TRAK AGE 3 [ 0002] MT16 89


{
MILL=T
LATHE=F
SIMPLE_ROT_POS=F
ROTARY_MILL=F
ADV_MILL=F
SUBS=F
MILLTURN_Y-AXIS=F
METRIC=F
}

{5/24/93
created initial NoSubs Processor to .81 format
FIFO stuff not supported
variables: 1 = tools 1st op; 2 = tools last op; 3 = ncCAMs last op
Jim Radcliffe}

{7/29/93, v.81.1, added FIFO handling, JR}
{8/3/93, v.81.2, SameTool WFO, RapidF#, additional FIFO handling, JR}
{9/12/95, v.81.3, FIFO? queries changed to ExitType & ExitFeed calls, WFO MultipleParts, JR}
{5/8/96, v.89, Return to the StrtPos before next iteration of CutAutoCycle Repeats ZshiftOnly, JR}
{6/4/96, v.89.1, minor corrections SeqC, CRCOff & SameTool, JR}

{10/24/96
Initial: Fanuc 6M NoSubs M877.89.1
Created: TRAK AGE 3 MZ66.89
ForUser: Rose
Control: TRAK A.G.E. 3 ( formatted for CAD/CAM )
Machine: TRAK DPM
Develop: ComPost2 68k v1.0b3, Catalyst68K v3.09.05C
Comment: New processor per manual.
Suppressed Coolant Off commands. No Spindle On commnds. No Full Retract.
No Optional Stop. No Tool Length Offset. No Tool Diameter Offset.
Unconditional IJK
Jim Radcliffe}

{6/2/97
Initial: TRAK AGE 3 MZ66.89
UpDated: TRAK AGE 3 MZ66.89.1
ForUser: Callaway Golf
Modified: Unchecked 'Allow R-Format Arcs' and 'Arc Stops on Quadrants',
Trak does not allow R radius formatting.
Removed G40, G41 & G42 from Form (this leaves the Prog intact), since Trak does
not convert CAM compensation to A.G.E. format correctly at this date.
KC}

{1/29/98,
Initial : TRAK AGE 3 MZ66.89.1
Created: TRAK AGE 3 MZ66.89.2
Customer: Brenton Engineering Company

Changes to "Prog":

1. Changed FeedC to doFeed & FeedRateC to doFeedRate in StdLine sub-routine (4 times).
Added new sub-routines to output G1 whenever a new feedrate is being output.
2. Added Save# Num#('4') to store the current feedrate.
JHE}

{10/14/98
Initial: TRAK AGE 3 MZ66.89.2
Created: TRAK AGE 3 MZ66.89.3
Develop: Compost2 v1.6b8, Virtual 4.29.63
Comment: Updated per Fanuc 6M NoSubs M877.89.5
Jim Radcliffe}

{10/14/98
Initial: TRAK AGE 3 MZ66.89.3
Created: TRAK AGE 3 (.0002) Mxxx.89
ForUser: Pemstar
Develop: Compost2 v1.6b8, Virtual 4.29.63
Comment: XYZ output accuacy changed to .0002 per Pete Jackson.
Jim Radcliffe}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '####^##0'
#7 = '#;'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4)
FORMAT(TrackZNo#,4)
FORMAT(Program#,5)
FORMAT(Operation#,5)
FORMAT(Tag#,5)
FORMAT(Tool#,5)
FORMAT(NewWFO#,5)
FORMAT(Parts#,5)
FORMAT(Dwell#,6)
FORMAT(RapidF#,7)

{Prog Subroutines **********************************************************}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

DoSubComment:
IF UseComments? AND SubComment?
'( CYCLE START )' EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF MultipleParts? AND SubComment?
'( PART ' Tag# ' )' EOL
END
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

PSInit: {reset flags}
NewWFOF
RotateF
RETURN

PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN

DoPostScript:
PSInit
EachPS
SeqC PostScript EOL
PSStuff
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL
PSStuff
NextPS
RETURN

ExitType:
IF FIFO?
FeedC
ELSE
RapidC
END
RETURN

ExitFeed:
IF FIFO?
FeedEntC
END
RETURN

FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJ
ELSE
ArcRC
END
RETURN

doFeed:
IF Equal? Recall# Num#('4') FeedContour#
FeedC
ELSE
Feed
END
RETURN

doFeedRate:
IF Equal? Recall# Num#('4') FeedContour#
FeedRateC
ELSE
FeedRate
END
RETURN


StdRapid:
IF LastFeat?
SeqC CRCOffC RapidC MoveXYZC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC RapidC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC CRCOnC RapidC MoveXYZC EOL
END
END
END
RETURN

StdLine: {enables CRC on first call, .70}
IF LastFeat?
SeqC CRCOffC doFeed MoveXYZC doFeedRate EOL {Changed FeedC & FeedRateC to doFeed}
ELSE { & doFeedRate (4 places) - JHE}
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC doFeed MoveXYZC doFeedRate EOL
ELSE
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC CRCOnC doFeed MoveXYZC doFeedRate EOL
DecelMove2
END
SeqC CRCOnC FeedC MoveXYZC DecelFeed EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC CRCOnC doFeed MoveXYZC doFeedRate EOL
END
END
END
END
Save# Num#('4') FeedContour# {Added - JHE, saves the feedrate to Var#4}
RETURN

StdArc:
EACHQuadrant
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
RETURN

ToolPath2: {for AutoCycle element moves}
EACHFeat
IF RapidFeat?
StdRapid
ELSE
IF LineFeat?
StdLine
ELSE
IF ArcFeat?
StdArc
END
END
END
NEXTFeat
RETURN

EntryMove:
IF FeedEntry?
SeqC FeedC ZInC FeedEntC EOL
Save# Num#('4') FeedEntry# {Added - JHE, saves the feedrate to Var#4}
ELSE
SeqC RapidC ZInC EOL
END
RETURN

CutAutoCycle:
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
SetSRXYtoSP
SeqC IncValue EOL
IF Repeats? AND ZshiftOnly?
EachRep
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
IF FeedConnect?
SeqC FeedC StrtPosC EOL
ELSE
SeqC RapidC StrtPosC EOL
END
END
END
EntryMove
ToolPath2
SeqC CRCOffC
IF NOT FeedConnect?
ExitType PRIME ZCP2
END
ExitFeed EOL
NextRep
ELSE
EntryMove
ToolPath2
END
SeqC CRCOffC AbsOrInc ExitType ZCP2 ExitFeed EOL
SetSRSubXY {restore tool position}
SetSRSubMove
ReSetPass2 {restore for positioning moves}
RETURN

ToolPath:
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqC
IF FIFO? AND NOT FirstFeat?
Rapid
END
MoveSXYC EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
CutAutoCycle
ELSE
SeqC MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
StdRapid
ELSE
IF LineFeat?
StdLine
ELSE
IF ArcFeat?
StdArc
END
END
END
END
NEXTFeat
RETURN

WFOStuff:
{ this controller does not support work offsets }
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

DoOp:
IF FirstOperation?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
IF FullUp?
SeqC CoolOff EOL
{SeqC IncValue OfstOff EOL}
END
DoOpComments
WFOStuff
ELSE
Plane { no output }
Seq OpToolID ToolChng EOL
DoOpComments
DoPostScript
WFOStuff
END
CheckPass
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart?
SeqC Rapid StrtPos EOL
ELSE
SeqC AbsOrInc Rapid StrtPos EOL
SeqC ZCP1 CoolOn EOL
END
Save# Num#('4') Num#('0') {Added - JHE, reset Var#4 to 0}
ELSE
IF NewTool?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
{only need to set up for tool change on 1st part}
ELSE
IF LAST NOT CoolOff?
SeqC CoolOff EOL
END
{SeqC IncValue OfstOff EOL}
DoEndOpPS
IF ToolChangeAtHome?
SeqC Rapid Home EOL
END
IF LAST ProgStop?
SeqC 'M0' EOL
END
END

{Start new Operation}

IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
IF FullUp?
SeqC CoolOff EOL
{SeqC IncValue OfstOff EOL}
END
DoOpComments
WFOStuff
ELSE
Plane { no output }
Seq OpToolID ToolChng EOL
DoOpComments
DoPostScript
WFOStuff
END
CheckPass
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart?
SeqC Rapid StrtPos EOL
ELSE
SeqC AbsOrInc Rapid StrtPos EOL
SeqC ZCP1 CoolOn EOL
END
Save# Num#('4') Num#('0') {Added - JHE, reset Var#4 to 0}
ELSE
IF SameTool?

{Finish off last Operation}

IF LAST ProgStop?
IF LAST NOT CoolOff?
SeqC CoolOff EOL
END
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
END
IF LAST ProgStop? OR NewToolOffset?
{SeqC IncValue OfstOff EOL}
END
DoEndOpPS
IF LAST ProgStop?
SeqC 'M0' EOL
END

{Start new Operation}

DoOpComments
DoPostScript
WFOStuff
CheckPass
SeqC PlaneC AbsOrInc Rapid StrtPos EOL
IF LAST ProgStop? OR NewToolOffset?
SeqC ZCP1 EOL
END
IF LAST ProgStop?
SeqC CoolOn EOL
ELSE
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
Save# Num#('4') Num#('0') {Added - JHE, reset Var#4 to 0}
END
END
END

{ Common Point for All Operations }

ResetCRCNum {call here to reset for each new operation only, call in tool path to reset for each repeat in an operation}
RapidF# {forces the output of a conditional feedrate for each operation}

IF Milling?
SeqC ZCP2C EOL
IF Repeats?
IF ZshiftOnly? AND AutoCycle?
{done in CutAutoCycle called from ToolPath}
ELSE
EACHRep
DoSubComment
IF NOT FirstCycle?
SeqC Connect StrtPos EOL
IF NOT FeedConnect?
SeqC ZCP2C EOL
END
END
END
END
IF NOT AutoCycle?
EntryMove
END
ToolPath
IF Repeats?
IF ZshiftOnly? AND AutoCycle?
{done in CutAutoCycle called from ToolPath}
ELSE
SeqC CRCOffC
IF NOT FeedConnect?
ExitType PRIME ZCP3C
END
ExitFeed EOL
NEXTRep
END
END
IF AutoCycle?
SeqC ZCP3C EOL
ELSE
SeqC CRCOffC ExitType ZCP3C ExitFeed EOL
END
ELSE
IF Drilling?
IF Repeats?
EACHRep
DoSubComment
END
SeqC DrillCP EOL
GetCycle
SeqC
IF FIFO? AND Dwell?
'G89'
ELSE
Cycle
END
FromCP ZDepth RLevel Dwell Peck Retract FeedEnt EOL
TrackZNO# FIRST SPZ#
ToolPath
IF RetractToCP1? {.81}
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
SeqC DrillOff EOL
IF Repeats?
NEXTRep
END
SeqC RapidC ZCP3C EOL
END
END
RETURN

FinishLastOp:
SeqC CoolOff EOL
{SeqC IncValue OfstOff EOL}
DoEndOpPS
IF FIRST ToolChangeAtHome?
SeqC Rapid FirstHome EOL
END
IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart? {no tool change after doing last part}
IF ProgStop?
SeqC 'M0' EOL
END
ELSE
SeqC EOP EOL
END
RETURN

DoToolsOps:
EachOp
IF GTEqual? Operation# Recall# Num#('1') AND LTEqual? Operation# Recall# Num#('2')
{Tools1stOp ² op ² ToolsLastOp}
DoOp
END
NextOp
RETURN

NextTools1stOp:
SetNextToolOp Operation#
RETURN

GetToolsOps:
EachOp
IF Equal? Operation# Recall# Num#('1') {if op = Tools1stOp}
IF GreaterThan? NextTools1stOp Recall# Num#('1') {if NextTools1stOp is greater Tools1stOp}
Save# Num#('2') SUB# NextTools1stOp Num#('1') {ToolsLastOp becomes NextTools1stOp less 1}
ELSE {else}
Save# Num#('2') Recall# Num#('3') {ToolsLastOp becomes ncCAMsLastOp}
END
END
NextOp
RETURN

DoTool:
IF NOT Flag?('1')
GetToolsOps
IF WorkFixtureOffsets?
NewWFO
EachWFO
TagInc
DoToolsOps
IncWFO
NextWFO
ELSE
EachPart
TagInc
DoToolsOps
NextPart
END
IF LessThan? Recall# Num#('2') Recall# Num#('3') {if ToolsLastOp < ncCAMsLastOp}
Save# Num#('1') ADD# Recall# Num#('2') Num#('1') {Tools1stOp becomes NextTools1stOp}
ELSE {else}
SetFlag('1') {set DoneFlag}
END
TagInit
END
RETURN

Process:
{setup and initializations}
InitProg
TagInit
ReverseXZArcs
InitWFONum
SetFlood
SetMaxRPM('10000') {?}
SetMaxFeed('500') {?}
SetFlagF('1') {done flag}
Save# Num#('1') Num#('0') {tools 1st op}
Save# Num#('2') Num#('0') {tools last op}
Save# Num#('3') Num#('0') {ncCAMs last op}
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
EOR ProgID1 EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
END
NextOp
IF MultipleParts?
IF AllToolsOnePart?
IF WorkFixtureOffsets?
NewWFO
EachWFO
TagInc
EachOp
DoOp
NextOp
FinishLastOp
IncWFO
NextWFO
ELSE
EachPart
TagInc
EachOp
DoOp
NextOp
FinishLastOp
NextPart
END
ELSE
IF OneToolAllParts?
EachOp
IF FirstOperation?
Save# Num#('1') Operation# {ncCAMs1stOp becomes Tools1stOp}
END
IF LastOp?
Save# Num#('3') Operation# {save ncCAMsLastOp}
END
NextOp
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
FinishLastOp
END
END
ELSE
EachOp
DoOp
NextOp
FinishLastOp
END
EOR EOL
CloseSub
Post2
IF UseComments?
SetScale('1')
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
END
Close
RETURN

{Start of executable Prog **************************************************}

IF MultipleParts? AND WorkFixtureOffsets?
ASCII('13') EOL
ASCII('13') EOL
'This processor does not support' EOL
'work fixture offsets ' EOL
ASCII('13') EOL
ASCII('13') EOL
ELSE
Process
END

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