Group 4 0 I6 Engine

background image

Six Cylinder Engine

1997-99

JEEP

CHEROKEE

(XJ)

PARTS CATALOG

Page

Group

Six

Cylinder Engine

Head

riming Belt and Cover

\

Cylinder Block

Engine Oiling

Crankshaft,

Piston

and

Converter

Manifolds

Camshafts Valves

Crankcase Ventilation

June

1998

background image

Page

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Six Cylinder Enaine

Group

Six Cvlinder

June

1998

background image

1997-99

JEEP CHEROKEE (XJ)

Six

Cylinder Engine

PARTS CATALOG

Page

3

Group

Six

Cylinder Engine

Cylinder Head

200

Cylinder Head

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.Fig.

Cylinder Block

300

Cylinder Block

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.Fig.

Crankshaft, Piston and Torque Converter

400

Crankshaft, Piston and Torque Converter

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.Fig.

Camshafts Valves

500

Camshaft and Valves.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.Fig.

Timing Belt and Cover

600

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig.

Engine Oiling

700

Engine Oiling.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.Fig.

Manifolds

800

Manifold, Intake and Exhaust

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.Fig.

Crankcase Ventilation

900

Crankcase Ventilation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.Fig.

JEEP CHEROKEE

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto. AlSlN

DGD

=

3

Auto (DGA)

AR =

Use

as

Required;

=

Non-Illustrated Part;

=

New

This

ModelYear

June

1998

background image

Page

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Six Cylinder Engine

Cylinder

Head

June 1998

. . .

.

.

background image

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure

Six

Cylinder

Engine

Page

ITEM

PART

QTY

LINE

ENGINE

TRANS

DESCRIPTION

Cylinder

Head

1

5302 0622

1

53020

1

ERO
ERO

HEAD, Cylinder

1997 XJ
1998 XJ

1

ERO

1999 XJ

3

J310 5394

1

EPO

PLUG, Cylinder Block Oil Hole

1997 XJ

J310 5394

1

ERO

1998 XJ, 1999 XJ

5

5302 0754

1

ERO

GASKET, Cylinder Head

1997 XJ, 1998 XJ

53020

1

ERO

1999 XJ

7

6035 51 4

5

ERO

BOLT, Cylinder Head

wlo Dome

6035 51 5

2

ERO

8

6035 51 6

6

ERO

6035 51 6

7

ERO

1999 XJ
1997 XJ, 1998 XJ

4636

1
1

ERO
ERO

1998 XJ
1999 XJ

12

6035 566

8

ERO

BOLT, Hex Flange Head,

.OO

13

4777 536

1

ERO

CAP,

Oil Filler

14

GASKET, Valve Cover

53020

1

53020

1

ERO
ERO

1998 XJ
1999 XJ

53020

15

ERO

16

5301 0424

15

ERO

1999 XJ

GROMMET, Insulator

JEEP CHEROKEE

(XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto. AlSlN

DGD 3

Auto (DGA)

AR

Use as Required;

Non-Illustrated Part;

#

New

This

ModelYear

June

1998

background image

Page

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Six

Cylinder Engine

Cylinder Block

@--

0

0

0

0

0

0

0

0

0

June 1998

background image

1997-99

JEEP CHEROKEE (XJ)

Six

Cylinder Engine

PARTS CATALOG

Figure

Page

ITEM

PART

QTY

LINE

ENGINE

TRANS

DESCRIPTION

Cylinder

Block

1

1
1

BLOCK, Short

ERO

1997 XJ, 1998 XJ

ERO

DBB

1999 XJ

1

ERO

DGO

1999 XJ

-3

BEARING KIT, Camshaft,

Oversize

REQUIRED). 1999 XJ

5

PLUG, Cylinder Block Oil Hole

6034 166

4

ERO

1997 XJ

6034 166

3

ERO

1998 XJ 1999 XJ

7

J400 5148

2

ERO

DOWEL, Transmission

8

J310 5394

6

ERO

PLUG, Cylinder Block Oil Hole

GASKET PACKAGE, Engine

4740 008

1

ERO

DBB

1997 XJ

4740

1

ERO

DGO

1999 XJ

12

5302 0566

1

ERO

BRACE, Main Bearing Cap

13

0141 215

2

ERO

DOWEL,

x

JEEP CHEROKEE (LHD) (RHD) (XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto. AlSlN

DGD

=

3

Auto (DGA)

AR

= Use as Required;

= Non-Illustrated Part;

#

New This ModelYear

June 1998

background image

1997-99

JEEP CHEROKEE (XJ)

Page

PARTS CATALOG

Six Cylinder Engine

Crankshaft, Piston and Torque Converter

June

1998

,

background image

1997-99

JEEP CHEROKEE (XJ)

Six Cylinder Engine

PARTS CATALOG

Figure

Page

PART

QTY

LINE

ENGINE

TRANS

DESCRIPTION

Crankshaft, Piston and Torque Converter

1

4864 726

1

4864 726

1

CRANKSHAFT

ERO

DBB

ERO

DGO

1998 XJ, 1999 XJ

2

4778 126

1

ERO

SEAL PACKAGE Crankshaft

5

0524

6

ERO

DBB

BOLT, Flywheel

5300 91 81

1

ERO

DBB

Bearing

7

5302 0123

12

ERO

BOLT, Connecting

Rod

10

J400 6385

12

ERO

NUT, Hex Flange,

11

6034 749

1

EPO, ERO

KEY, Crankshaft Sprocket

12

BOLT

01 82

1

EPO, ERO

1999 XJ

6029 736

1

13

J323 01 55

1

EPO, ERO

1997 XJ, 1998 XJ

EPO. ERO

WASHER, Plain

-1 6

8350 7080

AR

EPO, ERO

BEARING PACKAGE, Crankshaft,

Undersize

-1 7

8350 7083

AR

EPO, ERO

BEARING PACKAGE, Crankshaft,

Undersize

18

BEARING PACKAGE, Crankshaft Thrust, Standard Size

8350 7084

1

EPO, ERO

1999 XJ

8350 7084

1

EPO, ERO

Standard, 1997 XJ, 1998 XJ

-1

9

8350 7086

AR

EPO, ERO

BEARING PACKAGE, Crankshaft Thrust,

Undersize

-23

8350 0301

AR

EPO, ERO

BEARING KIT, Connecting

Rod,

Undersize

26

J321 4094

1

ERO

DGO

PLATE, Drive Plate Backing

27

CONVERTER, Torque

5300 3431

ERO

DGS

1997 XJ

5300 3431

1

B, T

ERO

DGS

1998 XJ, 1999 XJ

5300 3431

1

J, U

ERO

DGS

1998 XJ, 1999 XJ

28

J315 1407

6

ERO

DGO

BOLT, Hex Head,

29

PISTON PIN AND ROD

4798 329

6

ERO

4798 330

AR

EPO

B Size, 3.8742, 1998 XJ, 1999 XJ
C Size, 3.8746. 1997 XJ

4798

330

6

ERO

C Size;

1998 XJ, 1999 XJ

4798 331

6

ERO

4798 332

AR

EPO

D Size, 3.8750, 1998 XJ, 1999 XJ
E Size, 3.8754, 1997 XJ

4798 332

6

ERO

E Size, 3.8754, 1998 XJ, 1999 XJ

4798 333

6

30

ERO

F Size; 3.8758; 1998 XJ, 1999 XJ

PIN, Piston, Serviced in Piston Assembly, (NOT SERVICED)

JEEP CHEROKEE (LHD) (RHD) (XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto. AlSlN

DGD

=

3

Auto (DGA)

AR = Use as Required;

= Non-Illustrated Part;

= New This ModelYear

June 1998

background image

Figure

Page

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Six

Cylinder Engine

ITEM

PART

QTY

LINE

ENGINE

TRANS

DESCRIPTION

Crankshaft, Piston and Torque Converter

31

4798 878

6

ERO

32

1998 XJ, 1999 XJ

VICED)

ROD, Connecting, Serviced in Piston Assembly, (NOT SER-

JEEP CHEROKEE (LHD)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto. AlSlN

DGD = 3

Auto (DGA)

June

1998

AR

=

Use as

Required;

-

=

Non-Illustrated Part;

#

New This

ModelYear

background image

Six Cylinder Engine

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure

Page

ITEM

PAR

LIN

Crankshaft, Piston and Torque Converter

JEEP CHEROKEE (LHD) (RHD)

(XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto. AlSlN

DGD

=

3

Auto (DGA)

AR =

Use as Required; = Non-Illustrated Part;

#

New This ModelYear

June 1998

background image

Page

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Six Cylinder Engine

Camshaft and Valves

June

1998

. .

.

.

,

.

background image

Six Cylinder Engine

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure

Page

ITEM

PART

QTY

LINE

ENGINE

TRANS

DESCRIPTION

Camshaft and

Valves

1

CAMSHAFT

5302 0438

1

ERO

1997 XJ, 1998 XJ

1

ERO

1999 XJ

6384

1

EPO

3

1997 XJ, 1998

VALVE, Intake, Standard

3300 351 5

6

ERO

1999 XJ

-4

VALVE

, Intake,

(NOT REQUIRED), 1999 XJ

3300 351 9

AR

EPO, ERO

1997 XJ 1998 XJ

(NOT REQUIRED), 1999 XJ

3300 3575

AR

EPO, ERO

1997 XJ, 1998 XJ

4637 537

6

ERO

1999 XJ

4637 537

6

ERO

-7

Standard, 1997 XJ, 1998 XJ

VALVE. Exhaust.

-8

VALVE, Exhaust,

Oversize

(NOT REQUIRED), 1999 XJ

4637 539

AR

EPO ERO

1997 XJ 1998 XJ

9

SEAL. Valve Guide

5300 9886

6

ERO

5300 9887

6

ERO

Standard, 1997 XJ, 1999 XJ
Standard, 1998 XJ

-1

0

SEAL Valve Guide

Oversize

3300 2733

AR

EPO, ERO

11

3300 3521

24

ERO

LOCK, Valve Spring Retainer

12

SPRING Valve

5301 0388

12

ERO

1999 XJ

5302 0556

12

ERO

13

1997 XJ, 1998 XJ

RETAINER, Valve Spring

4626

12

ERO

1997 XJ, 1998 XJ

5301

0

51 4AA

12

ERO

1999 XJ

14

4740 269

12

ERO

TAPPET, Valve

15

3300 2986

12

ERO

PUSH ROD, Valve

16

5300 9886

6

ERO

SEAL, Valve Guide

18

4778 743

12

ERO

ROCKER ARM, Valve

1997 XJ

J324 2393

12

ERO

1998 XJ, 1999 XJ

19

J323 5090

12

ERO

PIVOT. Rocker Arm

20

J323 651 3

6

21

J942 5708

12

ERO
ERO

BRIDGE, Rocker Arm
BOLT, Hex Flange Head,

JEEP CHEROKEE (LHD)

&

(RHD) (XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto.

DGD = 3

Auto (DGA)

background image

1997-99

JEEP CHEROKEE (XJ)

Page

PARTS CATALOG

Six Cylinder Engine

Timing

Cover

June

1998

.

background image

Six Cylinder Engine

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure

Page

ITEM

PART

QTY

LINE

ENGINE

TRANS

DESCRIPTION

Timing

Cover

1

5302 0444

1

2

5302 0445

1

E

RO

ERO

CHAIN, Timing
SPROCKET, Camshaft

1997 XJ. 1998 XJ

0400

1

ERO

1999 XJ

3

J317 3284

1

EPO. ERO

(NOT REQUIRED), 1999 XJ
1997 XJ. 1998 XJ

6

5302 0487

1

7

EPO, ERO

GASKET, Front Cover
STUD

6035 744

1

ERO

1997 XJ 1998 XJ

8

BOLT, Hex

1999 XJ

(NOT REQUIRED), 1999 XJ

J400 6906

5

EPO, ERO

1997 XJ, 1998 XJ

893

EPO, ERO

SCREW

6034 604

2

EPO

1997 XJ

6034 91 4

1

EPO, ERO

1997 XJ, 1998 XJ

895

1

EPO, ERO

1999 XJ

6034 604

2

EPO

1997 XJ

894

1

ERO

1999 XJ

12

SCREW AND WASHER Hex

8350 2890

030

1

13

3300 3446

1

ERO

1999 XJ

EPO, ERO

SNUBBER, Timing Chain

JEEP CHEROKEE (LHD)

(XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto. AlSlN

DGD

=

3

Auto (DGA)

AR

Use as Required;

-

=

Non-Illustrated Part;

=

New

This

ModelYear

June

1998

background image

Page

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Six Cylinder Engine

Engine Oiling

June 1998

background image

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure

Six Cylinder Engine

Page

I

PA

EN IN

Engine Oiling

1

J324 1399

1

ERO

PUMP, Engine Oil

2

1

EPO, ERO

DOWEL, Oil Pump

3

J324 1733

1

ERO

COVER, Engine Oil Pump

J323 9668

1

ERO

SPRING, Oil Pressure Relief Valve

6

J317 1958

1

ERO

RETAINER, Oil Release Valve

7

J317 2334

1

ERO

GEAR, Oil Pump

10

J941 6852

4

ERO

SCREW, Hex Flange Head,

XJ, 1998 XJ

11

3300 2696

1

ERO

TUBE

,

Pump

14

1

EPO, ERO

SCREW, Hex Head Coned,

15

J324 31 16

1

ERO

SUPPORT, Engine Oil Pan, 1997 XJ, 1999 XJ
LABEL, Oil Filter Thread I.D.

5300 8907

1

1997

17

5281

090

1

EPO, ERO

FILTER, Engine Oil, 1997 XJ, 1999 XJ

1

ERO

CONNECTOR Oil Filter, 1997 XJ, 1999

20

5302 0080

1

ERO

ADAPTER, Oil Filter

21

5302 0237

1

ERO

BOLT, Oil Filter Adapter

22

3300 2972

1

ERO

0

RING, Oil Filter Adapter

23

PAN, Engine Oil

0833

1

ERO

1997 XJ

53020

1

ERO

1999 XJ

16

ERO

SCREW AND WASHER,

Hex Head,

-26

6034 733

27

7568

1

ERO

1

ERO

STUD,
GASKET, Oil Pan, 1997

1999

ERO

BOLT Double Stud Hex,

8.250-20

30

5302 0782

1

ERO

TUBE, Oil Filler, 1997 XJ, 1999 XJ

31

5301 0445

1

ERO

INDICATOR, Engine Oil Level

32

6035 417

1

ERO

PLUG, Oil Drain, 1997 XJ, 1999 XJ

33

4720 363

1

ERO

SEAL PACKAGE, Oil Filter Adapter

JEEP CHEROKEE

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

'

(DGB)

Manual Trans.

Auto. AlSlN

DGD =

3

Auto (DGA)

Required;

Non-Illustrated Part;

=

New

This

ModelYear

June

1998

background image

1997-99

JEEP CHEROKEE (XJ)

Page

PARTS CATALOG

Six Cylinder Engine

Manifold, Intake

and Exhaust

June 1998

....

..

,

background image

Six Cylinder Engine

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure

Page

ITEM

PART

QTY

LINE

ENGINE

TRANS

DESCRIPTION

Manifold, Intake and Exhaust

1

MANIFOLD, Exhaust

3300

7072

1

ERO

1997 XJ

4883 385

1

ERO

1998 XJ, 1999 XJ

3300 4255

11

ERO

1997 XJ, 1998 XJ

3

BOLT AND RETAINER, Hex Head

4

J400 7109

2

ERO

STUD,

5

6034984

2

EPO, ERO

NUT, Hex Flange Lock,

5302 0027

1

7

ERO

997

XJ,

Vacuum

3580 171

2

1998 XJ

3580 171

1

ERO

1997 XJ

3580 172

1

8

5301 0238

1

ERO
ERO

1999 XJ

GASKET,

Manifold

9

5301 0165

2

EPO, ERO

STUD,

5303 0756

1

ERO

(NOT SERVICED), 1999 XJ
1997 XJ, 1998 XJ

13

5301 0237

1
1

ERO
ERO

MANIFOLD, Intake

1997 XJ, 1998 XJ
1999 XJ

JEEP CHEROKEE

(XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto.

DGD

=

3

Auto (DGA)

AR

Use as Required;

Non-Illustrated Part;

#

New

This

ModelYear

June

1998

background image

1997-99 JEEP CHEROKEE (XJ)

Page

PARTS CATALOG

Six Cylinder Engine

Crankcase Ventilation

June

1998

background image

Six

Cylinder Engine

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure

Page

QTY

I

LINE

I

TRANS

I

Crankcase Ventilation

1

180

ERO

TUBE, Cylinder Cover

to

2

4854 265

ERO

TUBE, Crankcase Vent To Intake Manifold

3

5303 0495

1

ERO

TUBE, Crankcase Vent To Air Cleaner

4

5303 0991

ERO

Crankcase Vent Tube

4854 194

1

5302 0027

1

6

2946 079

2

ERO
ERO
ERO

1999 XJ
1997 XJ, 1998 XJ

GROMMET, Crankcase Vent

JEEP CHEROKEE

(XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto. AlSlN

DGD

=

3

Auto (DGA)

AR

Use

as

Required;

Non-Illustrated Part;

=

New This ModelYear

June 1998

background image

Figure

1997-99

JEEP CHEROKEE (XJ)

Page

PARTS CATALOG

Six Cylinder Engine

PART

QTY

LINE

TRANS

Crankcase Ventilation

JEEP CHEROKEE

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto. AlSlN

DGD

=

3

(DGA)

June 1998

AR

=

Use as Required; = Non-Illustrated Part;

=

New This


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