{5/24/93 created initial NoSubs Processor to .81 format FIFO stuff not supported variables: 1 = tools 1st op; 2 = tools last op; 3 = ncCAMs last op Jim Radcliffe} {7/29/93, v.81.1, added FIFO handling, JR} {8/3/93, v.81.2, SameTool WFO, RapidF#, additional FIFO handling, JR} {9/12/95, v.81.3, FIFO? queries changed to ExitType & ExitFeed calls, WFO MultipleParts, JR} {5/8/96, v.89, Return to the StrtPos before next iteration of CutAutoCycle Repeats ZshiftOnly, JR} {6/4/96, v.89.1, minor corrections SeqC, CRCOff & SameTool, JR} {3/14/97 Initial: Fanuc 6M NoSubs M877.89.1 Created: Fanuc 6M NoSubs D877.15 Develop: ComPost2 68K 1.0b11, Virtual Gibbs 3.31 PPC Comment: Created Advanced Mill version of this popular NoSubs processor! Maintained the .89 prog format to simplify creating. Do not know if we can use the .15 prog format with NoSubs output! Cannot use Toggling WFO Multiple Parts! Jim Radcliffe} {4/17/97 Initial: Fanuc 6M NoSubs D877.15 Created: Fanuc 6M NoSubs C877.15 Develop: ComPost2 68K 1.0b11, CatalystPPC v3.33C Comment: Creted C style Advanced Mill Processor. Jim Radcliffe} {4/17/97 Initial: Form: K & T 800 Gem D17 M186.87 Initial: Prog: Fanuc 6M NoSubs C877.15 Created: K&T Gemini D MM180 Cxxx.15 ForUser: Belfort Instrument Control: K&T Gemini D Machine: K&T MM180 Develop: CatalystPPC v3.33C, ComPost2 68K 1.0b11 Comment: New processor per marked up readout and conversation with Ed Gerczak Jim Radcliffe} {15Sep97 Original: K&T Gemini D MM180 LH CY81.15 Created: K&T Gemini D MM180 LH CY81.15.1 For: Belfort Instrument Changes made per: Ed Gerczak Deleted old version numbers and comments e.g. {.62}, {commands}, {literals}, etc Added Formats for ArcZRads# & MUL# at Prog Numeric Format Definitions Reversed Clockwise to Anti-Clockwise direction for B-Axis output when using a Horizontal 4-Axis MDD with Y+ve selected in the 4th axis setup. (as per customers request) Added 'ULF' Literal and PartName$ comment to UseComments in ProgStart. Added line tagging commands and '/' literal to ProgStart Note: The first and only the first T word must have a Block Skip or this control will alarm out. Added 'M40' to all G84 Tap Canned Cycs. in DoOp at FirstOperation and NewTool Deleted CSAngleB from SameTool to prevent indexer output except in FirstOP and NewTool Added ReTag at End of Prog Changed EOR to M2 in MachSpec Charles Winston} {Prog Numeric Format Definitions ****} #1 = '#.00' #2 = '#####.###;0.' #3 = '*#####.###;0.' #4 = '####.####;0.' #5 = '#######0' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(CSOffsetA#,2) FORMAT(CSOffsetB#,2) FORMAT(SUB#,2) FORMAT(MUL#,2) FORMAT(ToolDiameter#,4) FORMAT(CSOffsetX#,4) FORMAT(CSOffsetY#,4) FORMAT(CSOffsetZ#,4) FORMAT(TrackZ#,4) FORMAT(TrackZNO#,4) FORMAT(ArcZRads#,4) FORMAT(ADD#,5) FORMAT(CS#,5) FORMAT(Program#,5) FORMAT(CallMasterNum#,5) FORMAT(Operation#,5) FORMAT(Tool#,5) FORMAT(NewWFO#,5) FORMAT(Parts#,5) FORMAT(RapidF#,5) {Prog Subroutines ****} RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN CSWFO: 'G48H' ADD# ADD# CS# MUL# NumOfCS# SUB# PartNum# Num#('1') Num#('0') RETURN WFOStuff: IF WFOCS? IF FirstOperation? OR NewTool? OR ChangeCS? CSWFO END ClearCSOffset ELSE IF NOT SameTool? IF MultipleParts? IF WorkFixtureOffsets? 'G45H' ADD# PartNum# Num#('0') ELSE IF FirstPart? 'G48H1' END END ELSE 'G48H1' END END END RETURN DoSubComment: IF UseComments? AND SubComment? '( CYCLE START )' EOL END RETURN DoCSComment: IF AAxisAvail? OR BAxisAvail? '( CS#' CS# ' - ' CSComment$ ' )' EOL END RETURN DoCSWFOComment: IF AAxisAvail? OR BAxisAvail? '( ' CSWFO ' = X' CSOffsetX# ' Y' CSOffsetY# ' Z' CSOffsetZ# ' )' EOL END RETURN CSComments: IF FirstOperation? OR NewTool? OR ChangeCS? DoCSComment IF WFOCS? DoCSWFOComment END END RETURN DoOpComments: IF UseComments? SetScale('1') IF MultipleParts? AND SubComment? '( PART ' Tag# ' )' EOL END IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END CSComments RETURN CSAngleA: IF AAxisAvail? 'A' Save# Num#('4') TRUNC# DIV# CSOffsetA# Num#('360') IF LessThan? CSOffsetA# Num#('0') Save# Num#('4') SUB# Recall# Num#('4') Num#('1') END SUB# CSOffsetA# MUL# Recall# Num#('4') Num#('360') END RETURN CSAngleAC: IF AChange? CSAngleA END RETURN CSAngleB: IF BAxisAvail? 'B' IF LessThan? Num#('0') CSOffsetB# SUB# Num#('360') CSOffsetB# ELSE MUL# CSOffsetB# Num#('-1') END END RETURN CSAngleBC: IF BChange? CSAngleB END RETURN PSInit: NewWFOF FourthCWF FourthCCWF FifthCWF FifthCCWF RotateF OptCyc1F MasterOpF CallMasterOpF RETURN PSStuff: RETURN DoPostScript: PSInit EachPS SeqC PostScript EOL PSStuff NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqC EndOpPS EOL PSStuff NextPS RETURN ExitType: IF FIFO? FeedC ELSE RapidC END RETURN ExitFeed: IF FIFO? FeedEntC ELSE RapidFC END RETURN FormatArc: IF ArcCW? CWArc ELSE CCWArc END IF XYPlane? MoveXY IF ZMove? MoveZ ArcIJ 'K' ArcZRads# ELSE ArcIJ END ELSE IF XZPlane? MoveX IF YMove? MoveY MoveZ ArcIJ 'J' ArcZRads# ELSE MoveZ ArcIJ END ELSE { YZPlane } IF XMove? MoveX MoveY MoveZ ArcIJ 'I' ArcZRads# ELSE MoveY MoveZ ArcIJ END END END RETURN ckCRC: IF LastFeat? CRCOffC ELSE IF NOT ZMove? CRCOnC END END RETURN StdRapid: IF XMove? OR YMove? OR ZMove? SeqC ckCRC RapidC MoveXYZC RapidFC EOL END RETURN StdLine: {enables CRC on first call, .70} IF XMove? OR YMove? OR ZMove? IF Decelerate? IF RoomToDecel? DecelMove1 SeqC ckCRC FeedC MoveXYZC FeedRateC EOL DecelMove2 END SeqC ckCRC FeedC MoveXYZC DecelFeed EOL ELSE SeqC ckCRC FeedC MoveXYZC FeedRateC EOL END END RETURN StdArc: EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant RETURN ToolPath2: {for AutoCycle element moves} EACHFeat IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END NEXTFeat RETURN EntryMove: IF FeedEntry? SeqC FeedC ZInC FeedEntC EOL ELSE SeqC RapidC ZInC RapidFC EOL END RETURN CutAutoCycle: SaveSubStatus {save tool position} SetPass1 {element cut moves} SetSRXYtoSP SeqC IncValue EOL IF Repeats? AND ZshiftOnly? EachRep IF NOT FirstCycle? IF SPXMove? OR SPYMove? IF FeedConnect? SeqC FeedC StrtPosC EOL ELSE SeqC RapidC StrtPosC EOL END END END EntryMove ToolPath2 IF NOT FeedConnect? SeqC ExitType PRIME ZCP2 ExitFeed EOL END NextRep ELSE EntryMove ToolPath2 END SeqC AbsOrInc ExitType ZCP2 ExitFeed EOL SetSRSubXY {restore tool position} SetSRSubMove ReSetPass2 {restore for positioning moves} RETURN ToolPath: EACHFeat IF PointFeat? IF AutoCycle? IF NOT FirstFeat? SeqC IF FIFO? Rapid END MoveSXYC IF FIFO? RapidF END EOL END CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} CutAutoCycle ELSE IF RetractToCP1? AND NOT FirstFeat? SeqC DrillOff EOL SeqC Rapid ZCP1 RapidF EOL SeqC Cycle MoveSXYZC RLevel Peck FeedEnt EOL ELSE SeqC MoveSXYZC EOL END END ELSE IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END END NEXTFeat RETURN DrillStuff: GetCycle Cycle StrtPos ZDepth RLevel Peck FeedEnt TrackZNO# FIRST SPZ# {.81.2} RETURN CycleStartPos: IF Milling? PlaneC Rapid StrtPos RapidF ELSE DrillStuff END RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN ProgStart: InitProg TagInit ReverseXZArcs InitWFONum SetFlood SetFlagF('1') {done flag} Save# Num#('1') Num#('0') {tools 1st op} Save# Num#('2') Num#('0') {tools last op} Save# Num#('3') Num#('0') {ncCAMs last op} Save# Num#('4') Num#('0') { CSAngleA and CSAngleB } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL END IF MultipleParts? IF WorkFixtureOffsets? IF LTEqual? MUL# Parts# NumOfCS# Num#('32') SetWFOCS { use WFO for CS changes } ELSE IF UseComments? '( Not enough Work Fixture Offsets to handle this part. )' EOL '( Number of parts [ ' Parts# ' ] times CSs [ ' NumOfCS# ' ] )' EOL '( exceeds the machine limit. Switching to no WFO style output. )' EOL END END END ELSE IF LTEqual? NumOfCS# Num#('32') SetWFOCS { use WFO for CS changes } ELSE IF UseComments? '( Not enough Work Fixture Offsets to handle this part. )' EOL '( Number of CSs [ ' NumOfCS# ' ] exceeds the machine limit. )' EOL '( Switching to no WFO style output. )' EOL END END END EachOp IF FirstOperation? EOR EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END IF ProgramNameComment? '( ULF,'PartName$ ' )' EOL END END OpenSub RestoreScale SeqC Plane 'G70' AbsOrInc 'G80G94' EOL SeqC Rapid 'Z' TrackZ# Num#('20') 'M25' RapidF EOL TagInc '>' Tag# EOL '/NÅ‚' Tag# OpToolID EOL IF ToolChangeAtHome? SeqC Home 'M25' EOL END END NextOp RETURN DoOp: IF FirstOperation? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? SeqC CoolOff EOL SeqC RapidC 'Z' TrackZ# Num#('20') 'M25' RapidFC EOL END DoOpComments SeqC WFOStuff CSAngleA CSAngleB EOL ELSE DoOpComments SeqC ToolChng EOL DoPostScript SeqC WFOStuff CSAngleA CSAngleB EOL SeqC PreTool EOL END CheckPass IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart? SeqC CycleStartPos EOL ELSE SeqC CycleStartPos Speed SpinOn CoolOn IF Tap? 'M40' END EOL END ELSE IF NewTool? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? {only need to set up for tool change on 1st part} ELSE SeqC CoolOff EOL SeqC RapidC 'Z' TrackZ# Num#('20') 'M25' RapidFC EOL DoEndOpPS IF ToolChangeAtHome? SeqC Home 'M25' EOL END IF LAST ProgStop? SeqC 'M0' EOL ELSE SeqC ProgStop EOL END END {Start new Operation} IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? SeqC CoolOff EOL SeqC RapidC 'Z' TrackZ# Num#('20') 'M25' RapidFC EOL END DoOpComments SeqC WFOStuff CSAngleA CSAngleB EOL ELSE DoOpComments SeqC ToolChng EOL DoPostScript SeqC WFOStuff CSAngleA CSAngleB EOL SeqC PreTool EOL END CheckPass IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart? SeqC CycleStartPos EOL ELSE SeqC CycleStartPos Speed SpinOn CoolOn IF Tap? 'M40' END EOL END ELSE IF SameTool? {Finish off last Operation} IF LAST ProgStop? SeqC CoolOff EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END END IF LAST ProgStop? OR NewToolOffset? OR ChangeCS? SeqC RapidC 'Z' TrackZ# Num#('20') 'M25' RapidFC EOL END DoEndOpPS IF LAST ProgStop? SeqC 'M0' EOL END {Start new Operation} DoOpComments DoPostScript SeqC WFOStuff CSAngleA EOL CheckPass SeqC CycleStartPos SpeedC IF LAST ProgStop? SpinOn END IF LAST ProgStop? CoolOn ELSE IF NOT CoolOff? AND LAST CoolOff? CoolOn END END EOL END END END { Common Point for All Operations } ResetCRCNum {call here to reset for each new operation only, call in tool path to reset for each repeat in an operation} IF Milling? SeqC ZCP2C EOL IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE EACHRep DoSubComment IF NOT FirstCycle? SeqC Connect StrtPos EOL IF NOT FeedConnect? SeqC ZCP2C EOL END END END END IF NOT AutoCycle? EntryMove END ToolPath IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE SeqC CRCOffC IF NOT FeedConnect? ExitType PRIME ZCP3C END ExitFeed EOL NEXTRep END END IF AutoCycle? SeqC ZCP3C EOL ELSE SeqC CRCOffC ExitType ZCP3C ExitFeed EOL END ELSE IF Drilling? IF Repeats? EACHRep DoSubComment IF NOT FirstCycle? SeqC DrillStuff EOL END END ToolPath SeqC DrillOff EOL SeqC Rapid ZCP3 RapidF EOL IF Repeats? NEXTRep END SeqC RapidC ZCP3C EOL END END RETURN FinishLastOp: SeqC CoolOff EOL SeqC RapidC 'Z' TrackZ# Num#('20') 'M25' RapidFC EOL DoEndOpPS IF ToolChangeAtHome? SeqC FirstHome 'M25' EOL END IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart? {no tool change after doing last part} IF ProgStop? SeqC 'M0' EOL ELSE SeqC ProgStop EOL END ELSE SeqC EOP EOL END RETURN DoToolsOps: EachOp IF GTEqual? Operation# Recall# Num#('1') AND LTEqual? Operation# Recall# Num#('2') {Tools1stOp ² op ² ToolsLastOp} DoOp END NextOp RETURN NextTools1stOp: SetNextToolOp Operation# RETURN GetToolsOps: EachOp IF Equal? Operation# Recall# Num#('1') {if op = Tools1stOp} IF GreaterThan? NextTools1stOp Recall# Num#('1') {if NextTools1stOp is greater Tools1stOp} Save# Num#('2') SUB# NextTools1stOp Num#('1') {ToolsLastOp becomes NextTools1stOp less 1} ELSE {else} Save# Num#('2') Recall# Num#('3') {ToolsLastOp becomes ncCAMsLastOp} END END NextOp RETURN DoTool: IF NOT Flag?('1') GetToolsOps IF WorkFixtureOffsets? NewWFO EachWFO TagInc DoToolsOps IncWFO NextWFO ELSE EachPart TagInc DoToolsOps NextPart END IF LessThan? Recall# Num#('2') Recall# Num#('3') {if ToolsLastOp < ncCAMsLastOp} Save# Num#('1') ADD# Recall# Num#('2') Num#('1') {Tools1stOp becomes NextTools1stOp} ELSE {else} SetFlag('1') {set DoneFlag} END TagInit END RETURN {Start of executable Prog, Top Level ****} ProgStart {setup and initializations} IF MultipleParts? IF AllToolsOnePart? IF WorkFixtureOffsets? NewWFO EachWFO TagInc EachOp DoOp NextOp FinishLastOp IncWFO NextWFO ELSE EachPart TagInc EachOp DoOp NextOp FinishLastOp NextPart END ELSE IF OneToolAllParts? EachOp IF FirstOperation? Save# Num#('1') Operation# {ncCAMs1stOp becomes Tools1stOp} END IF LastOp? Save# Num#('3') Operation# {save ncCAMsLastOp} END NextOp DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool FinishLastOp END END ELSE EachOp DoOp NextOp FinishLastOp END CloseSub Post2 IF UseComments? SetScale('1') IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END END EOR EOL Close ReTag