{added CRCOffC to rapid up and repeats, same as all other Fadal posts, 9/26/88 WFG} {Changed max rpm from 10000 to 15000 JR 6/5/89} {1/26/90, Updated: Fadal M003.58, to .69 format, JR} {2/90/90, Updated: Fadal M003.69, to .70 format, JR} {3/23/90, 15000 max RPM, JR} {4/6/90 Added '01' literal for looping once on CallLab line at ZonlyRepAutoCycle & ZonlyRep subs. DWB} {7/24/90, Added InitProg globally to posts with this remark, DWB} {7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB} {8/10/90, Updated: Fadal M003.71 to .74 format, JR} {8/10/90 Copied & modified: Fadal M003.74 For: Admiral Add CRCOffsetC & ResetCRCNum. Change to First Tool Not In Spindle. OpToolID & ToolChng on same line. WFO's output for MultipleParts & NewWFO only. Added 'Z0H0' for offset cancel (full up) with CoolOff on same line. Remove StrtPos from drill cycle line. CoolOn on same line as OfstOn. Combine M codes on 1 line. Jim Radcliffe} {4/03/91 Modified: Fadal (AEM) M332.74 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.80 Format. DWB} {7/2/92 Copied & modified from Fadal (AEM) M332.79 New designation Fadal Format 1 (AC) M509.81.2 For Amcraft Add WFO to move to StrtPos. Add StrtPos to WFO's at multi parts. Change 'Z0H0' to 'G0G49Z0' for offset cancel and remove CoolOff except at end. Add 'X0Y10.E0' to bring table to operator for loading. Works with VMC 4020 only. Y value would differ for other models. Not ideal way to handle but consistent with customers current method. Add 'M0' before 'M2' at end of program so that table stops at modified E0 position. Add StrtPos to drill cycle line. Move Rapid StrtPos lines ahead of IF Multiparts? lines. KC} {8/19/92 Added "SetProgNum" to reset subroutine numbers to one "1" regardless of program number KC} {4/6/93 Added G8 at each tool. Remove BYE from program end. KC} {09/07/93 Removed 'DrillCP' and 'RapidC ZCP3C' from the 'IF Drilling?' commands. Changed #6 format to add trailing 0's. KC} {4/15/94 Uncheck 'Allow R-Format Arcs' boolean. (Caused mixed output in programs input in metric). KC} {7/10/95 Minor correction to 'E' offset output @ mutiple parts. KC} {1/17/96, Updated .85 to .86 version, MPK} {3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK} {10/13/97 Initial: Fadal Format 1 [AC] M509.89 Created: Fadal 1 [GTR] MW22.89 Version: Compost2. Control: Fadal. Machine: Fadal. Customer: GTR Enterprises. Comments: Added 'P' clearance to G73 & G83 cycles. KC} {Prog Numeric Format Definitions *******************************************} #1 = '#.00' #2 = '###.###;0.' #3 = '*###.###;0.' #4 = '#####^##0;.' #5 = '####.####;0.' #6 = '########;0' #7 = '00' #8 = '####.####;0' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(Dwell#,4) FORMAT(ToolDiameter#,5) {.72} FORMAT(Program#,6) {.72} FORMAT(Operation#,6) {.72} FORMAT(Tool#,6) {.72} FORMAT(NewWFO#,6) {.72} FORMAT(Parts#,6) {.72} FORMAT(CallMasterNum#,7) FORMAT(Retract#,8) {Prog Subroutines **********************************************************} RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN DoSubComment: IF UseComments? AND SubComment? SeqLab '* SUB NUMBER: ' Program# EOL END RETURN DoOpComments: IF UseComments? SetScale('1') {restore scale for comments} IF OperationIDComment? SeqLab '* OPERATION ' Operation# ': ' OperationType$ EOL END IF OperationComment? SeqLab '* ' OperationComment$ EOL END IF WorkGroupComment? SeqLab '* ' WorkGroupComment$ EOL END IF ToolTypeComment? SeqLab '* TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ EOL END IF ToolComment? SeqLab '* ' ToolComment$ EOL END RestoreScale END RETURN PSInit: {reset flags} NewWFOF RotateF OptCyc1F MasterOpF CallMasterOpF RETURN PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqLab 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqLab 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqLab 'B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqLab 'B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN DoPostScript: PSInit EachPS SeqLab PostScript EOL {literals} PSStuff {commands} NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqLab EndOpPS EOL {literals} PSStuff {commands} NextPS RETURN EntryMove: IF FeedEntry? SeqLab Feed ZIn FeedEnt EOL ELSE SeqLab RapidC ZIn EOL END RETURN StartSub: OpenSub SeqLab SubIDF EOL DoSubComment RETURN SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL SeqLab '* WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT' EOL ' ' EOL END END RETURN StdSub: SeqLab CallLab RepCycs EOL StartSub RETURN FinishSub1: {part 1} SeqLab CRCOffC IF NOT FeedConnect? RapidC ZCP3C END EOL RETURN FinishSubG92: {part 2} SeqLab Preset ShiftR EOL SeqLab EndSub EOL CloseSub SeqLab Preset UnshiftR EOL RETURN OpenMP: NewProg IF WorkFixtureOffsets? NewWFO EACHWFO SeqLab AbsOrInc Rapid StrtPos SetWFO EOL SeqLab CallLab OnePart EOL IncWFO NEXTWFO ELSE SeqLab CallLab Parts EOL END StartSub RETURN CloseMP: IF WorkFixtureOffsets? SeqLab EndSub EOL CloseSub ELSE SeqLab Preset ShiftP EOL SeqLab EndSub EOL CloseSub SeqLab Preset UnshiftP EOL END RETURN DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqLab AbsValue EOL END RETURN FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN ckCRC: IF LastFeat? CRCOffC ELSE CRCOnC END RETURN StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqLab DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC EOL DecelMove2 END SeqLab DoAbsOrInc ckCRC FeedC MoveXYZC DecelFeed EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLab DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC EOL END END RETURN ToolPath: ResetCRCNum EACHFeat IF PointFeat? IF AutoCycle? SeqLab MoveSXYC EOL SeqLab SubCall CallLab EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqLab DoDrillAbsOrInc MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF LastFeat? AND AutoCycle? {.70} SeqLab DoAbsOrInc CRCOffC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLab DoAbsOrInc RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? {.70} IF LastFeat? SeqLab DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqLab DoAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqLab FormatArc ArcFeedC EOL DecelMove2 END SeqLab FormatArc DecelFeed EOL ELSE SeqLab FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN WFOStuff: IF NewWFO? IF MultipleParts? EOL '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL SeqLabC ELSE 'E' NewWFO# END END RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP SeqLab IncValue EOL SeqLab StrtPosC EOL RETURN AutoCycCutSub2: {part 2} ToolPath IF Repeats? AND FeedConnect? AND ZshiftOnly? SeqLab AbsOrInc EOL {.69 removed RapidC} ELSE SeqLab AbsOrInc RapidC ZCP2 EOL END SeqLab EndSub EOL CloseSub SetSRSubXY {restore tool position} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after TagInc for correct sub calls} RETURN Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN G92Sub: SubWarning StdSub SeqLab AbsOrInc Connect StrtPos EOL Milling FinishSub1 FinishSubG92 RETURN ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg SetPass1 {for correct Z's} EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLab Feed IncValue StrtPosC EOL SeqLab AbsOrInc ELSE SeqLab Feed END ELSE SeqLab Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLab Rapid IncValue StrtPosC EOL IF FeedEntry? SeqLab AbsOrInc ZCP2PlusInc EOL SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqLab Rapid ZCP2PlusInc EOL SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqLab CallLab '01' EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 IF FeedConnect? {there is no Z up in the sub, .69} SeqLab Rapid ZCP2 EOL {.69} END {.69} SeqLab EndSub EOL CloseSub RETURN ZonlyRep: EachCycle IF NOT FirstCycle? SeqLab Connect StrtPos EOL END IF FeedConnect? SeqLab FeedC ZInPlusInc FeedEnt EOL ELSE IF FeedEntry? IF NOT FirstCycle? SeqLab RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} END SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab RapidC ZInPlusInc EOL {.69 added Rapid, reads better} END END SeqLab CallLab '01' EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqLab EndSub EOL CloseSub RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN GetStartOfSameTool: DoOpComments DoPostScript WFOStuff CheckPass RETURN {Start of executable Prog **************************************************} {setup and initializations} InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls ('50') {?} SetMaxRPM('15000') SetMaxFeed('500') {?} SetFlagF('1') { Milling ZShiftOnly SepSubs } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals : put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL SeqLab 'O' Program# IF UseComments? AND ProgramNameComment? '*' ProgramName$ END EOL SetProgNum('0') IF UseComments? IF ProgramComment? SeqLab '* ' ProgramComment$ EOL END IF FormatNameComment? SeqLab '* FORMAT: ' FormatName$ EOL END IF TimeComment? SeqLab '* ' Date$ ' AT ' Time$ EOL END IF MovesComment? SeqLab '* OUTPUT IN ' MoveType$ EOL END IF PartsComment? SeqLab '* PARTS PROGRAMMED: ' Parts# EOL END IF StartToolComment? SeqLab '* FIRST TOOL NOT IN SPINDLE' EOL END END IF ToolChangeAtHome? SetHome END OpenSub RestoreScale IF MultipleParts? AND AllToolsOnePart? OpenMP END SeqLab OpToolID ToolChng EOL DoOpComments DoPostScript IF Drilling? AND Tap? AND OptCyc1? SeqLab 'G84.2' EOL ELSE SeqLab Speed SpinOn EOL END SeqLab Plane AbsOrInc Rapid StrtPos 'E1' EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLab OfstOn CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLab StrtPos EOL END ELSE IF NewTool? IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLab 'G0G49Z0' EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF ToolChangeAtHome? SeqLab AbsOrInc Rapid Home END IF LAST ProgStop? SeqLab 'M00' EOL ELSE SeqLab ProgStop EOL END {Start new Operation} SeqLab OpToolID ToolChng EOL DoOpComments DoPostScript IF Drilling? AND Tap? AND OptCyc1? SeqLab 'G84.2' EOL ELSE SeqLab Speed SpinOn EOL END SeqLab Plane AbsOrInc Rapid StrtPos 'E1' EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLab OfstOn CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLab StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqLab 'G0G49Z0' CoolOff SpinOff 'M00' EOL {Start new Operation} GetStartOfSameTool IF Drilling? AND Tap? AND OptCyc1? SeqLab 'G84.2' EOL ELSE SeqLab SpeedC SpinOn EOL END SeqLab PlaneC AbsOrInc Rapid StrtPos 'E1' EOL SeqLab OfstOn CoolOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset? {Start new Operation} GetStartOfSameTool SeqLab 'G0G49Z0' EOL SeqLab SpeedC EOL SeqLab PlaneC AbsOrInc Rapid StrtPos 'E1' EOL SeqLab OfstOn EOL ELSE {Start new Operation} GetStartOfSameTool SeqLab SpeedC EOL SeqLab PlaneC AbsOrInc Rapid StrtPos EOL END IF LAST CoolOff? AND NOT CoolOff? SeqC CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqLab ZCP2C EOL SeqLab 'G8' EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END SeqLab RapidC CRCOffC ZCP3C EOL ELSE IF Drilling? IF Repeats? NewProg StdSub SeqLab AbsOrInc Rapid StrtPos 'E1' EOL END GetCycle SeqLab IF RigidTap? 'G84.1' ELSE Cycle END StrtPos ZDepth RLevel Dwell Peck Retract IF Peck? 'P' Retract# END IF Tap? FadalTapF FadalTapQ ELSE FeedEnt END EOL IF CallMasterOp? SeqLab 'L' CallMasterNum# '01' EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqLab CallLab OnePart EOL StartSub ToolPath SeqLab EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqLab 'G80' EOL SeqLab RapidC ZCP3C EOL IF Repeats? FinishSubG92 END END END NEXTOp IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLab 'G0G49Z0M5M9' EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF FIRST ToolChangeAtHome? SeqLab AbsOrInc Rapid FirstHome EOL END IF ProgStop? SeqC 'M00' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqLab 'X0Y10.E0' EOL SeqLab 'M0' EOL SeqLab EOP EOL EndSubs Post EOR EOL Close Reseq IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '* FILE LENGTH: ' FileBytes# ' CHARACTERS' EOL END IF FileFeetComment? '* FILE LENGTH: ' FileFeet# ' FEET' EOL END IF FileMetersComment? '* FILE LENGTH: ' FileMeters# ' METERS' EOL END Close END