{Change Comments ***********************************************************} {7/27/95, Updated for Catalyst v2.20 per Fanuc 6M M001.85.01 Format. DWB} {1/17/96, Updated .85 to .86 version, MPK} {3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK} {8/28/96 Updated: Fanuc 0M M062.89 Created: Fanuc 0M M062.89.1 For: Gibbs & Associates/National Machinery Versions: Catalyst v3.05.03C/Compost 4.21.37/v1.0b1 Changes made per Ken Hoffman of National Machinery. Updated for Catalyst v3.05C per Fanuc 6M M001.89 Format. DWB} {5/23/97 Copied: Fanuc 0M M062.89.1 Created: Fan 0M Komo [MSG] Mxxx.89 For: Mueller Sporting Goods per Dean Orsborn Control: Fanuc 0M Machine: Komo Router Created new post per Komo sample program and info sheet. Joe Cusimano} {10/29/97 Initial: Fanuc 0M Komo [MSG] Mxxx.89 Created: Fanuc 0M Komo [MSG] Mxxx.89.1 Develop: ComPost2 1.1b2, Virtual Gibbs 4.21.09 Comment: Modified per marked up readout from Dean Orsborn and conversation with Joe Cusimano. Changed Preset in MachSpec from G52 to G92. Changed Preset command at beginning of program to literal G52. Moved output of Y home at end of program to below AllToolsOnePart sub. Moved saftey start blocks at beginning of program to above AllToolsOnePart sub. Jim Radcliffe} {Prog Numeric Format Definitions ****} #1 = '#.00' #2 = '###.###;0.' #3 = '*###.###;0.' #4 = '####.####;0.' #5 = '#######0' #6 = '####^##0' #7 = '0000' #8 = '00' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(ToolDiameter#,4) {.72} FORMAT(TrackZNO#,4) FORMAT(Repeats#,5) FORMAT(Operation#,5) {.72} FORMAT(Tool#,8) {.72} FORMAT(Parts#,5) {.72} FORMAT(Dwell#,6) {.72} FORMAT(CallMasterNum#,7) FORMAT(Program#,7) {.72} FORMAT(ADD#,5) {Prog Subroutines **********************************************************} RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN DoSubComment: IF UseComments? AND SubComment? FORMAT(Program#,5) SeqC ' ( SUB NUMBER: ' Program# ' )' EOL FORMAT(Program#,7) END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? SeqC ' ( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? SeqC ' ( ' OperationComment$ ' )' EOL END IF WorkGroupComment? SeqC ' ( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? SeqC ' ( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? SeqC ' ( ' ToolComment$ ' )' EOL END RestoreScale END RETURN PSInit: {reset flags} NewWFOF RotateF OptCyc1F MasterOpF CallMasterOpF RETURN PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqC ' A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC ' A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqC ' B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC ' B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN DoPostScript: PSInit EachPS SeqC PostScript EOL {literals} PSStuff {commands} NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqC EndOpPS EOL {literals} PSStuff {commands} NextPS RETURN EntryMove: IF FeedEntry? SeqC Feed ZIn FeedEnt EOL ELSE SeqC RapidC ZIn EOL END RETURN StartSub: OpenSub ':' Program# EOL DoSubComment RETURN SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN StdSub: SeqC ' M98 P' Repeats# Program# EOL StartSub RETURN FinishSub1: {part 1} SeqC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN FinishSubG92: {part 2} SeqC Preset ShiftRC EOL SeqC EndSub EOL CloseSub SeqC Preset UnshftRC EOL RETURN OpenMP: IF EquallySpacedOffsets? NewProg SeqC ' M98 P' Parts# Program# EOL StartSub END RETURN CloseMP: IF EquallySpacedOffsets? SeqC Preset ShiftPC EOL SeqC EndSub EOL CloseSub SeqC Preset UnshftPC EOL END RETURN DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqC AbsValue EOL END RETURN FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN ckCRC: IF LastFeat? CRCOffC ELSE IF NOT ZMove? SetFlag('2') { CRCOffsetC } CRCOnC END END RETURN ckCRCNum: IF Flag?('2') SetFlagF('2') CRCOffsetC END RETURN FormatLine: DoAbsOrInc ckCRC ckCRCNum FeedC MoveXYZC RETURN ToolPath: ResetCRCNum EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC ' M98 P1' Program# EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC DoDrillAbsOrInc MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc ckCRC ckCRCNum RapidC MoveXYZC EOL END ELSE IF LineFeat? IF XMove? OR YMove? OR ZMove? IF Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatLine FeedRateC EOL DecelMove2 END SeqC FormatLine DecelFeed EOL ELSE SeqC FormatLine FeedRateC EOL END END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN WFOStuff: ' G' ADD# Tool# Num#('53') RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP Seq IncValue EOL RETURN AutoCycCutSub2: {part 2} ToolPath SeqC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? {.81} FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN G92Sub: SubWarning StdSub SeqC AbsOrInc Connect StrtPos EOL Milling FinishSub1 FinishSubG92 RETURN ZonlyRepAutoCycle: {.86} AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? Feed IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC IncValue StrtPosC EOL AbsOrInc END END SeqC ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? Rapid IF SPXMove? OR SPYMove? SeqC IncValue StrtPosC EOL AbsOrInc END IF FeedEntry? SeqC ZCP2PlusInc EOL END END IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE IF FirstCycle? Rapid END SeqC RapidC ZInPlusInc EOL END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC ' M98 P1' Program# EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 IF FeedConnect? {there is no Z up in the sub} IF FIFO? SeqC Feed ZCP2 FeedEnt EOL ELSE SeqC Rapid ZCP2 EOL END END SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqC ' M98 P1' Program# EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqC EndSub EOL CloseSub RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN GetStartOfSameTool: DoOpComments DoPostScript CheckPass IF Equal? SpeedRPM# LAST SpeedRPM# { do nothing, speed is same } ELSE { need to output Tool#, Speed, and Spindle Direction to change speed } SeqC ' T1' Tool# EOL SeqC SpinOn Speed EOL END RETURN {Start of executable Prog **************************************************} {setup and initializations} InitProg ReverseXZArcs SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('30000') SetMaxFeed('500') SetFlagF('1') { Milling ZShiftOnly SepSubs } SetFlagF('2') { CRCOffsetC } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ':' Program# EOL IF UseComments? AND ProgramNameComment? SeqC ' ( ' ProgramName$ ' )' EOL END IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? SeqC ' ( ' ProgramComment$ ' )' EOL END IF FormatNameComment? SeqC ' ( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? SeqC ' ( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? SeqC ' ( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? SeqC ' ( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? SeqC ' ( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale SeqC Rapid Plane ' G20' CRCOff ' G49' ' G64' DrillOff AbsOrInc ' Z0.' SpinOff EOL IF ToolChangeAtHome? SeqC ' G52' Home EOL END SeqC ' G49' ' Z0.' SpinOff EOL IF MultipleParts? AND AllToolsOnePart? OpenMP END DoOpComments DoPostScript Seq AbsOrInc EOL SeqC ' T1' Tool# EOL SeqC SpinOn Speed EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC Rapid PlaneC WFOStuff StrtPos EOL SeqC Rapid OfstOn EOL SeqC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF NewTool? {Finish off last Operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END IF LAST NOT CoolOff? SeqC CoolOff EOL END SeqC ' G49' ' Z0.' SpinOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF LAST ProgStop? SeqC ' M0' EOL ELSE SeqC ProgStop EOL END {Start new Operation} DoOpComments DoPostScript Seq AbsOrInc EOL SeqC ' T1' Tool# EOL SeqC SpinOn Speed EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC Rapid PlaneC WFOStuff StrtPos EOL SeqC Rapid OfstOn EOL SeqC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? IF LAST NOT CoolOff? SeqC CoolOff EOL END SeqC ' G49' ' Z0.' SpinOff EOL SeqC ' M0' EOL {Start new Operation} GetStartOfSameTool SeqC Rapid PlaneC StrtPos EOL SeqC OfstOn EOL SeqC CoolOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset? SeqC ' G49' ' Z0.' EOL {Start new Operation} GetStartOfSameTool SeqC PlaneC Rapid StrtPos EOL SeqC OfstOn EOL ELSE {Start new Operation} GetStartOfSameTool SeqC Rapid PlaneC StrtPos EOL END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? {.81} SeqC FeedC CRCOffC ZCP3C FeedEntC EOL ELSE SeqC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END SeqC DrillCP EOL GetCycle SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL IF CallMasterOp? SeqC ' M98P1' CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqC ' M98P1' Program# EOL StartSub ToolPath SeqC EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqC Rapid ' G80' ZCP3 EOL IF Repeats? FinishSubG92 END END END NextOp {loops back to EachOP until last Operation} {End of program ************************************************************} {finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END IF NOT CoolOff? SeqC CoolOff EOL END SeqC ' G49' ' Z0.' SpinOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF ProgStop? SeqC ' M0' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqC ' G28' IncValue ' Y0.' EOL SeqC AbsOrInc EOL SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END