{Change Comments ***********************************************************}

{7/24/90, Added InitProg globally to posts with this remark, DWB}

{3/20/98
Updated: Actrion III M054.55
Created: Actrion III [AST] MV28.89
For: Astures Manufacturing
Machine: Actrion III
Control: McDonnell Douglas
Versions: Catalyst v4.23.13(mac)/ComPost2 1.1b3
Changes made per Chris Hayes of Gibbs & Associates and Luis Perez of Astures Manufacturing.
Updated for Catalyst v3.35C per Fanuc 6M M001.89b Format.
Ah! A nostalgic trip down Gibbs Lane!
Renamed Post Processor Name and ID#.
Corrected SubCalls.
DWB}

{Prog Numeric Format Definitions ****}

#1 = '#.00'
#2 = '#####.###;0.'
#3 = '*#####.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '####^##0'
#7 = '0000'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4)
FORMAT(TrackZNO#,4)
FORMAT(Program#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(NewWFO#,5)
FORMAT(Parts#,5)
FORMAT(Dwell#,6)
FORMAT(CallMasterNum#,7)

{Prog Subroutines ****}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

WFONum:
'E' NewWFO#
RETURN

WFOStuff:
IF NewWFO?
IF MultipleParts? AND WorkFixtureOffsets?
EOL
'*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL
ELSE
WFONum
END
ELSE
IF Flag?('2')
IF NOT SameTool?
IF MultipleParts?
IF WorkFixtureOffsets?
WFO1
ELSE
WFONum
END
ELSE
WFONum
END
END
END
END
SetFlagF('2')
RETURN

DoSubComment:
IF UseComments? AND SubComment?
SeqLab '( SUB NUMBER: ' Program# ' )' EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
SeqLab '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
SeqLab '( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
SeqLab '( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
SeqLab '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
SeqLab '( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

PSInit:
NewWFOF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN

PSStuff:
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqLab 'A' FourthDegree# EOL
FourthCWF
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqLab 'A' FourthDegree# EOL
FourthCCWF
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqLab 'B' FifthDegree# EOL
FifthCWF
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqLab 'B' FifthDegree# EOL
FifthCCWF
END
RETURN

DoPostScript:
PSInit
EachPS
SeqLab PostScript EOL
PSStuff
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqLab EndOpPS EOL
PSStuff
NextPS
RETURN

EntryMove:
IF FeedEntry?
SeqLab Feed ZIn FeedEnt EOL
ELSE
SeqLab RapidC ZIn EOL
END
RETURN

StartSub:
OpenSub
SeqLab 'G56' SubID EOL { Subroutine Definition }
DoSubComment
RETURN

SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN

StdSub:
SeqLab 'G55' RepLab RepCycs EOL { Block Repeat Function }
SeqLab SubCall CallLab EOL
StartSub
RETURN

FinishSub1: {part 1}
SeqLab CRCOffC
IF NOT FeedConnect?
IF AutoCycle?
ZCP3C
ELSE
IF FIFO?
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
END
END
EOL
RETURN

FinishSubG92: {part 2}
SeqLab Preset ShiftR EOL
SeqLab EndSub EOL
CloseSub
SeqLab Preset UnshiftR EOL
RETURN

OpenMP:
NewProg
IF WorkFixtureOffsets?
IF OneToolAllParts? AND ExitClearancePlane?
SetFlag('5') { Suppress Redundant WFO for MP-OTAP-ECP }
END
NewWFO
EachWFO {simple eachPart}
IF Flag?('5')
SetFlagF('5') { Suppress Redundant WFO for MP-OTAP-ECP }
ELSE
SeqLab SetWFO EOL
END
SeqLab SubCall CallLab EOL
IncWFO
NextWFO {simple NextPart}
ELSE
SeqLab 'G55' RepLab Parts EOL
SeqLab SubCall CallLab EOL
IF OneToolAllParts? AND ExitClearancePlane?
SetFlag('2') { WFOStuff }
END
END
StartSub
RETURN

CloseMP:
IF WorkFixtureOffsets?
SeqLab EndSub EOL
CloseSub
SeqLab WFO1 EOL
ELSE
SeqLab Preset ShiftP EOL
SeqLab EndSub EOL
CloseSub
SeqLab Preset UnshiftP EOL
END
RETURN

DoAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF ZMove? AND AbsValue?
IncValue
ELSE
IF NOT ZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN

DoDrillAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF SPZMove? AND AbsValue?
IncValue
ELSE
IF NOT SPZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN

RestoreAbsOrInc:
IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue?
SeqLab AbsValue EOL
END
RETURN

FormatArc:
DoAbsOrInc
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

ckCRC:
IF LastFeat?
CRCOffC
ELSE
IF NOT ZMove?
CRCOnC
END
END
RETURN

ckCRCNum:
IF NOT LastFeat? AND Equal? SPZ# EPZ#
CRCOffsetC
END
RETURN

ToolPath:
ResetCRCNum
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqLab MoveSXYC EOL
SeqLab SubCall CallLab EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
SeqLab DoDrillAbsOrInc MoveSXYZC EOL
END
ELSE
IF RapidFeat?
IF XMove? OR YMove? OR ZMove?
SeqLab DoAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL
END
ELSE
IF LineFeat?
IF XMove? OR YMove? OR ZMove?
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqLab DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
DecelMove2
END
SeqLab DoAbsOrInc ckCRC FeedC MoveXYZC DecelFeed ckCRCNum EOL
ELSE
SeqLab DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
END
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqLab FormatArc ArcFeedC EOL
DecelMove2
END
SeqLab FormatArc DecelFeed EOL
ELSE
SeqLab FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RestoreAbsOrInc
RETURN

AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
Seq IncValue EOL
RETURN

AutoCycCutSub2: {part 2}
ToolPath
SeqLab AbsOrInc
IF Repeats? AND FeedConnect? AND ZshiftOnly?
ELSE
IF FIFO?
FeedC ZCP2 FeedEntC
ELSE
RapidC ZCP2
END
END
EOL
SeqLab EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN

AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN

Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
EntryMove
AutoCycCutSub2
AutoCycPat
ELSE
EntryMove
ToolPath
END
RETURN

G92Sub:
SubWarning
StdSub
SeqLab AbsOrInc Connect StrtPos EOL
Milling
FinishSub1
FinishSubG92
RETURN

ZonlyRepAutoCycle:
AutoCycPat {write pattern moves and main calls}
StartSub
NewProg
EachCycle
SetSRXYtoEP
IF FeedConnect?
Feed
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqLab IncValue StrtPosC EOL
AbsOrInc
END
END
SeqLab ZInPlusInc FeedEnt EOL
ELSE
IF NOT FirstCycle?
Rapid
IF SPXMove? OR SPYMove?
SeqLab IncValue StrtPosC EOL
AbsOrInc
END
IF FeedEntry?
SeqLab ZCP2PlusInc EOL
END
END
IF FeedEntry?
SeqLab Feed ZInPlusInc FeedEnt EOL
ELSE
IF FirstCycle?
Rapid
END
SeqLab RapidC ZInPlusInc EOL
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqLab SubCall CallLab EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
IF FeedConnect? {there is no Z up in the sub}
IF FIFO?
SeqLab Feed ZCP2 FeedEnt EOL
ELSE
SeqLab Rapid ZCP2 EOL
END
END
SeqLab EndSub EOL
CloseSub
{Element shift, not pattern}
RETURN

ZonlyRep:
EachCycle
IF NOT FirstCycle?
SeqLab Connect StrtPos EOL
END
IF FeedConnect?
SeqLab FeedC ZInPlusInc FeedEnt EOL
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqLab RapidC ZCP2PlusIncC EOL
END
SeqLab Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLab RapidC ZInPlusInc EOL
END
END
SeqLab SubCall CallLab EOL
NextCycle
StartSub
TrackZNO# FIRST SPZ#
ToolPath
FinishSub1
SeqLab EndSub EOL
CloseSub
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

SkipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN

SetDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN

GetStartOfSameTool:
DoOpComments
DoPostScript
SeqLab WFOStuff EOL
CheckPass
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
ReverseXZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls('50')
SetMaxRPM('3600')
IF Metric?
SetMaxFeed('12700')
ELSE
SetMaxFeed('500')
END
SetFlagF('1') { Milling ZShiftOnly SepSubs }
SetFlagF('2') { WFOStuff }
SetFlagF('5') { Suppress Redundant WFO for MP-OTAP-ECP }
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF MultipleParts?
IF AllToolsOnePart?
IF EquallySpacedOffsets?
SetFlag('2') { WFOStuff }
END
ELSE {implied OneToolAllParts?}
IF FullUp?
IF EquallySpacedOffsets?
SetFlag('2') { WFOStuff }
END
ELSE {implied ExitClearancePlane?}
SetFlag('2') { WFOStuff }
END
END
ELSE
SetFlag('2') { WFOStuff }
END
IF FirstOperation?
EOR EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramNameComment?
SeqLab '( PROGRAM: ' ProgramName$ ' )' EOL
END
IF ProgramComment?
SeqLab '( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
SeqLab '( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
SeqLab '( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
SeqLab '( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
SeqLab '( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
SeqLab '( FIRST TOOL IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
DoOpComments
DoPostScript
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
SeqLab WFOStuff EOL
SeqLab Speed SpinOn EOL
CheckPass
SeqLab Plane AbsOrInc Rapid StrtPos EOL
SeqLab OfstOn EOL
SeqLab CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqLab WFOStuff EOL
SeqLab Speed SpinOn EOL
SeqLab AbsOrInc Rapid StrtPos EOL
END
ELSE
IF NewTool?

{Finish off last Operation}

IF MultipleParts? AND OneToolAllParts?
CloseMP
END
SeqLab CoolOff EOL
DoEndOpPS
SeqLab AbsOrInc Rapid Home SpinOff EOL
IF LAST ProgStop?
SeqLab 'M00' EOL
ELSE
SeqLab ProgStop EOL
END

{Start new Operation}

SeqLab OpToolID EOL
SeqLab ToolChng EOL
DoOpComments
DoPostScript
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
SeqLab WFOStuff EOL
SeqLab Speed SpinOn EOL
SeqLab Plane AbsOrInc Rapid StrtPos EOL
SeqLab OfstOn EOL
SeqLab CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqLab WFOStuff EOL
SeqLab Speed SpinOn EOL
SeqLab AbsOrInc Rapid StrtPos EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqLab 'M00' EOL

{Start new Operation}

GetStartOfSameTool
SeqLab PlaneC AbsOrInc Rapid StrtPos SpeedC SpinOn EOL
SeqLab CoolOn EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqLab CoolOff EOL
END
IF NewToolOffset?

{Start new Operation}

GetStartOfSameTool
SeqLab PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
IF AbsoluteMoves?
IncValue
END
SeqLab OfstOff EOL
SeqLab OfstOn EOL
IF AbsoluteMoves?
AbsOrInc
END
ELSE

{Start new Operation}

GetStartOfSameTool
SeqLab PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqLab CoolOn EOL
END
END
END
END
END
IF Milling?
SeqLab ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
SetFlag('1') { Milling ZShiftOnly SepSubs }
ZonlyRep
SetFlagF('1')
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
IF AutoCycle?
SeqLab ZCP3C EOL
ELSE
IF FIFO?
SeqLab FeedC CRCOffC ZCP3C FeedEntC EOL
ELSE
SeqLab RapidC CRCOffC ZCP3C EOL
END
END
ELSE
IF Drilling?
IF Repeats?
NewProg
StdSub
SeqLab AbsOrInc Rapid StrtPos EOL
END
SeqLab DrillCP EOL
GetCycle
SeqLab Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL
IF CallMasterOp?
SeqLab SubCall CallLabB CallMasterNum# EOL
SkipToLastFeat
ELSE
TrackZNO# FIRST SPZ#
IF MasterOp?
SetFlag('1') {std sep sub Zreps in effect}
NewMasterProg
SeqLab SubCall CallLab EOL
StartSub
ToolPath
SeqLab EndSub EOL
CloseSub
SetFlagF('1') {not std sep sub Zreps in effect}
ELSE
ToolPath
END
END
SetDrillEndOpZ
SeqLab Rapid 'G80' ZCP3 EOL
IF Repeats?
FinishSubG92
END
END
END
NextOp {loops back to EachOP until last Operation}

{End of program ************************************************************}

{finish last operation}
IF MultipleParts? AND OneToolAllParts?
CloseMP
END
SeqLab CoolOff EOL
SeqLab AbsOrInc Rapid Home SpinOff EOL
IF ProgStop?
SeqLab 'M00' EOL
END
IF MultipleParts? AND AllToolsOnePart?
CloseMP
END
SeqLab OfstOff UnTool ToolChng EOL
SeqLab WFOOff EOL
SeqLab EOP EOL
EndSubs
CloseSub
Post2 {organize Subs into one program}
EOR EOL
Close
Retag
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END