Glass, Frames and Mechanisms - Liftgate Window Glass—Wagon

Mondeo 2007.5 (02/2007-)

Print

Removal and Installation

Materials

General Equipment

Removal

WARNING: Refer to: Window Glass Health and Safety Precautions (100-00 General Information, Description and Operation).

Name

Specification

Windshield Adhesive Kit WSS-M11P57-A5

Direct glazing removal/replacement equipment

Hot air gun

Knife

Laminated card

1. Remove the polyurethane (PU) adhesive cap and heat the PU adhesive for a minimum of 30 minutes.

General Equipment:

Direct glazing removal/replacement equipment

Material:

Windshield Adhesive Kit (WSS-M11P57-A5)

2.

3.

4.

5.

6.

CAUTION: If the original window glass is to be installed, take care not to damage the electrical

connectors and the weatherstrip.

From outside the vehicle, cut the PU adhesive.

General Equipment:

Direct glazing removal/replacement equipment

General Equipment:

Laminated card

7.

NOTE: This step is only necessary when installing a new component.

8.

NOTE: Note the position of each component before removal.

Strona 1 z 3

2012-08-11

http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1449&proc-uid=G860163&gui...

Installation

1.

NOTE: This step is only necessary when installing a new component.

2.

NOTE: Make sure that these components are installed to the noted removal position.

3.

1.

NOTE: Minimum 1 mm bead thickness.

General Equipment:

Knife

2.

NOTE: Make sure that the mating faces are clean and free of foreign material.

3. Prepare the window glass, window glass flange and trimmed PU adhesive in accordance with the instructions

supplied with the PU adhesive kit.

General Equipment:

Hot air gun

Material:

Windshield Adhesive Kit (WSS-M11P57-A5)

4.

NOTE: Discard the first 100 mm of adhesive as this may have a reduced working time.
NOTE: Make sure that any breakage in the continuous bead of adhesive is overlapped by 20 mm.

General Equipment:

Direct glazing removal/replacement equipment

Material:

Windshield Adhesive Kit (WSS-M11P57-A5)

5.



Press firmly and evenly into position.

General Equipment:

Direct glazing removal/replacement equipment

Material:

Windshield Adhesive Kit (WSS-M11P57-A5)



Using tape, secure the window glass in the correct position until the
PU adhesive has cured.

6. If the ambient temperature falls below 10°C, apply warm air (25°C) continuously for 15 minutes.

General Equipment:

Hot air gun

7.

8.

9.

Strona 2 z 3

2012-08-11

http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1449&proc-uid=G860163&gui...

10.

1. Torque: 22 Nm

Strona 3 z 3

2012-08-11

http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1449&proc-uid=G860163&gui...