Form No. F K400037/8B
CATALOGUE CARD K4-15-156
ISSUE 1
FLAMEPROOF INDUCTION MOTOR
TYPE SG3 450Y-8/4
PAGE 1/7
Dąbrowa Górnicza
APPLICATION
The motor of type SG3 450Y-8/4 is intended for driving belt conveyor or scraper belt conveyor.
The motors can be used in underground parts of mines and surface installations of the mines, where
there are possible explosion conditions for methane and/ or coal dust.
CHARACTERISTIC FEATURES OF MOTORS
" Two-speed 3-phase induction motor with rod double squirrel - cage soldered to rings.
" Explosion-proof construction with flame-proof casing of motor d - mark I M2 EExd I, equipment
ranked as group I of category M2 according to Directive 94/9/EC,
" The degree of protection IP 55 acc. to PN-EN 60034-5:2000U,
" The motors are cooled by water flowing through water jacket of body and disk P.
" The motor has got solid shaft.
" Primary voltage execution: 3300V 50 Hz.
" Class of insulation: class H.
" Thermal protection of motors: bimetal sensors NC or posistor PTC sensors in winding and bearing nodes two
identical circuits basic and stand-by .
" Temperature control: thermometric resistors Pt 100 in winding and bearing nodes.
" Three inlet terminal box, equipped with:
two cable inlets with rubber gasket selected to the outer diameter of the feeder cable, type Wk3u/....
production DAMEL catalogue card K4-15-136 or 1 cable inlet of type Wk3u/... and stopper Zk3u,
one cable inlet of type 54232...-M28 production Goethe or stopper M28x1,5.
" The motor is executed as flanged with centring lock on disk N Ø680h8. The motor is fixed on the
machine through the centring flange by using 8 screws M24. Overall and assembly dimensions of the
motor are presented on drwg. 2a and 2b.
" The motor is equipped with two final links of protection conductor continuity control circuit, mounted in the terminal
box primary execution: final unit CK-0A produced by DAMEL
After settlement the assembly of final unit CK of other type is possible (e.g. diode+resistor, reverse polarity, etc.)
produced by DAMEL -catalogue card K4-15-121).
" The motor is intended for feeding from the mains, start-up can be executed:
- by direct switching on the voltage on I or II speed,
- by direct switching on the voltage on I speed and start-up on II speed through starter.
" The motors adapted for work in temperate climate; after settlement the adaptation for work in tropical climate TA
or TH is possible.
COMPATIBILITY WITH REQUIREMENTS OF STANDARDS
The motors meet requirements of Directive 94/9/EC (ATEX), European harmonized standards and
domestic norms:
- norms for electrical equipment in areas of explosion hazard:
EN 50014:1997+A1:1999+A2:1999 Polish equivalent PN-EN 50014:2002U,
EN 50018:2000+A1:2002 Polish equivalent PN-EN 50018:2002U + A1:2003U,
EN 50019:2000 Polish equivalent PN-EN 50019:2002U,
- norms for rotational electric machines:
EN 60034-1:1998+A1:1998+A2:1999+A11:2002 Polish equivalent PN-EN 60034-1:2001 +
A11:2003,
- domestic norms for induction motors for mining machines:
PN G-38010:1997.
File No: 200 400kW, 3300V, SG3 450Y-8 4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
Form No. F K400037/8B
CATALOGUE CARD K4-15-156
ISSUE 1
FLAMEPROOF INDUCTION MOTOR
TYPE SG3 450Y-8/4
PAGE 2/7
Dąbrowa Górnicza
CERTIFICATES
The motors have the certificates:
- certificate EC (ATEX) issued by notified Testing Station GIG KD BARBARA , valid on the area of
European Union
- decision of President of WUG (Higher Mining Office) about admittance for use in underground
mining plants.
TECHNICAL DATA
Table 1
PARAMETERS VALUES
2p=8 2p=4
Rated power PN [ kW ] 200 400
Supply voltage UN [ V ] 3300
Frequency f N [ Hz ] 50
Rated current I N [ A ] 52 84
Power coefficient cos Ć 0,73 0,89
Efficiency · [%] 93 94
Rotational speed n [min-1] 740 1485
Rated moment TN [Nm] 2582 2574
Multiplicity of start-up current Il / IN 4,6 7,1
Multiplicity of start-up moment Tl / TN 2,8 2,6
Multiplicity of critical moment Tb / TN 2,0 2,7
Mode of operation S1; S4-60%, 40c/h, Jext/JM=0,6
Rotor moment of inertia JM [kgm2] 23
Mass of motor [kg] 3400
1. The parameters of motor: rated current, efficiency, power factor, rotational speed and rated moment
relate to rated load at rated feeding conditions 50Hz.
2. Multiplicities of start-up current, start-up moment and critical moment refer to direct connection of the
motor to the supply network (mains).
3. Jext inertia moment of motor load referred to the shaft of motor
File No: 200 400kW, 3300V, SG3 450Y-8 4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
Form No. F K400037/8B
CATALOGUE CARD K4-15-156
ISSUE 1
FLAMEPROOF INDUCTION MOTOR
TYPE SG3 450Y-8/4
PAGE 3/7
Dąbrowa Górnicza
CONDITIONS OF OPERATION AND APPLICATION
a. Atmospheric pressure
800 to 1070 hPa
b. Height above the sea level
d" 1000 m
c. Ambient temperature
0 to 40°C
d. Relative humidity at temperature of +40°C
to 95%
e. Maximum relative humidity at temperature of +25°C or lower with
d" 100%
steam condensation of vapor:
f. Presence of methane and/or coal dust in working area.
g. Degree of corrosive aggressiveness C acc. to PN-71/H-04651
h. Supply voltage
Ä… 5 %UN
i. Admissible inclination of the shaft axis to level
d" 30°
j. Parameters of cooling water (at inlet to cooling system):
- maximum temperature +30°C
- maximum static pressure 3 MPa
- minimum flow 15 dm3/min
k. Water circulation terminal
M27x2
l. Electrical terminal. Power supply connection mining armor conductor with rubber armor and
insulation, multicore, screened section area of cores selected to operating conditions. Connection of
circuits of temperature sensors and thermometric elements of temperature control auxiliary cores of feeder
cable or multicore, armor (control) conductor with section area of conductors up to 4mm2. Leading the armor
conductors to terminal box through cable inlets selected according to the outer diameter of conductors acc. to
table 2.
Table 2
Type of inlet The range of diameters of conductors for cable inlets
Wk3u/d80... 48 ÷ 53 52 ÷ 57
Wk3u/d100... 52 ÷ 57 55 ÷ 61 59 ÷ 65 62 ÷ 68 68 ÷ 74
54232...-M36 18 ÷ 21 20 ÷ 24 22 ÷ 26 25 ÷ 28
File No: 200 400kW, 3300V, SG3 450Y-8 4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
Form No. F K400037/8B
CATALOGUE CARD K4-15-156
ISSUE 1
FLAMEPROOF INDUCTION MOTOR
TYPE SG3 450Y-8/4
PAGE 4/7
Dąbrowa Górnicza
DRAWINGS
Diagram of motor connections
EK feeder cable control general
armor terminal
Diagram of connections of sensors
BIMETAL TEMPERATURE SENSORS OR POSISTOR SENSORS
WINDING
BEARINGS
BIMETAL
or PTC
WINDING
BEARINGS
BIMETAL
or PTC
THERMOMETRIC RESISTORS Pt100
Fig. 1. Diagram of connections of motor winding, protective terminals, final link, thermal protection.
File No: 200 400kW, 3300V, SG3 450Y-8 4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
Form No. F K400037/8B
CATALOGUE CARD K4-15-156
ISSUE 1
FLAMEPROOF INDUCTION MOTOR
TYPE SG3 450Y-8/4
PAGE 5/7
Dąbrowa Górnicza
Fig.2a. Overall and assembly dimensions of motor SG3 450Y-8/4
File No: 200 400kW, 3300V, SG3 450Y-8 4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
box
Terminal
Water outlet M27x2
Water channel
Casing
20
Centre hole
acc. to
Disk P
WATER OUTLET
WATER INLET
Version
Water channel
ROTOR
Type of motor
DIAGRAM OF COOLING SYSTEM
Form No. F K400037/8B
CATALOGUE CARD K4-15-156
ISSUE 1
FLAMEPROOF INDUCTION MOTOR
TYPE SG3 450Y-8/4
PAGE 6/7
Dąbrowa Górnicza
Fig.2b. Overall and assembly dimensions of motor SG3 450Y-8/4
File No: 200 400kW, 3300V, SG3 450Y-8 4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
Water inlet
Do not
Attention
open live
View V
Water outlet
Cable inlet Wk3u/..
or Stopper Zk3
View W
Cable inlet 54232..M36
8 holes
Cable inlet Wk3u/..
or Stopper Zk3
Form No. F K400037/8B
CATALOGUE CARD K4-15-156
ISSUE 1
FLAMEPROOF INDUCTION MOTOR
TYPE SG3 450Y-8/4
PAGE 7/7
Dąbrowa Górnicza
OFFER FOR DELIVERIES OF MOTORS
The producer offers motors in primary execution and in options executed against the Customer order
from offeree (additional, diversified equipment).
Table 3
1 Constructional characteristic of motor 2 Primary execution 3 Execution against order
Rated voltage 3300 V -
Frequency 50Hz 60Hz
Form of execution flanged IM 3001 -
Class of insulation H -
Thermal protection type of sensors bimetal (NC) posistor PTC
Control of temperature thermometric thermometric resistors Pt 100 in
-
elements winding and bearing nodes
2 cable inlets Wk3u/d100-59-65 and Cable inlet Wk3u/...
Cable inlets
stopper M36X1.5 Goethe 54232...-M28
CK-0A
Final link of protective conductor continuity CK & appointed by Orderer
control circuit (acc. to catalogue card K4-15-121)
Climatic execution for temperate climate for tropical climate TH or TA
acc. to settlements, it can require
Constructional characteristic other than above
- acceptance of the unit certifying the
mentioned
product
The following items are included to the delivered motor by producer:
- technical & operational documentation (Service Manual of the motor).
- declaration of conformity EC.
- decision of WUG (State Mining Authority)
ORDERING PROCEDURE
The following data should be stated in the order directed to the address of manufacturer given below:
- type of motor, power
- rated voltage and frequency
- motor execution: preliminary see table 3 column 2 or execution against order, for which required
equipment and constructional characteristic should be determined acc. to table 3 column 3.
When ordering we recommend to fill up the questionnaire Statement of technical data of the motor...
accessible at internet (web) sites and in Marketing Department of DFME DAMEL.
The producer offers additionally:
- guarantee and after guarantee service,
- delivery of spare parts,
- training of employees in the range of correct maintenance and operating the motor.
Producer reserves the right to implement to the motor changes resulting from technical progress.
DÄ…browska Fabryka Maszyn Elektrycznych DAMEL S. A.
Aleja Józefa Piłsudskiego 2, 41-300 Dąbrowa Górnicza, POLSKA, tel: (32) 262-32-30 do 39
Faks (32) 264-34-26, 264-10-12, http: www.damel.com.pl, email: office@damel.com.pl
Elaboration: DAMEL TK/MS/02/2005
File No: 200 400kW, 3300V, SG3 450Y-8 4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
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