{Change Comments ***********************************************************} {2/7/90, Updated to Version 3.2 per Fanuc 6M M001.70 Format, DWB} {7/24/90, Added InitProg globally to posts with this remark, DWB} {7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB} {8/10/90, Updated: Fanuc 3M M010.71 to .74 format, JR} {4/03/91 Modified: Fanuc 3M M010.74 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.80 Format. DWB} {9/30/92 Modified: Fanuc 3M M010.79 For: Lemco Removed OpToolID from the prog. Removed ToolChng from the FirstOp. Removed Preset 'Z0' from the prog. Added Rapid before 'G80'. Changed all 'IncValue OfstOff' to output OfstOff as G49Z0. instead of G28Z0. Commented out the IF ToolChangeAtHome? since customer says that he never wants this option. Deleted the Plane command except for at the beginning of the prog. Removed the CoolOff from the end of the prog, as customer requested on read-out. Deleted '/G91G28X0Y0' literal from the prog. Added ToolChng 'P' UnTool to the end of the prog to return to the correct postion on the turret. Changed the Mach Spec to read 'P' for the ToolID in Strings 2. KLM} {10/9/92 Modified: Fanuc 3M M010.79.1 For: Lemco LastFeatExtend was added to the CRCOffC line to allow for an 'X' 'Y' move on the CRCOffC instead of the customary 'Z' move. KLM} {Prog Numeric Format Definitions *******************************************} #1 = '#.00' #2 = '###.###;0.' #3 = '*###.###;0.' #4 = '0000' #5 = '####^###;' #6 = '####.####;0.' #7 = '########;0' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(Program#,4) FORMAT(Dwell#,5) FORMAT(ToolDiameter#,6) {.72} FORMAT(Operation#,7) {.72} FORMAT(Tool#,7) {.72} FORMAT(Parts#,7) {.72} {Prog Subroutines **********************************************************} DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END IF Metric? {CAM file is in metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END END RETURN PSInit: {reset flags} NewWFOF RotateF RETURN PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqC 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqC 'B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC 'B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN DoPostScript: PSInit EachPS SeqC PostScript EOL {literals} PSStuff {commands} NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqC EndOpPS EOL {literals} PSStuff {commands} NextPS RETURN EntryMove: IF FeedEntry? SeqC Feed ZIn FeedEnt EOL ELSE SeqC RapidC ZIn EOL END RETURN StartSub: OpenSub SubID EOL DoSubComment RETURN SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN StdSub: SeqC SubCall RepLab RepCycs Sub3M EOL StartSub RETURN FinishSub1: {part 1} UnSkipZ SeqC CRCOffC IF NOT FeedConnect? RapidC ZCP3C END EOL RETURN FinishSubG92: {part 2} SeqC Preset ShiftRC EOL SeqC EndSub EOL CloseSub SeqC Preset UnshftRC EOL RETURN OpenMP: NewProg SeqC SubCall RepLab Parts Sub3M EOL StartSub RETURN CloseMP: SeqC Preset ShiftPC EOL SeqC EndSub EOL CloseSub SeqC Preset UnshftPC EOL RETURN FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqC CRCOnC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END RETURN ToolPath: EACHFeat IF PointFeat? SeqC MoveSXYC EOL IF AutoCycle? SeqC SubCall RepLab '1' Program# EOL END ELSE IF RapidFeat? IF LastFeat? AND AutoCycle? {.70} SeqC CRCOffC RapidC MoveXYZC EOL ELSE SeqC RapidC MoveXYZC EOL END ELSE IF LineFeat? IF AutoCycle? {.70} IF LastFeat? SeqC CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC CRCOnC FormatArc ArcFeedC CRCOffsetC EOL DecelMove2 END SeqC CRCOnC FormatArc DecelFeed CRCOffsetC EOL ELSE SeqC CRCOnC FormatArc ArcFeedC CRCOffsetC EOL END NEXTQuadrant END END END END NEXTFeat RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP Seq IncValue EOL SeqC StrtPosC EOL RETURN AutoCycCutSub2: {part 2} ToolPath IF Repeats? AND FeedConnect? AND ZshiftOnly? SeqC AbsOrInc EOL {.69 removed RapidC} ELSE SeqC AbsOrInc RapidC ZCP2 EOL END SeqC EndSub EOL CloseSub SetSRSubXY {restore tool position} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} RETURN Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN G92Sub: SubWarning StdSub SeqC AbsOrInc Connect StrtPos EOL Milling FinishSub1 FinishSubG92 RETURN ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg SetPass1 {for correct Z's} EachCycle IF FeedConnect? SeqC Feed ZInPlusInc FeedEnt EOL ELSE IF FeedEntry? IF NOT FirstCycle? SeqC Rapid ZCP2PlusInc EOL {.69 added Rapid, reads better} {can't call for cycle = 1, .69 changed to ZCP2PlusInc} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL {.69 added Rapid, reads better} END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC SubCall RepLab '1' Program# EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} SeqC Rapid ZCP2 EOL {.69} END {.69} SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL ELSE IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} END END SeqC SubCall RepLab '1' Program# EOL NextCycle StartSub SkipZ ToolPath FinishSub1 SeqC EndSub EOL CloseSub RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN GetStartOfSameTool: DoOpComments DoPostScript CheckPass RETURN {Start of executable Prog **************************************************} {setup and initializations} InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls ('50') SetMaxRPM('10000') SetMaxFeed('500') IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals : put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '( ' ProgramName$ ' )' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub IF Metric? {CAM file is in metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END Seq Plane 'G80' CRCOff EOL '/G91G28X0Y0Z0' EOL '/G0X0Y0(EDIT IN MOVE TO PART X0Y0)' EOL '/' AbsValue Rapid Preset 'X0Y0Z0' EOL '/M0' EOL IF MultipleParts? AND AllToolsOnePart? OpenMP END DoOpComments DoPostScript SeqC Speed SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC AbsOrInc Rapid StrtPos EOL SeqC OfstOn EOL SeqC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF NewTool? {Finish off last Operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqC CoolOff EOL SeqC Rapid 'G80' OfstOff SpinOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS {IF ToolChangeAtHome? SeqC AbsOrInc Rapid Home SpinOff EOL ELSE SeqC SpinOff EOL END} IF LAST ProgStop? SeqC 'M00' EOL ELSE SeqC ProgStop EOL END {Start new Operation} Seq ToolChng EOL DoOpComments DoPostScript SeqC Speed SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC AbsOrInc Rapid StrtPos EOL SeqC OfstOn EOL SeqC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqC CoolOff EOL SeqC OfstOff SpinOff EOL SeqC 'M00' EOL {Start new Operation} GetStartOfSameTool SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC SpinOn EOL SeqC OfstOn EOL SeqC CoolOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset? SeqC OfstOff EOL {Start new Operation} GetStartOfSameTool SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL SeqC OfstOn EOL ELSE {Start new Operation} GetStartOfSameTool SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? FindAnyZMoves {for normal abs subroutine} IF NoZMoves? ZonlyRep ELSE G92Sub {pattern shift, not element} END ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END SeqC CRCOffC IF NOT EmptyLine? FeedC LastFeatExtend END EOL SeqC RapidC ZCP3C EOL ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END SeqC DrillCP EOL GetCycle SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL ToolPath SeqC Rapid 'G80' EOL IF Repeats? FinishSubG92 END SeqC RapidC ZCP3C EOL END END NextOp {loops back to EachOP until last Operation} {End of program ************************************************************} {finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqC OfstOff SpinOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS {IF FIRST ToolChangeAtHome? SeqC AbsOrInc Rapid FirstHome SpinOff EOL ELSE SeqC SpinOff EOL END} IF ProgStop? SeqC 'M00' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqC ToolChng UnTool EOL SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END