Silnik SG3 100 200kW 400X 8 4 3300V


Translation from Polish
Form No F  K400037/8B
CATALOGUE CARD K4-15-164
INDUCTION 3-PHASE MOTOR
EDITION 1
EXPLOSION  PROOF TYPE
PAGE 1/6
SG3 400X-8/4
Dąbrowa Górnicza
APPLICATION
The motor of SG3 400X-8/4 type is intended for driving belt conveyor and scraper belt conveyor.
The motor can be used in underground parts of mines and surface installations of the mines, where there
are possible explosion conditions for methane and/or coal dust.
CHARACTERISTIC FEATURES OF MOTOR
" Induction 3-phase, two-speed motor with double squirrel-cage rotor.
" Explosion-proof construction with flame-proof casing of motor  d - mark I M2 EExd I, equipment
ranked as group I of category M2 according to Directive 94/9/EC.
" The degree of protection IP 55 acc. to PN EN 60034-5:2000U.
" The motors are cooled by water flowing through the water jacket of body and disk P.
" The motor has solid shaft.
" Primary voltage execution: 3300V 50 Hz.
" Class of insulation: class H.
" Thermal protection of motors - bimetal sensors (NC) or posistor PTC sensors - in winding and bearing
nodes  two identical circuits: basic and stand-by.
" Temperature control: thermometric resistors Pt 100 in winding and bearing nodes.
" Three  inlet terminal box equipped with:
 two cable inlets with rubber gasket selected to the outer diameters of feeder cable, type
Wk3u/... produced by DAMEL - catalogue card K4-15-136 or 1 (one) cable inlet of Wk3u/& type
and stopper Zk3u.
 one cable inlet of 54232...-M28 type produced by Goethe or stopper M28x1.5.
" Form of execution: flanged execution  IM3001 (B5), flange FF 740.
" The motor is executed as flanged with centring lock on disk N 680h8. The motor is fixed on machine
through centring flange by using 8 screws M24. The overall and assembly dimensions of motor are
presented at Fig. 2a and 2b.
" The motor is equipped with 2 (two) final links of protection conductor continuity control circuit [CK],
mounted in the terminal box  primary execution: the links CK-OA, produced by DAMEL
After settlement the assembly of final units CK& of other type is possible (e.g. diode+resistor, reverse
polarity, etc.) produced by DAMEL - catalogue card K4-15-121.
" The motor is intended for feeding from power network, start-up can be executed by:
 direct switching on the voltage at I or II speed,
 direct switching on the voltage at I speed and start-up at II speed through starter.
" The motor is adapted for work in temperate climate; after settlement the adaptation for work in tropical
climate TA or TH is possible.
COMPATIBILITY WITH REQUIREMENTS OF STANDARDS
The motors meet requirements of Directive 94/9/EC (ATEX), European harmonized standards and
domestic norms:
- norms for electrical equipment in areas of explosion hazard:
- EN 50014:1997+A1:1999+A2:1999  Polish equivalent PN-EN 50014:2004,
- EN 50018:2000+A1:2002  Polish equivalent PN-EN 50018:2005,
- EN 50019:2000  Polish equivalent PN-EN 50019:2005,
- norms for rotational electric machines:
- EN 60034-1:2004  Polish equivalent PN-EN 60034-1:2005 (U),
- domestic norms for induction motors for mining machines:
PN G-38010:1997.
CERTIFICATES
The motor have the certificates:
- certificate EU (ATEX ) issued by notified Testing Station GIG KD  BARBARA ,
valid on the area of European Union.
- decision of President of WUG (State Mining Authority) about permission for application in
underground mining plants.
File no: 100 200kW, SG3 400X-8 4, 3300V.doc/2006
Translated by: PTU -DAMAR- Sosnowiec
Translation from Polish
Form No F  K400037/8B
CATALOGUE CARD K4-15-164
INDUCTION 3-PHASE MOTOR
EDITION 1
EXPLOSION  PROOF TYPE
PAGE 2/6
SG3 400X-8/4
Dąbrowa Górnicza
TECHNICAL DATA
Table 1
PARAMETERS VALUES
2p=8 2p=4
Rated power PN [ kW ] 100 200
Supply voltage UN [ V ] 3300
Frequency f N [ Hz ] 50
Rated current I N [ A ] 28 42,7
Power factor cos Ć 0,68 0,87
Efficiency  [%] 92 94,4
Rotational speed n [min-1] 743 1488
Rated moment TN [Nm] 1285 1284
Multiplicity of start-up current Il / IN 4,3 6,8
Multiplicity of start-up moment Tl / TN 2,7 2,4
Multiplicity of critical moment Tb / TN 2,0 2,6
Mode of operation S1; S4-60%, 75c/h, Jext/JM=0,6
Rotor moment of inertia JM [kgm2] 12
Mass of motor [kg] 3000
1. The parameters of motor: rated current, efficiency, power factor, rotational speed and rated
moment relate to rated load at rated feeding conditions  50Hz.
2. Multiplicities of start-up current, start-up moment and critical moment refer to direct connection of
the motor to the supply network (mains).
3. Jext  inertia moment of motor load referred to the axle of shaft.
CONDITIONS OF OPERATION AND APPLICATION
a. Atmospheric pressure 800 to 1070 hPa
b. Height above the sea level d" 1000 m
c. Ambient temperature 0 to 40C
d. Relative humidity of air at temperature of +40C to 95%
e. Maximum relative humidity of air at temperature of +25C or lower
d" 100%
with steam condensation:
f. Compartments, where there are possible explosion conditions for
methane and/ or coal dust.
g. Degree of corrosive aggressiveness C acc. to PN-71/H-04651
h. Supply voltage ą 5 %UN
i. Admissible inclination of the shaft axis to level d"30
j. Parameters of cooling water (at inlet to cooling system):
- maximum temperature +30C
- maximum static pressure 3 MPa
- minimum flow 15 dm3/min
k. Water circulation terminal M27x2
File no: 100 200kW, SG3 400X-8 4, 3300V.doc/2006
Translated by: PTU -DAMAR- Sosnowiec
Translation from Polish
Form No F  K400037/8B
CATALOGUE CARD K4-15-164
INDUCTION 3-PHASE MOTOR
EDITION 1
EXPLOSION  PROOF TYPE
PAGE 3/6
SG3 400X-8/4
Dąbrowa Górnicza
Electrical connection. Power supply connection  mining armour conductor with rubber armour and
insulation, multicore, with section area of cores selected to operating conditions. Connection of
circuits of temperature sensors and temperature control thermometric elements  auxiliary cores of
feeder cable or multicore armoured (control) pilot wire, with section area of wires up to 4mm2. The
armoured conductor is entered to the terminal box by cable inlet.
Table 2
Type of inlet The range of diameters of conductors for cable inlets
Wk3u/d80... 34 38 36 40 40 44 41 46 44 49 48 53 52 57
Wk3u/d100.. 52 57 55 61 59 65 62 68 68 74
54232...-M36 18 21 20 24 22 26 25 28
DRAWINGS
Diagram of motor connections
Ek  feeder cable control general screen terminal
Diagram of sensors connections
BIMETAL OR POSISTOR TEMPERATURE SENSORS
BEARINGS WINDING
BIMETAL or
PTC
BEARINGS WINDING
BIMETAL or
PTC
THERMOMETRIC RESISTORS Pt100
Fig. 1. The diagram of motor connections  winding, protective terminals, final unit, thermal protection.
File no: 100 200kW, SG3 400X-8 4, 3300V.doc/2006
Translated by: PTU -DAMAR- Sosnowiec
Translation from Polish
Form No F  K400037/8B
CATALOGUE CARD K4-15-164
INDUCTION 3-PHASE MOTOR
EDITION 1
EXPLOSION  PROOF TYPE
PAGE 4/6
SG3 400X-8/4
Dąbrowa Górnicza
Fig.2a. Overall and assembly dimensions of motor SG3 450Y-8/4
File no: 100 200kW, SG3 400X-8 4, 3300V.doc/2006
Translated by: PTU -DAMAR- Sosnowiec
Feeder box
Water outlet
Water channel
Screen
Centre hole 20
Disk P
Water outlet
acc. to
Water inlet
Version
Stator
Water channel
motor
Type of
DIAGRAM OF COOLING SYSTEM
Translation from Polish
Form No F  K400037/8B
CATALOGUE CARD K4-15-164
INDUCTION 3-PHASE MOTOR
EDITION 1
EXPLOSION  PROOF TYPE
PAGE 5/6
SG3 400X-8/4
Dąbrowa Górnicza
Fig. 2b. Overall and assembly dimensions of motor SG3 450Y-8/4
File no: 100 200kW, SG3 400X-8 4, 3300V.doc/2006
Translated by: PTU -DAMAR- Sosnowiec
Water inlet M27x2
LIVE
ATTENTION!
DO NOT OPEN
View V
Water outlet M27x2
Cable inlet Wk3u/...
or stopper Zk3u
View W
8 holes 24
Cable inlet Wk3u/...
or stopper Zk3u
Cable inlet 54232..-M36
Translation from Polish
Form No F  K400037/8B
CATALOGUE CARD K4-15-164
INDUCTION 3-PHASE MOTOR
EDITION 1
EXPLOSION  PROOF TYPE
PAGE 6/6
SG3 400X-8/4
Dąbrowa Górnicza
OFFER FOR DELIVERIES OF MOTORS
The producer offers motors in primary execution and in options executed against the order from
customer (additional, diversified equipment).
Table 3
Constructional characteristic of
1 2 Basic execution 3 Execution against order
motor
Rated voltage 3300 V -
Frequency 50Hz 60Hz
Form of execution flanged IM 3001 -
Class of insulation H -
Thermal protection  type of
bimetal (NC) posistor PTC
sensors
Temperature control  Thermometric resistors Pt 100 in
-
thermometric elements winding and bearing nodes
2 cable inlets Wk3u/d100-59-65 Cable inlet Wk3u/...
Cable inlets
and stopper M36x1.5 Goethe 54232...-M28
The final link of protective conductor 2 units CK-0A
CK-... appointed by Orderer
continuity control circuit
(acc. to catalogue card K4-15-121)
Climatic execution for temperate climate for tropical climate TH or TA
acc. to settlements, it can require
Constructional characteristic other
 acceptance of the unit certifying
than above mentioned
the product
The following items are included to the delivered motor by producer:
- running-technical documentation (RTD - Service Manual of the motor)
- declaration of conformity WE
- decision of WUG (State Mining Authority).
ORDERING PROCEDURE
The following data should be stated in the order directed to the address of manufacturer given below:
- type of motor, power,
- rated voltage and frequency,
- motor execution: preliminary  see table 3 column 2 or execution against order, for which required equipment and
constructional characteristic should be determined acc. to table 3 column 3.
When ordering we recommend to fill up the questionnaire  Statement of technical data of the motor...  accessible at
internet (web) sites and in Marketing Department of DFME DAMEL S.A.
The producer offers additionally:
- complete guarantee and after guarantee service,
- delivery of spare parts,
- training of employees in the range of correct maintenance and operating the motor.
Producer reserves the right to implement to the motor changes resulting from technical progress.
Dąbrowska Fabryka Maszyn Elektrycznych DAMEL S. A.
Aleja Józefa Piłsudskiego 2, 41-300 Dąbrowa Górnicza, POLSKA POLAND, tel: (32) 262-32-30 to 39
Fax (32) 264-34-26, 264-10-12, http: www.damel.com.pl, email: office@damel.com.pl
Elaboration:  DAMEL  TK/MS/12/2005
File no: 100 200kW, SG3 400X-8 4, 3300V.doc/2006
Translated by: PTU -DAMAR- Sosnowiec


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