releasing the clamp plate by using the locking
screws as jacking screws to remove the clamp
plates.

Re-assembly will be done using the reverse
procedure.

2.15

MAINTENANCE OF WEARING COMPONENTS

2.15.1

ROTOR AND STATOR

The wear rate on these components is dependent
on many factors, such as product abrasivity, speed,
pressure etc.

When pump performance has reduced to an
unacceptable level one or possibly both items will
need replacing.

2.15.2

DRIVE SHAFT - PACKED GLAND

The wear rate of the gland area is dependent on
many factors such as product abrasivity and speed.
Regular gland maintenance will maximise the life of
the shaft. Replacement of both the gland packing
and shaft will be necessary when shaft sealing
becomes difficult to achieve.

2.15.3

COUPLING ROD JOINTS

Regular maintenance and lubrication will maximise
life of the joints.

Replacement of one or both joint assemblies and
possibly the coupling rod may be necessary when
wear is apparent.

It is essential to replace all the joint items with
genuine Mono parts to ensure maximum life.

2.15.4

FLEXISHAFT DRIVE PUMPS

With this design there are no wearing items to
replace in the drive train, however, if during routine
inspection the shaft is visibly damaged / distorted
or the protective coating is damaged, then this item
should be replaced to avoid unexpected
breakdowns.

2.16

MECHANICAL SPEED VARIATORS

Refer to the manufacturers instructions.

These machines require regular maintenance, which
typically includes weekly adjustment through the full
speed range.

3.0

ASSEMBLY AND DISMANTLING

Section 4 contains the steps to dismantle and
re-assemble the pump. All fastenings must be
tightened securely and when identified the
appropriate torque figures should be used.

3.1

USE OF ITEMS NOT APPROVED OR
MANUFACTURED BY MONO PUMPS LIMITED

The pump and its components have been designed
to ensure that the pump will operate safely within the
guidelines covered by the legislation.

As a consequence Mono Pumps Limited have
declared the machine safe to use for the duty

specified as defined by the Declaration of
Incorporation or Conformity that is issued with this
Instruction Manual.

The use of replacement items that are not approved
by or manufactured by Mono Pumps Limited may
affect the safe operation of the pump and it may
therefore become a safety hazard to both operators
and other equipment. In these instances the
Declaration provided will therefore become invalid.
The guarantee referenced in the Terms and
Conditions of Sale will also be invalidated if
replacement items are used that are not approved or
manufactured by Mono Pumps Limited.

DISPOSAL OF WORN COMPONENTS

When replacing wearing parts, please ensure
disposal of used parts is carried out in compliance
with local environmental legislation. Particular care
should be taken when disposing of lubricants.

Diagnostic Chart

Section 2, Page 1
Issued - December 2000

SYMPTOMS

POSSIBLE CAUSES

NO DISCHARGE

LOSS OF CAPACITY

IRREGULAR DISCHARGE

PRIMING LOST AFTER START

PUMP STALLS AT START UP

PUMP OVERHEATS

MOTOR OVERHEATS

EXCESSIVE POWER ABSORBED BY PUMP

NOISE AND VIBRATION

10.

PUMP ELEMENT WEAR

11.

EXCESSIVE GLAND OR SEAL WEAR

12.

GLAND LEAKAGE

13.

SEIZURE

1. 2. 3. 7. 26. 28. 29.

3. 4. 5. 6. 7. 8. 9. 10. 22. 13. 16. 17. 21. 22. 23. 29

3. 4. 5. 6. 7. 8. 13. 15. 29.

3. 4. 5. 6. 7. 8. 13. 15

8. 11. 24.

8. 9. 11. 12. 18. 20

8. 11. 12. 15. 18. 20.

8. 11. 12. 15. 18. 20

3. 4. 5. 6. 7. 8. 9. 11. 13. 15. 18. 19. 20. 22. 23. 27. 31

9. 11.

12. 14. 25. 30.

13. 14.

9. 11. 12. 20.

LIST OF CAUSES

REMEDIAL ACTIONS

INCORRECT DIRECTION OF ROTATION

PUMP UNPRIMED

INSUFFICIENT N.P.S.H. AVAILABLE

PRODUCT VAPORISING IN SUPPLY LINE

AIR ENTERING SUPPLY LINE

INSUFFICIENT HEAD ABOVE SUPPLY VESSEL OUTLET

FOOTVALVE/STRAINER OBSTRUCTED OR BLOCKED

PRODUCT VISCOSITY ABOVE RATED FIGURE

PRODUCT TEMP. ABOVE RATED FIGURE

10.

PRODUCT VISCOSITY BELOW RATED FIGURE

11.

DELIVERY PRESSURE ABOVE RATED FIGURE

12.

GLAND OVERTIGHT

13.

GLAND UNDERTIGHT

14.

GLAND FLUSHING INADEQUATE

15.

PUMP SPEED ABOVE RATED FIGURE

16.

PUMP SPEED BELOW RATED FIGURE

17.

BELT DRIVE SLIPPING

18.

COUPLING MISALIGNED

19.

INSECURE PUMP/DRIVE MOUNTING

20.

SHAFT BEARING WEAR/FAILURE

21.

WORN PUMP ELEMENT

22.

RELIEF VALVE CHATTER

23.

R.V. INCORRECTLY SET

24.

LOW VOLTAGE

25.

PRODUCT ENTERING PACKING AREA

26.

DRIVE TRAIN BREAKAGE

27.

NEGATIVE OR VERY LOW DELIVERY HEAD

28.

DISCHARGE BLOCKED/VALVE CLOSED

29.

STATOR TURNING

30.

STUFFING BOX “EATS” PACKING

31.

VEE BELTS

REVERSE MOTOR

BLEED SYSTEM OF AIR/GAS

INCREASE SUCTION HEAD OR REDUCE SPEED/TEMP.

INCREASE N.P.S.H. AVAILABLE (SEE 3 ABOVE)

CHECK PIPE JOINTS/GLAND ADJUSTMENT

RAISE VESSEL/INCREASE PIPE SIZE

CLEAN OUT SUCTION LINE/VALVES

DECREASE PUMP SPEED/INCREASE TEMP.

COOL THE PRODUCT

10.

INCREASE PUMP SPEED/REDUCE TEMP.

11.

CHECK FOR BLOCKAGES IN DELIVERY LINE

12.

ADJUST GLAND SEE O&M INSTRUCTIONS

13.

ADJUST GLAND SEE O&M INSTRUCTIONS

14.

CHECK FLUID FLOWS FREELY INTO GLAND

15.

DECREASE PUMP SPEED

16.

INCREASE PUMP SPEED

17.

RE-TENSION BELTS

18.

CHECK AND ADJUST ALIGNMENT

19.

CHECK AND TIGHTEN ALL PUMP MOUNTINGS

20.

REPLACE BEARINGS

21.

FIT NEW PARTS

22.

CHECK CONDITION OF VALVE/RENEW

23.

RE-ADJUST SPRING COMPRESSION

24.

CHECK VOLTAGE/WIRING SIZES

25.

CHECK PACKING CONDITION AND TYPE

26.

CHECK AND REPLACE BROKEN COMPONENTS

27.

CLOSE DELIVERY VALVE SLIGHTLY

28.

REVERSE PUMP/RELIEVE PRESSURE/CLEAR BLOCKAGES

29.

REPLACE WORN PARTS/TIGHTEN UP STATOR BOLTS

30.

CHECK FOR WORN SHAFT AND REPLACE

31.

CHECK AND ADJUST TENSION OR REPLACE

Drawing Reference Numbers

Section 3, Page 1
Issued - April 2002

DRG.
REF

DESCRIPTION

DRG.
REF

DESCRIPTION

01A
01B
06A
06B
08A
10A
10B
15A
20A
20B
20C
22A
23A
23B
24A
25A
26A
32A
42A
47A
47B
62A
62B
65A
66A
75A
76A
95A

P101
P102
P103
P104
P105
P106
P107
P108
P109

P201
P202
P203

BODY
BODY ADAPTOR
NAMEPLATE (SOG)
NAMEPLATE (DOG)
GLAND FOLLOWER
GLAND PACKING/MECHANICAL SEAL
ROTARY SHAFT LIPSEAL (OPTIONAL)
THROWER GUARD
GASKET - GLAND
GASKET - STATOR SUPPORT RING
GASKET - STATOR SUPPORT RING
STATOR
SUCTION CHAMBER
SUCTION CHAMBER EXTENSION
END COVER
ROTOR
FLEXISHAFT
SHAFT
THROWER
STATOR SUPPORT RING
STATOR SUPPORT RING
SUPPORT FOOT
SUPPORT FOOT
GLAND SECTION
ABUTMENT RING
SLEEVE ROTOR
ADAPTOR FLANGE
TIE ROD

HEX HD SCREW
PLAIN WASHER
RD HD DRIVE SCREW
HEX HD BOLT
HEX NUT
PLAIN WASHER
SPRING WASHER
SPRING WASHER
HEX NUT

HEX HD BOLT
HEX NUT
PLAIN WASHER

P401
P402
P403
P404
P405
P406
P407
P408

P501
P502
P503
P504
P505
P506
P507
P508
P509
P510
P511
P512
P513
P514
P515

PIN
SEAL
SEAL
SEAL
CAP SCREW
PLAIN WASHER
SPIRAL RET. RING
PIN

PLUG
PLUG
PLUG
HEXAGON NUT
SPRING WASHER
PLAIN WASHER
HEXAGON NUT
SPRING WASHER
PLAIN WASHER
HEXAGON HEAD BOLT
HEXAGON NUT
SPRING WASHER
PLAIN WASHER
SEAL
SEAL

IMPORTANT NOTE

THE DRAWING REFERENCES SHOWN GIVE THE DESCRIPTION OF ALL THE PARTS DETAILED ON THE SECTIONAL
DRAWINGS IN THIS SECTION OF THE BOOK. THEREFORE SOME OF THE REFERENCES MAY NOT BE SHOWN ON
ANY ONE.

Pump Coding

Section 3, Page 2
Issued - November 2004

12 13 14 15

Cast Iron

Stainless Steel

PUMP DESIGN

Monobloc

1.3m³/h @ 1750 rev/min

3.3m³/h @ 1750 rev/min

10m³/h @ 1500 rev/min

13m³/h @ 1500 rev/min

22m³/h @ 1000 rev/min

37m³/h @ 800 rev/min

57m³/h @ 700 rev/min

79m³/h @ 600 rev/min

97m³/h @ 500 rev/min

125m³/h @ 450 rev/min

165m³/h @ 400 rev/min

225m³/h @ 350 rev/min

Low Pressure

One

Two

Four

Bareshaft (Size 041 & above)

Str.thro E/C, Mk 1 rotor

90º E/C, Mk 1 rotor

Str.thro E/C, Mk 0 rotor

90º E/C, Mk 0 rotor

Str.thro E/C, Mk 1 rotor

90º E/C, Mk 1 rotor

Str.thro E/C, Mk 0 rotor

90º E/C, Mk 0 rotor

B-Range Square Inlet

STATOR MAT'L

RA, RR etc.

ROTATING PARTS

1, 3, 4, 5, 8

TYPICAL BASIC
PUMP CODING

Cast Iron Monobloc size 05 single stage.
Mechanical seal, str thro E/C, Std duty
conditions, Mk 0 rotor, Design 1, Natural rubber
stator, Code 3 rotating parts

'G' - Standard Bloc

'H' - Standard Bareshaft

'C' - Bareshaft - Mono Australia Only

'A' - ANSI + Access Ports

'E' - Standard ANSI

'J' - Japan

DESCRIPTION

BASIC PUMP CODE

STANDARD

VARIATION

BUILD OPTIONS

Refer to Mono Pumps Limited

BODY MATERIALS

NOMINAL PUMP
CAPACITY AT
MAXIMUM SPEED
AND ZERO
PRESSURE

PUMP STAGES

FEATURES

MECHANICAL SEAL
END COVER & DUTY
CONDITIONS

PACKED GLAND
END COVER,
STATOR DESIGN &
DUTY CONDITIONS

DESIGN MARK

NUMBER

PRIME MOVER AND
PORT OPTIONS

FULL PUMP CODING TO BE STAMPED ON PUMP NAMEPLATE

Dismantling & Assembly Diagrams

Section 4, Page 1
Issued - April 2004

RANGE

Flexishaft

Pump

Dismantling & Assembly Diagrams

Section 4, Page 2
Issued - August 2001

DISMANTLING

PROCEDURE

ALTERNATIVE

ROTOR

SUPPORT

-SLING

Dismantling & Assembly Diagrams

Section 4, Page 3
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 4
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 5
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 6
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 7
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 8
Issued - December 2000

ASSEMBLY

Dismantling & Assembly Diagrams

Section 4, Page 9
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 10
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 11
Issued - December 2000

(Nm)

Dismantling & Assembly Diagrams

Section 4, Page 12
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 13
Issued - August 2001

ALTERNATIVE

ROTOR

SUPPORT

-SLING

(Nm)

Exploded Views

Section 4, Page 14
Issued - December 2000

P501

24A

62A

P504

P505

P506

22A

95A

25A

P408

P407

P404

75A

P407

26A

P402

23A

P502

P509

P508

P507

P105

P107

P106

P503

20A

32A

P401

P405

P406

65A

10A

P201

08A

P203

P202

P109

P108

P102

15A

01A

42A

15A

P601

B012, B014, B021, B022

B024, B031,B03K, B032

P403

P603

P602

P604

P103

06A/06B

P106

P104

P102

P101

Exploded Views

Section 4, Page 15
Issued - December 2000

B024

24A

P504

P505

P506

47A

22A

95A

23A

47B

P501

24A

62A

P504

P505

P506

23A

P509

P508

P507

95A

22A

62B

B032

20C

20B

P509

P508

P507

62B

Exploded Views

Section 4, Page 16
Issued - August 2004

P501

62A

P504

P505

P506

22A

95A

25A

P407

P404

75A

P407

26A

P402

20A

32A

P401

P405

P406

65A

P201

08A

P203

P202

P106

P104

P109

P108

P102

15A

01A

42A

15A

P601

B0X1,

B0X2

24A

P403

P103

06A/06B

P408

P603

P602

P604

P105

P106

P107

P503

P507

P508

62B

P511

P512

P513

P509

23B

23A

P510

P515

76A

P514

10A

P102

P101

Setting Length - Mechanical Seal

Section 4, Page 17
Issued - January 2005

Note: All seal working lengths are to DIN L1K dimensions.
This table is not to be used for standard or DIN L1N working length seals.
All seals use 'M' type seats except for 85mm which uses 'BS' type.
This table is not necessarily compatible with any other seal type - check with Mono Pumps Technical Dept.

Pump

size

Drive

Type

Shaft dia.

Seal Part

number

Seal working

length L3

Seat length

Setting distance

'X'

B012

B021

B022

B024

B031(MK2)

B032(MK2)

B03K

B0X1

M032139G

35.5

13.5

B0X2

Flexishaft

M045139G

44.0

Exploded Views - Mechanical Seal

Section 4, Page 18
Issued - April 2002

23A

32A

66A

10A

65A

01A

10B

Torque Tightening Figures

Section 5, Page 1
Issued - August 2004

PUMP SIZE

SUCTION CHAMBER/

SUCTION EXT.

P105

STATOR TIE

BAR

P504, P507

**DRIVE END

FLEXISHAFT CAP

SCREW

P405

B012 10

B014 10

B021 10

B022 10

B024 10

B031 10

B03K 10

B032 10

B0X1 10

B0X2 11

Note: Torque tolerances are +/-5% of stated nominal figures.

Apply thread-locking compound to screw threads prior to assembly.

Mono Pumps Limited
Martin Street, Audenshaw,
Manchester, M34 5JA, England
Tel: +44 (0) 161 339 9000 Fax: +44 (0) 161 344 0727
E-mail: info@mono-pumps.com
www.mono-pumps.com

Issued - January 2005

Mono Pumps Around the World

Contacts:

MONO PUMPS LIMITED

Martin Street

Audenshaw

Manchester

England

M34 5JA

Tel

: 0161 339 9000

Fax

: 0161 344 0727

E-mail (general)

: info@mono-pumps.com

E-mail (service)

: service@mono-pumps.com

Web site

: www.mono-pumps.com

MONO PUMPS (AUSTRALIA) PTY LTD

Mono House

338-348 Lower Dandenong Road

Mordialloc 3195

Victoria

Australia

Tel

: +61 (0)3 9580 5211

Fax

: +61 (0)3 9580 6659

E-mail

: ozsales@mono-pumps.com

Web site

: www.mono-pumps.com

NATIONAL OILWELL INC.

Room 2303

Capital Mansion

No. 6 Xin Yuan Southern Road

Chao Yang District

Beijing 100004

People’s Republic of China

Tel

: +86 (0) 10 6461 1115

Fax

: +86 (0) 10 8486 8481

MONOFLO, INC.

12000 West Little York

Houston

Texas 77041

USA

Tel

: +1 713 466 7999

Fax

: +1 713 466 3101

E-mail

: inquire@monoflo.com

Web site

: www.monoflo.com

MONO PUMPS (NEW ZEALAND) LTD

P.O. Box 71021, Rosebank

35-41 Fremlin Place

Avondale

Auckland 1230

New Zealand

Tel

: +64 (0)9 829 0333

Fax

: +64 (0)9 828 6480

E-mail

: info@mono-pumps.co.nz

Web site

: www.mono-pumps.com

NATIONAL OILWELL ELECTRICAL CONTROL

(SHANGHAI) CO. LTD

No. 500 YaGang Road

Lujia Village

Malu, Jiading District

Shanghai 201801

People’s Republic of China

Tel

: +86 (0) 21 5915 7168

Fax

: +86 (0) 21 5915 6863

JOWA 3SEP OWS

OILY WATER SEPARATOR

Standard

K:\1-NYA K\1-JOWA PRODUKTER\3SEP\Manual

39/42

14.0 10.0m3/h Pump Operating Manual

Mono

Installation, Operation and

Maintenance Instructions

Monobloc B (Sizes 04 and above)

OMMP/005/01/R13

English

Spares and Service Contact Details

Spares & Service
Issued - July 2001

Mono UK

Spares:

+44 (0)161 214 2380 (direct Line 8.15 am – 5.00 pm)

E-mail:

spares@mono-pumps.com

Service:

+44 (0)161 214 2390 (direct Line 8.15 am – 5.00 pm)

E-mail:

service@mono-pumps.com

Service:

+44 (0)161 339 9000 (24 hrs)

Mono Australia

Telephone

Facsimile

Melbourne

(03) 9580 5211

(03) 9580 9036

Sydney

(02) 9521 5611

(02) 9542 3649

Brisbane

(07) 3350 4582

(07) 3350 3750

Adelaide

(08) 8447 8333

(08) 8447 8373

Perth

(08) 9479 0444

(08) 9479 0400

Darwin

(08) 8984 3099

(08) 8947 0540

Tasmania

(03) 6249 8704

(03) 6249 8756

E-mail:

ozsales@mono-pumps.com

Monoflo USA

Spares & Service:

+1 281 599 4700

E-mail:

inquire@monoflo.com

Mono New Zealand

Spares & Service:

+64 (0)9 829 0333

E-mail:

info@mono-pumps.com

Index

Index
Issued - December 2000

SECTION 1

INSTALLATION

START-UP PROCEDURE

ASSEMBLY AND DISMANTLING ADVICE

SECTION 2

FAULT FINDING

SECTION 3

DRAWING REFERENCE NUMBERS

SECTION 4

DISMANTLING AND ASSEMBLY DIAGRAMS

EXPLODED VIEWS

SECTION 5

TORQUE TIGHTENING FIGURES

SECTION 6

MONO PRODUCTS

Declaration

Manufacturer’s Declaration

Mono Manufacturer’s Declaration as required by the
EEC Machine Directive 98/37/EC, Annex ll B:

The Mono machines delivered in accordance with our
design are intended to be fitted in one machine or
assembled together with other machines to form one
machine/plant.

The machinery must not be put into service until the
machinery into which it is to be incorporated has been
declared in conformity with the provisions of the
Directive.

Particular attention must be paid to the safety
requirements specified in EN 809 (Pumps and Pump
Equipment for Fluids) as well as the information in
these operating instructions.

Signed: G D Thomas

Chief Engineer

Declaration of Conformity

Mono machines that do not possess any safety
accessories do not fulfil the requirements of the EEC
Machine Directive 98/37/EC.

For this reason, no Declaration of Conformity as
required by the EEC Machine Directive 98/37/EC
Annex ll A can be issued before appropriate safety
devices have been installed/mounted on the machine
and/or plant with due regard to the information given in
these operating instructions.

The following harmonised standards are particularly
applicable:
EN 809, EN292T1, EN292T2

Applicable national standards and specifications must
be taken into consideration.

Following assessment of the conformity of the
machine/plant with the EEC Machine Directive,
customers may on their own initiative place on the full
machine/plant the EEC symbol ‘CE’ as defined in
Identification Directive 93/68/EEC.

Installation, Operation & Maintenance Instructions

Section 1, Page 1
Issued - March 2002

INSTALLATION

1.1

INSTALLATION AND SAFETY
RECOMMENDATIONS

1.2.1.

GENERAL

1.2.2.

SYSTEM DESIGN & INSTALLATION

At the system design stage, consideration must be
given to provision of filler plugs, and the installation
of non-return and/or isolating valves. The pumps
must also be protected by suitable devices against
over pressure and dry running.

HORIZONTAL MOUNTING

The unit should be checked after bolting down to
ensure that the alignment of the pump to its prime
mover is correct.

ii.

VERTICAL MOUNTING

P Range Pumps Only

The P range pumps are intended for vertical
installation. Care must be taken when lifting the
pump into the vertical position. Normally ‘P’ range
pumps will be designed with a sole plate that will be
bolted to the customers framework.

If the pump is to be mounted in any way other than
described above, confirmation of the installation
must be agreed with Mono Pumps Limited. All the
pipework should be independently supported.

1.3.1 HANDLING

If eyebolts do exist then these should only be used
for lifting the individual components for which they
are supplied.

1.3.2 STORAGE

SHORT TERM STORAGE

Where a pump has to be stored for 6 months or
less then the following steps are advised:-

Store pump inside wherever possible or if this is not
feasible then provide protective covering. Do not
allow moisture to collect around the pump.

Remove the drain plug, if fitted. Any inspection
plates fitted should also be removed to ensure that
the suction housing can drain and dry completely.

See Manufacturers Instructions for
motor/gearbox/drive instructions for storage
procedures.

Installation, Operation & Maintenance Instructions

Section 1, Page 2
Issued - March 2002

LONG TERM STORAGE

If the pump is to be kept in storage for more than six
months then in addition to the above the following
procedures should be carried out regularly (every 2 -
3 weeks if possible):

If practicable rotate the pump at least three quarters
of one revolution to avoid the rotor setting in the
stator.

Note, however, that the pump is not to be rotated for
more than two revolutions each time because
damage could be caused to the rotor/ stator
elements.

IMMEDIATELY PRIOR TO INSTALLATION AND
STARTING

Before installing the pump please ensure that all
plugs and inspection plates are replaced and
that excess grease/oil is removed from the
stuffing box.

1.4 ELECTRICAL

1.5

PRESSURE RELIEF VALVES AND NON-RETURN
VALVES

It is recommended that a suitable safety device is
installed on the discharge side of the pump to
prevent over-pressurisation of the system.

It is also recommended that a non-return valve is
installed on the discharge side of the pump to
prevent reverse flow through the system.

When both are installed it is advised that the relief
valve is positioned closer to the pump than the non-
return valve.

IMPORTANT

The pump must never run against a closed inlet
or outlet valve, as this could result in
mechanical failure.

1.6

GENERAL SAFETY

1.7

DUTY CONDITIONS

Pumps should only be installed on duties for which
Mono Pumps Limited have specified the materials of
construction, flow rates, pressure, temperature,

speed etc. Where dangerous materials are to be

pumped, consideration must be given to the safe
discharge from relief valves, gland drains etc.

IF THE DUTY SHOULD BE CHANGED, MONO
PUMPS LIMITED SHOULD BE CONTACTED AND
THEIR RECOMMENDATIONS SOUGHT IN THE
INTEREST OF APPLICATION, SAFETY OF
PLANT, EFFICIENCY AND PUMP LIFE.

Installation, Operation & Maintenance Instructions

Section 1, Page 3
Issued - March 2002

START-UP PROCEDURE

2.1

DRY RUNNING

NEVER RUN THE PUMP IN A DRY CONDITION
EVEN FOR A FEW REVOLUTIONS OR THE
STATOR WILL BE DAMAGED IMMEDIATELY.
CONTINUAL DRY RUNNING COULD PRODUCE
SOME HARMFUL OR DAMAGING EFFECTS.

2.2

ROTATION PUMP ROTATION DETAILS

PUMP RANGE

BI-DIRECTIONAL

COMMENT

Yes

Monobloc B

Yes

Merlin Industrial

Yes

S, SL

Yes

Merlin Widethroat

MM ML

CB/SB

Placer

Grout Injection

CP0011

CP0025,CP0800,CP1600 No

Clockwise when viewed from drive end.

Anti-clockwise when viewed from drive end.

DIRECTIONS OF ROTATION

BEFORE THE DIRECTION OF ROTATION IS
CHANGED, MONO PUMPS LIMITED MUST BE
CONSULTED SO THAT THE SUITABILITY OF
THE PUMP CAN BE CONFIRMED WHEN
OPERATING ON THE NEW DUTY.

2.3.1.

GLAND PACKING

Typical Leakage Rates from Packed Glands

Up to 50mm shaft diameter

2 drops per minute

50 – 75mm shaft diameter

3 drops per minute

75 – 100mm shaft diameter

4 drops per minute

100 – 125mm shaft diameter

5 drops per minute

125 – 160mm shaft diameter

6 drops per minute

The gland leakage of toxic, corrosive or hazardous
liquids can cause problems of compatibility with the
pumps materials of construction.

Provision of a gland drain should be considered,
especially for the leakage of hazardous products.

CARE IS REQUIRED WHEN ADJUSTING THE
GLAND WHILST PUMP IS RUNNING.

2.3.2

MECHANICAL SEALS - ALL PUMPS

When a mechanical seal is fitted to the pump it may
be necessary to provide a barrier fluid to some part
of the seal. This should be provided in line with the
seal manufacturers instructions.

2.4.

GUARDS

In the interests of safety, and in accordance with the
U.K. Health and Safety at Work Act 1974, all guards
must be replaced after necessary adjustments have
been made to the pump.

Installation, Operation & Maintenance Instructions

Section 1, Page 4
Issued - March 2002

2.5

WARNING/CONTROL DEVICE

Prior to operating the pump, if any warning or control
devices are fitted these must be set in accordance
with their specific instructions.

2.6

PUMP OPERATING TEMPERATURE

In these instances, personnel must be made aware
of this and suitable warnings/guarding used.

2.7

NOISE LEVELS

The noise sound pressure level will not exceed
85dB at one metre distance from the pump.

This is based on a typical installation and does not
necessarily include noise from other sources or any
contribution from building reverberation.

For pumps identified below, the noise levels vary
between 85 and 95dB but will not exceed 95dB at
one metre distance from the pump.

Pump Sizes (based on E Range Pumping
Element)

Single Stage

Size 12 and above

Two Stage

Size 9 and above

Four Stage

Size 7 and above

Six Stage

Size 7 and above

Eight Stage

Size 6 and above

2.8

LUBRICATION

Under tropical or other arduous conditions, however,
a more frequent examination may be necessary. It
is therefore advisable to establish a correct
maintenance schedule or periodic inspection.

BP LC2 / Mobilgrease XHP 222 or their equivalent
must be used for replenishment.

2.9

PUMP UNITS

Where a pump unit is dismantled and re-assembled,
consideration must be given to ensure that where
appropriate the following steps are covered.

Correct alignment of pump/gearbox

Use of appropriate couplings & bushes

Use of appropriate belts & pulleys correctly
tensioned.

2.10

CLEANING PRIOR TO OPERATION

Non Food Use

During the commissioning of a new pump or
recommissioning of an overhauled pump, it is
advisable to clean the pump prior to the initial
operation of the pump in the process.

ii.

Food Use

When a pump has been supplied for a food
application, it is important to ensure that the pump is
clean prior to initial operation of the pump.

Therefore, it is important that a clean-in-place
treatment is executed on the pump at the following
times:-

When the pump is first commissioned for use.

When any spare components are fitted into the
wetted area of the pump.

A recommended CIP procedure is as follows:

This procedure should not be used on the CP

Pump Range. Please consult our application
engineers for a suitable procedure.

Caustic Wash

LQ94 ex Lever Diversey or equivalent
2% concentration

Acid Wash

P3 Horolith 617 ex Henkel
Ecolab or equivalent 1% concentration

Procedure

1. Caustic wash @ 75°C for 20 mins
2.

Water rinse @ 80°C for 20 mins

Installation, Operation & Maintenance Instructions

Section 1, Page 5
Issued - March 2002

Acid wash @ 50°C for 20 mins
4.

Water rinse @ 80°C for 20 mins

•

CIP flow rates (hence pump
speeds) should be maximised to achieve highest
level of cleanability.

Pumps fitted with CIP by pass ports will permit
higher flow rates without the need to increase pump
speed.

•

The use of ‘neat active’ caustic
and acid chemicals is not
recommended. Proprietary cleaning
agents should be used in line with manufacturers
instructions.

•

All seals and gaskets should be
replaced with new if disturbed
during maintenance.

•

Pump internals should be regularly inspected to
ensure hygienic integrity is maintained, especially
with respect to elastomeric components and seals,
and replaced if necessary.

The four stages constitute one cycle and we
recommend that this cycle is used to clean the pump
before use on food.

2.11

WIDETHROAT PUMPS

2.12

EXPLOSIVE PRODUCTS/ HAZARDOUS
ATMOSPHERES

In certain instances the product being pumped may
well be of a hazardous nature.

In these installations consideration must be given to
provide suitable protection and appropriate warnings
to safeguard personnel and plant.

2.13 ACCESS

PORTS

Where access ports are fitted then the following
steps must be followed prior to removal:

Pump must be shut down and the electrical supply
isolated.

Protective clothing should be worn, especially if the
pumped product is obnoxious.

Remove access plate with care utilising where
possible drip trays to collect product leakage.

Access ports are included to assist in removing
blockages and to allow a visual check on the
components within the suction chamber.

It is not to be considered as an additional method in
dismantling the pump.

Re-assembly of the plate should be completed using
new gaskets prior to the pump being switched on.

2.14

ADJUSTABLE STATORS

If adjustable stators are fitted then the following
steps must be followed for adjusting the clamping
devices.

The stator compression is increased using the
following steps:-

Release the six locking screws half a turn.

Tighten the eight clamp screws until adjustment
allowed by releasing the lock screws has been taken
up.

Repeat steps 1 and 2 until the pump performance
has been restored to its former level.

NOTE

It is imperative that when adjusting the stator that
only sufficient pressure is placed on the stator to
enable the capacity of the pump to be reinstated.

Over tightening of the stator could easily result in
damage to the driver by overload and so extreme
care must be taken when carrying out these
adjustments.

Installation, Operation & Maintenance Instructions

Section 1, Page 6
Issued - March 2002

It is therefore advisable to make the adjustment
while the pump is running and power readings can
be monitored.

REMOVAL OF ADJUSTABLE STATOR

The procedure for removal of an adjustable stator is
the same as that of a standard one, except it is
necessary to remove the clamp plates before the
stator can be twisted off the rotor.

This can be done by undoing the clamp screws;
then releasing the clamp plate by using the locking
screws as jacking screws to remove the clamp
plates.

Re-assembly will be done using the reverse
procedure.

2.15

MAINTENANCE OF WEARING COMPONENTS

2.15.1

ROTOR AND STATOR

The wear rate on these components is dependent
on many factors, such as product abrasivity, speed,
pressure etc.

When pump performance has reduced to an
unacceptable level one or possibly both items will
need replacing.

2.15.2

DRIVE SHAFT - PACKED GLAND

2.15.3

COUPLING ROD JOINTS

Regular maintenance and lubrication will maximise
life of the joints.

Replacement of one or both joint assemblies and
possibly the coupling rod may be necessary when
wear is apparent.

It is essential to replace all the joint items with
genuine Mono parts to ensure maximum life.

2.15.4

FLEXISHAFT DRIVE PUMPS

3.0

ASSEMBLY AND DISMANTLING

Section 4 contains the steps to dismantle and
re-assemble the pump. All fastenings must be
tightened securely and when identified the
appropriate torque figures should be used.

3.1

USE OF ITEMS NOT APPROVED OR
MANUFACTURED BY MONO PUMPS LIMITED

The pump and its components have been designed
to ensure that the pump will operate safely within the
guidelines covered by the legislation.

As a consequence Mono Pumps Limited have
declared the machine safe to use for the duty

specified as defined by the Declaration of
Incorporation or Conformity that is issued with this
Instruction Manual.

DISPOSAL OF WORN COMPONENTS

When replacing wearing parts, please ensure
disposal of used parts is carried out in compliance
with local environmental legislation. Particular care
should be taken when disposing of lubricants.

Diagnostic Chart

Section 2, Page 1
Issued - December 2000

SYMPTOMS

POSSIBLE CAUSES

NO DISCHARGE

LOSS OF CAPACITY

IRREGULAR DISCHARGE

PRIMING LOST AFTER START

PUMP STALLS AT START UP

PUMP OVERHEATS

MOTOR OVERHEATS

EXCESSIVE POWER ABSORBED BY PUMP

NOISE AND VIBRATION

10.

PUMP ELEMENT WEAR

11.

EXCESSIVE GLAND OR SEAL WEAR

12.

GLAND LEAKAGE

13.

SEIZURE

1. 2. 3. 7. 26. 28. 29.

3. 4. 5. 6. 7. 8. 9. 10. 22. 13. 16. 17. 21. 22. 23. 29

3. 4. 5. 6. 7. 8. 13. 15. 29.

3. 4. 5. 6. 7. 8. 13. 15

8. 11. 24.

8. 9. 11. 12. 18. 20

8. 11. 12. 15. 18. 20.

8. 11. 12. 15. 18. 20

3. 4. 5. 6. 7. 8. 9. 11. 13. 15. 18. 19. 20. 22. 23. 27. 31

9. 11.

12. 14. 25. 30.

13. 14.

9. 11. 12. 20.

LIST OF CAUSES

REMEDIAL ACTIONS

INCORRECT DIRECTION OF ROTATION

PUMP UNPRIMED

INSUFFICIENT N.P.S.H. AVAILABLE

PRODUCT VAPORISING IN SUPPLY LINE

AIR ENTERING SUPPLY LINE

INSUFFICIENT HEAD ABOVE SUPPLY VESSEL OUTLET

FOOTVALVE/STRAINER OBSTRUCTED OR BLOCKED

PRODUCT VISCOSITY ABOVE RATED FIGURE

PRODUCT TEMP. ABOVE RATED FIGURE

10.

PRODUCT VISCOSITY BELOW RATED FIGURE

11.

DELIVERY PRESSURE ABOVE RATED FIGURE

12.

GLAND OVERTIGHT

13.

GLAND UNDERTIGHT

14.

GLAND FLUSHING INADEQUATE

15.

PUMP SPEED ABOVE RATED FIGURE

16.

PUMP SPEED BELOW RATED FIGURE

17.

BELT DRIVE SLIPPING

18.

COUPLING MISALIGNED

19.

INSECURE PUMP/DRIVE MOUNTING

20.

SHAFT BEARING WEAR/FAILURE

21.

WORN PUMP ELEMENT

22.

RELIEF VALVE CHATTER

23.

R.V. INCORRECTLY SET

24.

LOW VOLTAGE

25.

PRODUCT ENTERING PACKING AREA

26.

DRIVE TRAIN BREAKAGE

27.

NEGATIVE OR VERY LOW DELIVERY HEAD

28.

DISCHARGE BLOCKED/VALVE CLOSED

29.

STATOR TURNING

30.

STUFFING BOX “EATS” PACKING

31.

VEE BELTS

REVERSE MOTOR

BLEED SYSTEM OF AIR/GAS

INCREASE SUCTION HEAD OR REDUCE SPEED/TEMP.

INCREASE N.P.S.H. AVAILABLE (SEE 3 ABOVE)

CHECK PIPE JOINTS/GLAND ADJUSTMENT

RAISE VESSEL/INCREASE PIPE SIZE

CLEAN OUT SUCTION LINE/VALVES

DECREASE PUMP SPEED/INCREASE TEMP.

COOL THE PRODUCT

10.

INCREASE PUMP SPEED/REDUCE TEMP.

11.

CHECK FOR BLOCKAGES IN DELIVERY LINE

12.

ADJUST GLAND SEE O&M INSTRUCTIONS

13.

ADJUST GLAND SEE O&M INSTRUCTIONS

14.

CHECK FLUID FLOWS FREELY INTO GLAND

15.

DECREASE PUMP SPEED

16.

INCREASE PUMP SPEED

17.

RE-TENSION BELTS

18.

CHECK AND ADJUST ALIGNMENT

19.

CHECK AND TIGHTEN ALL PUMP MOUNTINGS

20.

REPLACE BEARINGS

21.

FIT NEW PARTS

22.

CHECK CONDITION OF VALVE/RENEW

23.

RE-ADJUST SPRING COMPRESSION

24.

CHECK VOLTAGE/WIRING SIZES

25.

CHECK PACKING CONDITION AND TYPE

26.

CHECK AND REPLACE BROKEN COMPONENTS

27.

CLOSE DELIVERY VALVE SLIGHTLY

28.

REVERSE PUMP/RELIEVE PRESSURE/CLEAR BLOCKAGES

29.

REPLACE WORN PARTS/TIGHTEN UP STATOR BOLTS

30.

CHECK FOR WORN SHAFT AND REPLACE

31.

CHECK AND ADJUST TENSION OR REPLACE

Drawing Reference Numbers

Section 3, Page 1
Issued - March 2002

DRG.
REF

DESCRIPTION

DRG.
REF

DESCRIPTION

01A
01B
01C
06A
06B
08A
10A
10B
11A
15A
20A
20B
22A
22B
23A
23B
24A
25A
26A
27A
27B
27C
27D
28A
28B
29A
29B
29C
32A
32B
35A
42A
62A
62B
65A
65B
75A
75B
76A
95A

P101
P102
P103
P104
P105
P106
P107
P108
P109
P110

BODY
BEARING HOUSING
BODY ADAPTOR
NAMEPLATE (SOG)
NAMEPLATE (DOG)
GLAND FOLLOWER
GLAND PACKING
MECHANICAL SEAL
BEARING COVER
THROWER GUARD
GASKET - ADAPTOR
GASKET - GLAND
STATOR
STATOR
SUCTION CHAMBER
SUCTION CHAMBER EXTENSION
END COVER
ROTOR
COUPLING ROD
COUPLING ROD BUSH
COUPLING ROD BUSH
ROTOR SHAFT BUSH
ROTOR SHAFT BUSH
SEALING COVER
SEALING COVER
COUPLING ROD PIN
COUPLING ROD PIN
SHAFT PIN
SHAFT
DRIVE SHAFT
BEARING SPACER
THROWER
SUPPORT FOOT
SUPPORT FOOT
GLAND SECTION
ABUTMENT RING
ROTOR SLEEVE SHAFT
ROTOR SLEEVE SHAFT
ADAPTOR FLANGE
TIE ROD

HEX HD SCREW
PLAIN WASHER
RD HD DRIVE SCREW
HEX HD BOLT
HEX NUT
PLAIN WASHER
SPRING WASHER
SPRING WASHER
HEX NUT
BEARING

P111
P112
P113
P120
P121
P122
P123
P124
P125

P201
P202
P203

P401
P402
P403
P404
P405
P406
P407
P420
P421

P501
P502
P503
P504
P505
P506
P507
P508
P509
P510
P511
P512
P513
P514
P515
P516
P517
P518
P519
P520
P521
P522
P523
P524
P525
P526
P527
P528
P529
P530

BEARING
LIPSEAL
LIPSEAL
HEX HEAD BOLT
SPRING WASHER
PLAIN WASHER
HEX NUT
HEX HEAD BOLT
SPRING WASHER

HEX HD BOLT
HEX NUT
PLAIN WASHER

SEAL RING
SEAL RING
SPRING RETAINING CLIP
SPRING RETAINING CLIP
TIE SEALING COVER
TIE SEALING COVER
KEY
LOCKNUT
LOCKING WASHER

TAPER PLUG
TAPER PLUG
HEX NUT
PLAIN WASHER
SPRING WASHER
HEX NUT
PLAIN WASHER
SPRING WASHER
TOROIDAL SEAL RING
TOROIDAL SEAL RING
HEX HD BOLT
SPRING WASHER
PLAIN WASHER
HEX NUT
HEX HD BOLT
SPRING WASHER
PLAIN WASHER
HEX NUT
HEX HD BOLT
SPRING WASHER
PLAIN WASHER
HEX NUT
STUD
SPRING WASHER
PLAIN WASHER
HEX NUT
STUD
SPRING WASHER
PLAIN WASHER
HEX NUT

IMPORTANT NOTE

THE DRAWING REFERENCES SHOWN GIVE THE DESCRIPTION OF ALL THE PARTS DETAILED ON THE SECTIONAL
DRAWINGS IN THIS SECTION OF THE BOOK. THEREFORE SOME OF THE REFERENCES MAY NOT BE SHOWN ON
ANY ONE.

Dismantling & Assembly Diagrams

Section 4, Page 1
Issued - December 2000

'B' RANGE

04-12

Dismantling & Assembly Diagrams

Section 4, Page 2
Issued - August 2001

DISMANTLING

PROCEDURE

ALTERNATIVE

ROTOR

SUPPORT

SLING

Dismantling & Assembly Diagrams

Section 4, Page 3
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 4
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 5
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 6
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 7
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 8
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 10
Issued - December 2000

ASSEMBLY

Dismantling & Assembly Diagrams

Section 4, Page 12
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 13
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 14
Issued - December 2000

16a

16b

Dismantling & Assembly Diagrams

Section 4, Page 15
Issued - March 2002

Correct

tool

available

from

Mono

Part

Number:

80D1331

Dismantling & Assembly Diagrams

Section 4, Page 16
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 17
Issued - December 2000

Dismantling & Assembly Diagrams

Section 4, Page 18
Issued - December 2000

Exploded Views

Section 4, Page 19
Issued - December 2000

24A

62A

P503

P505

P504

22A

95A

P404

75B

29B

27D

27B

27D

26A

29A

27C

27A

27C

20B

P202

P203

10A

08A

65A

42A

P201

01A

P501

15A

P101

P109

P108

P102

25A

P402

P405

75A

28A

P406

28B

P104

P502

23A

'B' RANGE

B041,B04K,B042,B051,B05K

B052,B061,B06K,B062

62B

P515

P506

P508

P507

P516

P517

P518

23B

P510

P509

76A

P105

P107

P106

P103

06A/06B

P401

32A

29C

P403

Setting Length - Mechanical Seal

Section 4, Page 22
Issued - November 2001

P201

P203

66A

65A

10A

P202

10B

Drawing

Identification

Number

Description

P201

P202

P203

10A

10B

65A

66A

¼" BSP Taper Plug

BSP Taper Plug

Grub Screw

Mechanical Seal

Lipseal (Optional)

Seal Housing

Abutment Ring

Pump Models

Seal Housing

Shaft Diameter

(mm)

Setting Length L

Crane 2100*

(mm)

B012 B014

B021 B022 B024

B03K B031 B032

B0XK B0X1

E012

B0X2

B04K B041 B042

B05K B051

B041

B052

B06K B061

B061

B062

B07K B071 B072

B08K B081

B071

B082

B09K B091 B092

B10K B101

B091

B102

B12K B121

E121

* For seals other than the Crane 2100 please refer to the manufacturer's instructions.

Exploded Views - Mechanical Seal

Section 4, Page 23
Issued - November 2001

23A

32A

65B

10B

65A

01A

Torque Tightening Figures

Section 5, Page 1
Issued - December 2000

PUMP SIZE

BODY/SUCT. CHAMBER

STATOR TIE BARS

P526

P105

P530

P506 P503

B041

B04K

B042

B051

B05K

B052

B061

B06K

B062

B071

B07K

B072

B081

B08K

B082

B091

B09K

B092

B101

B10K

B102

B121

176

120

B12K

176

120

Note: Torque tolerances are +/-5% of stated nominal figures.

Pin Joint Lubrication

Section 5, Page 2
Issued - January 2002

TABLE 1 - COUPLING ROD PIN JOINT LUBRICATION CHART

LUBRICATION

B041

B04K

B042

B051

B05K

B052

B061

B06K

B062

B071

B07K

B072

Kluber Syntheso

D460 EP oil

Mobil gear oil

SHC 320

Mobilith SHC 007

semi-fluid grease

Kluberoil 4UHI

460

Capacity Required

(in ml)

LUBRICATION

B081

B08K

B082

B091

B09K

B092

B101

B10K

B102

B121

B12K

Kluber Syntheso

D460 EP oil

Mobil gear oil

SHC 320

Mobilith SHC 007

semi-fluid grease

Kluberoil 4UHI

460

Capacity Required

(in ml)

120

Not Recommended for Food Applications

Not a Suitable Alternative for Food Applications

Recommended for Food Applications

RECOMMENDED SERVICE INTERVALS

Inspect and lubricate every 3000 operating hours.

If further advice is required relating to service intervals for specific arduous applications please contact Mono Pumps
Limited.

Mono Pumps Limited
Martin Street, Audenshaw
Manchester, M34 5DQ, England
Tel: +44 (0) 161 339 9000 Fax: +44 (0) 161 344 0727
E-mail: info@mono-pumps.com
www.mono-pumps.com

Issued - May 2001

Mono Pumps Around the World

A Halliburton Company

Contacts:

MONO PUMPS LIMITED
Martin Street
Audenshaw
Manchester
England
M34 5DQ

Tel: 0161 339 9000
Fax: 0161 344 0727
E-mail (general): info@mono-pumps.com
E-mail (service): service@mono-pumps.com
Web site: www.mono-pumps.com

MONO PUMPS (AUSTRALIA) PTY LTD
Mono House
338-348 Lower Dandenong Road
Mordialloc 3195
Victoria
Australia

Tel: +61 (0)3 9580 5211
Fax: +61 (0)3 9580 6659
E-mail: ozsales@mono-pumps.com
Web site: www.mono-pumps.com

MONOFLO, INC.
16503 Park Row
Houston
Texas 77084
USA

Tel: +1 281 599 4700
Fax: +1 281 599 4733
E-mail: inquire@monoflo.com
Web site: www.monoflo.com

MONO PUMPS (NEW ZEALAND) LTD
P.O. Box 71-021
34-41 Fremlin Place
Avondale
Auckland 7
New Zealand

Tel: +64 (0)9 829 0333
Fax: +64 (0)9 828 6480
E-mail: info@mono-pumps.co.nz
Web site: www.mono-pumps.com

Europe:

Austria
Belgium
Cyprus
Czech Republic
Denmark
Estonia
Finland
France
Germany
Greece
Hungary
Iceland
Italy
Malta
Netherlands
Norway
Poland
Portugal
Romania
Russia
Spain
Sweden
Switzerland

Australasia:

Queensland
Adelaide
Perth
Darwin
Sydney
Tasmania
Fiji
Hong Kong
Indonesia
Japan
Korea
Malaysia
New Caledonia
South Pacific
Pakistan
Papua New Guinea
Philippines
Taiwan
Singapore
Solomon Islands
Sri Lanka
Thailand
Vanuatu
Vietnam

Middle East:

Bahrain
Israel
Jordan
Kuwait
Beirut
Lebanon
Qatar
Saudi Arabia
Sultanate of Oman
Syria
Turkey
United Arab Emirates
Republic of Yemen

South America:

Argentina
Brazil
Chile
Colombia
Costa Rica
Guatemala
Peru
Venezuela
West Indies

Distributors

UK/Eire:

Dublin
Channel Islands
Glasgow
West Midlands
Somerset
London
Aberdeen
Rotherham
Gtr. Manchester
Cleveland

JOWA 3SEP OWS

OILY WATER SEPARATOR

Standard

K:\1-NYA K\1-JOWA PRODUKTER\3SEP\Manual

40/42

15.0 Oil Sensor Operating Manual

JOWA 3SEP OWS

OILY WATER SEPARATOR

Standard

K:\1-NYA K\1-JOWA PRODUKTER\3SEP\Manual

41/42

16.0 Spare/ Consumables Parts List

JOWA 3SEP OWS Spares Rev C

Recommended Consumables and Spareparts for

JOWA 3SEP OWS 1.0m3/h

Quantity for:

Item

Article No

Description

1 year

3 years

(not supplied)

01:00 COMSUMABLES:

01:01 17004-12407

Jowa F-200C Filter material

100

01:02 20013-02500

Zinc Anode 1-5m3 Filter Tanks

01:03 20013-02500

Zinc Anode Gravity Tank

02:00 SPAREPARTS:

02:01 50075-21002

Filterscreen top 1.0mm

02:02 50075-22002

Filterscreen bottom 0.5mm

02:03 50100-21002

Filterscreen Drain 0.5mm

02:04 22311-03600

Oil Sensor Stick CLM-36N

02:05 10109-00002

Pressure gauge 0-10 BAR P1

02:06 94007-52010

Fuse 1 A

02:07 27060-20202

Main Switch KG20

02:08 27060-42001

Power On CG4 A1787

02:09 27060-42102

1-0-2 Switch CG4 A210

02:10 20610-01042

Reset Push Button

02:11 20600-00110

OPLC M91-2-R1

02:12 20600-00111

Epander PLC EX90-D18-R08

02:13 42000-00230

Relay PT370730

02:14 99100-00203

Relay 3RT1017 1AP01 5,5kW

02:15 99100-00018

Terminals WDU 2,5

02:16 20700-75552

Transformer 380-480/2X110

02:17 99100-00086

Transformer 230VAC/24V DC

03:00 RTE OIL CONTENT METER

03:01 87081-00000

JOWA RTE Oil Content Meter

03:02 87082-00000

Bilge Alarm Deckma

04:00 PUMP

04:01 23001-00012

Stator Mono Cgg

04:02 22415-00002

O ring mono pump G range

04:03 22415-00001

Mechanical Seal

08:00 VALVES

08:01 22304-00256

Pneumatic valves DN25

08:02 22304-00326

Pnematic valves DN32

08:03 22304-00406

Pnematic valves DN40

08:04 22304-06236

Solenoid valves complete

08:05 22303-20224

Safety valve DN20 4 BAR

08:06 10107-08436

Pressure Gauge Valve DN15

K:\1-NYA K\1-JOWA PRODUKTER\3SEP\Manual\Documents\Spare Parts List\

JOWA 3SEP OWS Spares Rev C

Recommended Consumables and Spareparts for

JOWA 3SEP OWS 2.5m3/h

Item

Article No

Description

Start Up

1 year 3 years

(not supplied)

01:00 COMSUMABLES:

01:01 17004-12407

Jowa F-200C Filter material

100

200 kg

01:02 20013-02500

Zinc Anode 1-5m3 Filter Tanks

01:03 20013-02500

Zinc Anode Gravity Tank

02:00 SPAREPARTS:

02:01 50150-22002

Filterscreen top 1.0mm

02:02 50150-22002

Filterscreen bottom 0.5mm

02:03 50100-22002

Filterscreen Drain 0.5mm

02:04 22311-03600

Oil Sensor Stick CLM-36N

02:05 10109-00002

Pressure gauge 0-10 BAR P1

02:06 94007-52010

Fuse 1 A

02:07 27060-20202

Main Switch KG20

02:08 27060-42001

Power On CG4 A1787

02:09 27060-42102

1-0-2 Switch CG4 A210

02:10 20610-01042

Reset Push Button

02:11 20600-00110

OPLC M91-2-R1

02:12 20600-00111

Epander PLC EX90-D18-R08

02:13 42000-00230

Relay PT370730

02:14 99100-00203

Relay 3RT1017 1AP01 5,5kW

02:15 99100-00018

Terminals WDU 2,5

02:16 20700-75552

Transformer 380-480/2X110

02:17 99100-00086

Transformer 230VAC/24V DC

03:00 RTE OIL CONTENT METER

03:01 87081-00000

JOWA RTE Oil Content Meter

03:02 87082-00000

Bilge Alarm Deckma

04:00 PUMP

04:01 23002-00012

Stator Mono Cgh

04:02 22415-00002

O ring mono pump G range

04:03 22415-00001

Mechanical Seal

08:00 VALVES

08:01 22304-00256

Pneumatic valves DN25

08:02 22304-00326

Pnematic valves DN32

08:03 22304-00406

Pnematic valves DN40

08:04 22304-06236

Solenoid valves complete

08:05 22303-20224

Safety valve DN20 4 BAR

08:06 10107-08436

Pressure Gauge Valve DN15

Quantity for:

K:\1-NYA K\1-JOWA PRODUKTER\3SEP\Manual\Documents\Spare Parts List\

JOWA 3SEP OWS Spares Rev C

Recommended Consumables and Spareparts for

JOWA 3SEP OWS 5.0m3/h

Item

Article No

Description

Start Up

1 year 3 years

(not supplied)

01:00 COMSUMABLES:

01:01 17004-12407

Jowa F-200C Filter material

200

400 kg

01:02 20013-02500

Zinc Anode 1-5m3 Filter Tanks

01:03 20013-02500

Zinc Anode Gravity Tank

02:00 SPAREPARTS:

02:01 50300-21002

Filterscreen top 1.0mm

02:02 50300-22002

Filterscreen bottom 0.5mm

02:03 50100-23002

Filterscreen Drain 0.5mm

02:04 22311-03600

Oil Sensor Stick CLM-36N

02:05 10109-00002

Pressure gauge 0-10 BAR P1

02:06 94007-52010

Fuse 1 A

02:07 27060-20202

Main Switch KG20

02:08 27060-42001

Power On CG4 A1787

02:09 27060-42102

1-0-2 Switch CG4 A210

02:10 20610-01042

Reset Push Button

02:11 20600-00110

OPLC M91-2-R1

02:12 20600-00111

Epander PLC EX90-D18-R08

02:13 42000-00230

Relay PT370730

02:14 99100-00203

Relay 3RT1017 1AP01 5,5kW

02:15 99100-00018

Terminals WDU 2,5

02:16 20700-75552

Transformer 380-480/2X110

02:17 99100-00086

Transformer 230VAC/24V DC

03:00 RTE OIL CONTENT METER

03:01 87081-00000

JOWA RTE Oil Content Meter

03:02 87082-00000

Bilge Alarm Deckma

04:00 PUMP

04:01 24219-05010

Stator 1

04:02 24219-05011

Rotor

04:03 24219-05012

Mechanical Seal

04:04 24219-05013

Coupling

08:00 VALVES

08:01 22304-00256

Pneumatic valves DN25

08:02 22304-00326

Pnematic valves DN32

08:03 22304-00406

Pnematic valves DN40

08:04 22304-06236

Solenoid valves complete

08:05 22303-25324

Safety valve DN25 4 BAR

08:06 10107-08436

Pressure Gauge Valve DN15

Quantity for:

K:\1-NYA K\1-JOWA PRODUKTER\3SEP\Manual\Documents\Spare Parts List\

JOWA 3SEP OWS Spares Rev C

Recommended Consumables and Spareparts for

JOWA 3SEP OWS 10.0m3/h

Item

Article No

Description

Start Up

1 year 3 years

(not supplied)

01:00 COMSUMABLES:

01:01 17004-12407

Jowa F-200C Filter material

500

1000 kg

01:02 20013-70800

Zinc Anode 10m3 Filter Tanks

01:03 20013-02500

Zinc Anode Gravity Tank

02:00 SPAREPARTS:

02:01 50750-21002

Filterscreen top 1.0mm

02:02 50750-22002

Filterscreen bottom 0.5mm

02:03 50100-24002

Filterscreen Drain 0.5mm

02:04 22311-03600

Oil Sensor Stick CLM-36N

02:05 10109-00002

Pressure gauge 0-10 BAR P1

02:06 94007-52010

Fuse 1 A

02:07 27060-20202

Main Switch KG20

02:08 27060-42001

Power On CG4 A1787

02:09 27060-42102

1-0-2 Switch CG4 A210

02:10 20610-01042

Reset Push Button

02:11 20600-00110

OPLC M91-2-R1

02:12 20600-00111

Epander PLC EX90-D18-R08

02:13 42000-00230

Relay PT370730

02:14 99100-00203

Relay 3RT1017 1AP01 5,5kW

02:15 99100-00018

Terminals WDU 2,5

02:16 20700-75552

Transformer 380-480/2X110

02:17 99100-00086

Transformer 230VAC/24V DC

03:00 RTE OIL CONTENT METER

03:01 87081-00000

JOWA RTE Oil Content Meter

03:02 87082-00000

Bilge Alarm Deckma

04:00 PUMP

04:01 24219-10010

Stator 1

04:02 24219-10011

Rotor

04:03 24219-10012

Mechanical Seal

04:04 24219-10013

Coupling

04:05 24219-10014

Coupling Kit

08:00 VALVES

08:01 22304-00256

Pneumatic valves DN25

08:02 22304-00326

Pnematic valves DN32

08:03 22304-00406

Pnematic valves DN40

08:04 22304-06236

Solenoid valves complete

08:05 22303-32404

Safety valve DN32 4 BAR

08:06 10107-08436

Pressure Gauge Valve DN15

Quantity for:

K:\1-NYA K\1-JOWA PRODUKTER\3SEP\Manual\Documents\Spare Parts List\

JOWA 3SEP OWS

OILY WATER SEPARATOR

Standard

K:\1-NYA K\1-JOWA PRODUKTER\3SEP\Manual

42/42

17.0 Approval Certificates

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