{8/30/89 Copied & modified: Siemens 810M M114.56 For: Navey, San Diego Jim Radcliffe} {7/24/90, Added InitProg globally to posts with this remark, DWB} {1/17/97 Initial: Sinumerik 3M Siemens M235.56 Created: Sinumerik 3M Siemens M235.14 ForUser: Nor-Trapp Control: Simens Sinumerik System 3 Machine: ???? Develop: ComPost2 MSL 68K, Virtual Gibbs 3.23 Comment: Updated to .14 format per Fanuc 6M M001.14 Jim Radcliffe} {1/17/97, created metric version, JR} {2/25/97 Initial: Sinumerik 3M Siemens MY09.14m Created: Sinumerik 3M Siemens MY09.14.1m ForUser: Nor-Trapp Control: Simens Sinumerik System 3 Machine: ???? Develop: ComPost2 68K 1.0b11, Virtual Gibbs 3.23 Comment: Modified per marked up eadout from Roman Panov Changed Maximum RPM in the MachSpec from 10000 to 32767 Added ' G64' to StrtPos line at beginning of program. Deleted G43 from MachSpec. Changed FormatArc to output unconditional primary plane arc end points. Changed SpinOff code in MachSpec from M5 to S0. Jim Radcliffe} {3/25/97 Initial: Sinumerik 3M Siemens MY09.14.1m Created: Sinumerik 3M Siemens MY09.14.2m Comment: Modified per fax and Email from Kai Changed Speed output to the Virtual value devided by 1000. Changed output of OfstOff from D0 Z0 to G53 Z0 Added additional OfstOff line before each ToolChng line. Jim Radcliffe} {5/28/97 Initial: Sinumerik 3M Siemens MY09.14.2m Created: Sinumerik 3M Siemens MY09.14.3m Develop: ComPost2 68K 1.0b11, CatalystPPC v3.33C Comment: Modified per faxes from Kai and Roman Panov Added Rapid to OfstOff line at beginning of tools and end of program. Added missing prog formatter for DIV#. Added Circle Saw Support: Circle saw is allways and only tool number 12. Output D20/D21 with Z0 before StrtPos and Suppress OfstOn. Added U value to StrtPos line. Jim Radcliffe} {10/8/97 Initial: Sinumerik 3M Siemens MY09.14.3m Created: Sinumerik 3M Siemens MY09.14.4m Develop: ComPost2 1.1b2, Virtual Gibbs 4.21 Comment: Modified per marked up readout from Kai. Changed literal Z0 at SawCompC to ZCP1. Modified sub call to include number of repeats. Added U0 line at end of Circle saw tool number 12. Added EOR to beginning and end of each subprogram. Jim Radcliffe} {Prog Numeric Format Definitions ****} #1 = '#.00' #2 = '#####.###;0' #3 = '*#####.###;0' #4 = '####.###;0' #5 = '#######0' #6 = '000' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(SPMoveAngle#,2) FORMAT(ToolDiameter#,4) FORMAT(TrackZNO#,4) FORMAT(ClearancePlane2#,4) FORMAT(ZDepth#,4) FORMAT(Peck#,4) FORMAT(Dwell#,4) FORMAT(Program#,5) FORMAT(Operation#,5) FORMAT(Tool#,5) FORMAT(NewWFO#,5) FORMAT(Parts#,5) FORMAT(DIV#,5) FORMAT(CallMasterNum#,6) {Prog Subroutines ****} RestoreScale: IF NOT Metric? {CAM file is in English, tools and tool path} SetScale('25.4') { change to Metric, this is an Metric post} END RETURN DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN PSInit: NewWFOF RotateF OptCyc1F MasterOpF CallMasterOpF RETURN PSStuff: IF FourthCW? FORMAT(FourthDegree#,2) SeqC ' A' FourthDegree# EOL FourthCWF END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC ' A' FourthDegree# EOL FourthCCWF END IF FifthCW? FORMAT(FifthDegree#,2) SeqC ' B' FifthDegree# EOL FifthCWF END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC ' B' FifthDegree# EOL FifthCCWF END RETURN DoPostScript: PSInit EachPS SeqC PostScript EOL PSStuff NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqC EndOpPS EOL PSStuff NextPS RETURN EntryMove: IF FeedEntry? SeqC Feed ZIn FeedEnt EOL ELSE SeqC RapidC ZIn EOL END RETURN StartSub: OpenSub EOR EOL SubIDF EOL DoSubComment RETURN SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN StdSub: SeqC CallLab RepCycs EOL StartSub RETURN FinishSub1: {part 1} SeqC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN FinishSubG92: {part 2} SeqC Preset ShiftRC EOL SeqC EndSub EOL EOR EOL CloseSub SeqC Preset ' X0 Y0 Z0' EOL RETURN OpenMP: NewProg IF WorkFixtureOffsets? NewWFO EachWFO {simple eachPart} SeqC SetWFO CallLab OnePart EOL IncWFO NextWFO {simple NextPart} ELSE SeqC CallLab Parts EOL END StartSub RETURN CloseMP: IF WorkFixtureOffsets? SeqC EndSub EOL EOR EOL CloseSub SeqC WFO1 EOL ELSE SeqC Preset ShiftPC EOL SeqC EndSub EOL EOR EOL CloseSub SeqC Preset ' X0 Y0 Z0' EOL END RETURN DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqC AbsValue EOL END RETURN FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END IF XYPlane? MoveX MoveY MoveZC { force endpoints in proper plane } ELSE IF XZPlane? MoveX MoveYC MoveZ ELSE MoveXC MoveY MoveZ { YZ plane } END END IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN ckCRC: IF LastFeat? CRCOffC ELSE IF NOT ZMove? CRCOnC END END RETURN ckCRCNum: IF NOT LastFeat? AND Equal? SPZ# EPZ# { not used } END RETURN ToolPath: ResetCRCNum EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC CallLab RepOnce EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC DoDrillAbsOrInc MoveSXYC EOL END ELSE IF RapidFeat? IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL END ELSE IF LineFeat? IF XMove? OR YMove? OR ZMove? IF Decelerate? IF RoomToDecel? DecelMove1 SeqC DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL DecelMove2 END SeqC DoAbsOrInc ckCRC FeedC MoveXYZC DecelFeed ckCRCNum EOL ELSE SeqC DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL END END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP SeqC IncValue EOL RETURN AutoCycCutSub2: {part 2} ToolPath SeqC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? ELSE IF FIFO? FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqC EndSub EOL EOR EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN G92Sub: SubWarning StdSub SeqC AbsOrInc Connect StrtPos EOL Milling FinishSub1 FinishSubG92 RETURN ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Feed IncValue StrtPosC EOL SeqC AbsOrInc ELSE SeqC Feed END ELSE SeqC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqC AbsOrInc ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqC Rapid ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC CallLab RepOnce EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 IF FeedConnect? {there is no Z up in the sub} IF FIFO? SeqC Feed ZCP2 FeedEnt EOL ELSE SeqC Rapid ZCP2 EOL END END SeqC EndSub EOL EOR EOL CloseSub {Element shift, not pattern} RETURN ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL END END SeqC CallLab RepOnce EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqC EndSub EOL EOR EOL CloseSub RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN OpGuts: IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') {std sep sub Zreps are in effect} {rep change 2} ZonlyRep {rep change 1} SetFlagF('1') {not std sep sub Zreps in effect} {rep change 3} ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? SeqC FeedC CRCOffC ZCP3C FeedEntC EOL ELSE SeqC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END SeqC DrillCP FeedEnt EOL GetCycle SeqC Cycle IF Peck? ' R00 0' {dwell at top set to zero} ' R01 ' Peck# END ' R02 ' ClearancePlane2# ' R03 ' ZDepth# IF Dwell? AND NOT Tap? ' R04 ' Dwell# ELSE IF FIFO? ' R04 0' {bore cycle needs R04} END END END IF Peck? ' R05 ' Peck# END IF Tap? IF CWSpindle? ' R06 04 R07 03' ELSE ' R06 03 R07 04' END END ' R11 3' EOL IF CallMasterOp? SeqC CallLabB CallMasterNum# RepOnce EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqC CallLab RepOnce EOL StartSub ToolPath SeqC EndSub EOL EOR EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqC ' G80' ZCP3 EOL IF Repeats? FinishSubG92 END END END RETURN ProgStart: InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') {?} SetFlagF('1') { Milling ZShiftOnly SepSubs } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END RETURN WFOStuff: IF MultipleParts? AND WorkFixtureOffsets? AND NewWFO? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL ELSE IF NewWFO? SeqC ' G' NewWFO# EOL ELSE IF NeedWFO1? AND NOT SameTool? SeqC ' G' NewWFO# EOL END END END RETURN DoSpeed: ' S' DIV# SpeedRPM# Num#('1000') RETURN DoSpeedC: IF NotEqual? SpeedRPM# LAST SpeedRPM# DoSpeed END RETURN InitOp: EOR ProgNum EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' MILLIMETERS )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale RETURN FirstOp1: Seq Plane ' G71 G94' EOL SeqC Rapid OfstOff EOL SeqC OpToolID ToolChng EOL DoOpComments DoPostScript WFOStuff SeqC DoSpeed SpinOn EOL RETURN SawCompC: SetStatusOff IF Equal? Tool# Num#('12') IF LTEqual? SPMoveAngle# Num#('90') ' D20' ZCP1 ELSE IF LTEqual? SPMoveAngle# Num#('180') ' D21' ZCP1 ELSE IF LTEqual? SPMoveAngle# Num#('270') ' D20' ZCP1 ELSE ' D21' ZCP1 END END END END SetStatusOn RETURN SawAngleC: IF Equal? Tool# Num#('12') ' U' SPMoveAngle# END RETURN DoOfstOnC: IF NotEqual? Tool# Num#('12') OfstOn END RETURN FirstOp2: CheckPass SeqC SawCompC EOL SeqC AbsOrInc ' G64' Rapid StrtPos SawAngleC EOL RETURN FirstOp3: SeqC DoOfstOnC EOL SeqC CoolOn EOL RETURN NewToolOp1: SeqC CoolOff EOL SeqC OfstOff EOL RETURN NewToolOp2: DoEndOpPS IF Equal? LAST Tool# Num#('12') SeqC ' U0' EOL END IF ToolChangeAtHome? SeqC Rapid Home SpinOff EOL ELSE SeqC SpinOff EOL END IF LAST ProgStop? SeqC ' M0' EOL ELSE SeqC ProgStop EOL END RETURN NewToolOp3: {Start new Operation} Seq Plane ' G71 G94' EOL SeqC Rapid OfstOff EOL SeqC OpToolID ToolChng EOL DoOpComments DoPostScript WFOStuff SeqC DoSpeed SpinOn EOL RETURN NewToolOp4: CheckPass SeqC SawCompC EOL SeqC AbsOrInc Rapid StrtPos SawAngleC EOL RETURN NewToolOp5: SeqC DoOfstOnC EOL SeqC CoolOn EOL RETURN SameToolOp1: DoEndOpPS IF LAST ProgStop? SeqC CoolOff EOL SeqC OfstOff EOL SeqC SpinOff EOL SeqC ' M0' EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset? SeqC OfstOff EOL END END RETURN SameToolOp2: {Start new Operation} DoOpComments DoPostScript CheckPass RETURN SameToolOp3: {Start new Operation} WFOStuff IF LAST ProgStop? SeqC SawCompC EOL SeqC PlaneC AbsOrInc Rapid StrtPos SawAngleC DoSpeedC SpinOn EOL SeqC DoOfstOnC EOL SeqC CoolOn EOL ELSE SeqC SawCompC EOL SeqC PlaneC AbsOrInc Rapid StrtPos SawAngleC DoSpeedC EOL IF NewToolOffset? SeqC DoOfstOnC EOL END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END RETURN End1: SeqC CoolOff EOL SeqC Rapid OfstOff EOL RETURN End2: DoEndOpPS IF Equal? Tool# Num#('12') SeqC ' U0' EOL END IF FIRST ToolChangeAtHome? {added FIRST modifier} SeqC Rapid FirstHome SpinOff EOL ELSE SeqC ' G53 X0 Y0' SpinOff EOL END IF ProgStop? SeqC ' M0' EOL END RETURN End3: SeqC EOP EOL EOR EOL CloseSub Post2 {organize Subs into one program} Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END RETURN MPallTools1P: {Multiple Parts, All Tools 1 Part} EachOp {Start of post processing} IF FirstOperation? InitOp OpenMP FirstOp1 FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 {to tool change, CS problem} NewToolOp3 NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 CloseMP End3 RETURN MP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up} EachOp {Start of post processing} IF FirstOperation? InitOp FirstOp1 OpenMP FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 CloseMP NewToolOp2 {to tool change, CS problem} NewToolOp3 OpenMP NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} CloseMP End2 End3 RETURN MP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane} EachOp {Start of post processing} IF FirstOperation? InitOp FirstOp1 FirstOp2 FirstOp3 OpenMP FirstOp2 {need StrtPos in Sub} ELSE IF NewTool? CloseMP NewToolOp1 NewToolOp2 {to tool change, CS problem} NewToolOp3 NewToolOp4 NewToolOp5 OpenMP NewToolOp4 {need StrtPos in Sub} ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} CloseMP {End of program} End1 End2 End3 RETURN NoMPs: {no multiple parts} EachOp {Start of post processing} IF FirstOperation? InitOp FirstOp1 FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 NewToolOp3 NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 End3 RETURN {Start of executable Prog, Top Level ****} ProgStart {setup and initializations} IF MultipleParts? IF AllToolsOnePart? MPallTools1P ELSE {implied OneToolAllParts?} IF FullUp? MP1ToollAllPfu ELSE {implied ExitClearancePlane?} MP1ToollAllPXcp END END ELSE NoMPs END