Fuel Tank and Lines - Fuel Tank

Mondeo 2007.5 (02/2007-)

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Removal and Installation

Special Tool(s)

General Equipment

Removal

All vehicles

WARNING: Refer to:

Diesel Fuel System Health and Safety Precautions

(100-00 General Information, Description and Operation) /

Petrol and Petrol-

Ethanol Fuel Systems Health and Safety Precautions

(100-00 General Information, Description and Operation).

NOTE: Removal steps in this procedure may contain installation details.

Vehicles with 2.5L engine

All vehicles

310-069
Wrench, Fuel Tank Sender Unit

Fuel tank draining equipment

Hose clamp(s)

Hose clamp remover/installer

Retaining Strap

Transmission jack

Wooden Block

1. Refer to:

Lifting

(100-02 Jacking and Lifting, Description and Operation).

2. Torque: 10 Nm

3.

4.

5. Carefully pull down the exhaust pipe center heat shield, to remove the fuel tank heat shield.

Torque: 5 Nm

Strona 1 z 4

2012-08-09

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All except vehicles with diesel engine

Vehicles with 2.0L diesel engine

Vehicles with diesel engine

Vehicles with fuel fired booster heater

All vehicles

6.

NOTE: Note the orientation of the clamp to aid installation.
NOTE: Make sure that a new clamp is installed.
NOTE: Make sure that the clamp is installed to the same orientation as when removed.

General Equipment:

Hose clamp(s)

7.

WARNING: Be prepared to collect escaping fluid.

NOTE: Make sure that a new component is installed.

General Equipment:

Hose clamp remover/installer

8.

WARNING: Be prepared to collect escaping fluid.

1. Refer to:

Quick Release Coupling

(310-00A Fuel System - General Information, General Procedures).

2. Only vehicles with fuel fired booster heater.

9. Refer to:

Quick Release Coupling

(310-00A Fuel System - General Information, General Procedures).

10. Refer to:

Quick Release Coupling

(310-00A Fuel System - General Information, General Procedures).

11.

12.

WARNING: Be prepared to collect escaping fluid.

Refer to:

Quick Release Coupling

(310-00A Fuel System - General Information, General Procedures).

13.

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2012-08-09

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Vehicles with fuel fired booster heater

Vehicles with diesel engine

All except vehicles with diesel engine

All vehicles

14.

CAUTIONS:

Use suitable packing material to prevent damage to the component.

Make sure that no strain is placed on the fuel lines and wiring harnesses.

General Equipment:

Transmission jack

General Equipment:

Wooden Block

15. Torque: 24 Nm

16. General Equipment:

Retaining Strap

17.

18. Refer to:

Quick Release Coupling

(310-00A Fuel System - General Information, General Procedures).

19. Refer to:

Quick Release Coupling

(310-00A Fuel System - General Information, General Procedures).

20. Refer to:

Quick Release Coupling

(310-00A Fuel System - General Information, General Procedures).

21.

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2012-08-09

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Installation

Vehicles with diesel engine

22. Special Tool(s):

310-069

Torque: 85 Nm

23.

CAUTION: Take extra care not to damage the fuel tank level sensor float and arm.

24. Drain the fuel tank with the fuel tank draining equipment.

General Equipment:

Fuel tank draining equipment

1. To install, reverse the removal procedure.

2.

CAUTION: Take extra care not to damage the fuel tank level sensor float and arm.

NOTE: Make sure that the seal is correctly located.
NOTE: Make sure that the installation marks are aligned.

3. Refer to:

Fuel System Bleeding - 1.8L Duratorq-TDCi (Lynx) Diesel

(310-00A Fuel System - General Information,

General Procedures).
Refer to:

Fuel System Bleeding - 2.0L Duratorq-TDCi (DW) Diesel

(310-00A Fuel System - General Information,

General Procedures).

Strona 4 z 4

2012-08-09

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