{7/24/90, Added InitProg globally to posts with this remark, DWB}
{9/12/91, Updated Siemens 810M M114.57 to .80 format, JR}

{
Format: Siemens 810M Mxxx.80.1m
5/24/96
Removed all 'L2 P1's from prog
Implemented CkCRC sub from M001
Modified tool change sequence per customer's fax
TH}

{
Format: Siemens 810M M270.80.2m
6/3/96
Changed ToolOffset# to Tool#
Changed R11=3 in drilling to R10=3
Added check to FormatArc to always output MoveY if there are no other moves (Full arc case)
Added G64 after AbsOrInc at tool change positions
TH}

{
Format: Siemens 810M M270.80.3m
6/13/96
Replaced all 'D' CRCOffset# calls with 'D' Tool#
TH}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '#####.###;0'
#5 = '########;0'
#6 = '####^###;'
#7 = 'ą####.###;+0'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Program#,5)
FORMAT(Sequence#,5)
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(NewWFO#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(Dwell#,6) {.72}
FORMAT(ClearancePlane1#,4)
FORMAT(ClearancePlane2#,4)
FORMAT(ZDepth#,4)
FORMAT(Peck#,4)
FORMAT(PartShiftX#,7)
FORMAT(PartShiftY#,7)
FORMAT(PartShiftZ#,7)
FORMAT(RepeatX#,7)
FORMAT(RepeatY#,7)
FORMAT(RepeatZ#,7)

{Prog Subroutines **********************************************************}

RestoreScale:
IF NOT Metric? {CAM file is in English, tools and tool path}
SetScale('25.4') { change to metric, this is a metric post}
END
RETURN

DoSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

PSInit: {reset flags}
NewWFOF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN

PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN

DoPostScript:
PSInit
EachPS
SeqC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN

EntryMove:
IF FeedEntry?
SeqC Feed ZIn FeedEnt EOL
ELSE
SeqC RapidC ZIn EOL
END
RETURN

StartSub:
OpenSub
'%SPF' Program# EOL
DoSubComment
Seq {drop unconditional to force seq# on 1st line of sub}
RETURN

SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN

StdSub:
SeqC ' V1=0 V2=0 V3=0' EOL
SeqC CallLab RepLab RepCycs EOL
StartSub
RETURN

FinishSub1: {part 1}
UnSkipZ
SeqC CRCOffC
IF NOT FeedConnect?
RapidC ZCP3C
END
EOL
RETURN

FinishSubG92: {part 2}
SeqC ' V1=V1' RepeatX# ' V2=V2' RepeatY# ' V3=V3' RepeatZ# EOL
SeqC Preset ' X=V1 Y=V2 Z=V3' EOL
SeqC EndSub EOL
CloseSub
SeqC Preset ' X0 Y0 Z0' EOL
RETURN

OpenMP:
SeqC ' V1=0 V2=0 V3=0' EOL
NewProg
IF WorkFixtureOffsets?
NewWFO
EACHWFO
SeqC SetWFO CallLab RepLab OnePart EOL
IncWFO
NEXTWFO
ELSE
SeqC CallLab RepLab Parts EOL
END
StartSub
RETURN

CloseMP:
IF WorkFixtureOffsets?
SeqC EndSub EOL
CloseSub
SeqC WFO1 EOL
ELSE
SeqC ' V1=V1' PartShiftX# ' V2=V2' PartShiftY# ' V3=V3' PartShiftZ# EOL
SeqC Preset ' X=V1 Y=V2 Z=V3' EOL
SeqC EndSub EOL
CloseSub
SeqC Preset ' X0 Y0 Z0' EOL
END
RETURN

FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
IF NOT XMove?
IF NOT YMove?
IF NOT ZMove?
MoveY
END
END
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

CkCRC: { 4.2 }
IF XMove? OR YMove? { Approach Length Feature and Multiple Pockets }
IF NOT ZMove? AND NOT LastFeat?
CRCOnC
IF NOT EmptyLine?
ResetCRCNum
END
END
END
IF LastFeat? AND EmptyLine? { Exit Length Feature }
CRCOffC
END
RETURN

StdLine: {enables CRC on first call, .70}
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC CkCRC FeedC MoveXYZC FeedRateC EOL
DecelMove2
END
SeqC CkCRC FeedC MoveXYZC DecelFeed EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC CkCRC FeedC MoveXYZC FeedRateC EOL
END
END
RETURN

ToolPath:
EACHFeat
IF PointFeat?
SeqC MoveSXYC EOL
IF AutoCycle?
SeqC CallLab RepLab OnePart EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
END
ELSE
IF RapidFeat?
IF LastFeat? AND AutoCycle? {.70}
SeqC CRCOffC RapidC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC RapidC MoveXYZC EOL
END
END
ELSE
IF LineFeat?
IF AutoCycle? {.70}
IF LastFeat?
SeqC CRCOffC FeedC MoveXYZC FeedRateC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC FeedC MoveXYZC FeedRateC EOL
ELSE
StdLine {enables CRC on first call}
END
END
ELSE
StdLine
END
ELSE
IF ArcFeat?
EACHQuadrant
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RETURN

WFOStuff:
IF NewWFO?
IF MultipleParts?
'*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS'
ELSE
' G' NewWFO#
END
ELSE
IF NOT SameTool?
IF NeedWFO1?
' G' NewWFO#
END
END
END
RETURN

AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
Seq IncValue EOL
RETURN

AutoCycCutSub2: {part 2}
ToolPath
IF Repeats? AND FeedConnect? AND ZshiftOnly?
SeqC AbsOrInc EOL {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath}
ELSE
SeqC AbsOrInc RapidC ZCP2 EOL {.71.2 removed CRCOffC, gets turned off in ToolPath}
END
SeqC EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN

AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN

Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
EntryMove
AutoCycCutSub2
AutoCycPat
ELSE
EntryMove
ToolPath
END
RETURN

G92Sub:
SubWarning
StdSub
SeqC AbsOrInc Connect StrtPos EOL
Milling
FinishSub1
FinishSubG92
RETURN

ZonlyRepAutoCycle:
AutoCycPat {write pattern moves and main calls}
StartSub
NewProg
EachCycle
IF FeedConnect?
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
IF FeedEntry?
IF NOT FirstCycle?
SeqC Rapid ZCP2PlusInc EOL {.69 added Rapid, reads better}
{can't call for cycle = 1, .69 changed to ZCP2PlusInc}
END
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC Rapid ZInPlusInc EOL {.69 added Rapid, reads better}
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqC CallLab RepLab OnePart EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
{.69, removed FinishSub1}
IF FeedConnect? {there is no Z up in the sub, .69}
SeqC Rapid ZCP2 EOL {.69}
END {.69}
SeqC EndSub EOL
CloseSub
{Element shift, not pattern}
RETURN

ZonlyRep:
EachCycle
IF NOT FirstCycle?
SeqC Connect StrtPos EOL {.71.2, added Connect}
END
IF FeedConnect?
SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC}
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
END
SeqC CallLab RepLab OnePart EOL
NextCycle
StartSub
SkipZ
ToolPath
FinishSub1
SeqC EndSub EOL
CloseSub
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

GetStartOfSameTool:
DoOpComments
DoPostScript
SeqC WFOStuff EOL
CheckPass
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
ReverseXZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls ('50') {?}
SetMaxRPM('10000') {?}
SetMaxFeed('500') {?}
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
EOR 'MPF' Program# EOL
IF UseComments?
IF ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' MILIMETERS )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
'@100 K' Sequence# EOL
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
SeqC WFOStuff Plane EOL
SeqC Rapid AbsOrInc ' G64' EOL
DoOpComments
DoPostScript
Seq OpToolID ' L888' EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqC Rapid ZCP1 ' D' Tool# EOL
SeqC StrtPos CoolOn EOL
SeqC FeedRate Speed SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC AbsOrInc Rapid StrtPos EOL
END
ELSE
IF NewTool?
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqC CoolOff EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
SeqC WFOStuff Plane EOL
SeqC Rapid AbsOrInc ' G64' EOL
Seq OpToolID ' L888' EOL
IF LAST ProgStop?
SeqC ' M0' EOL
ELSE
SeqC ProgStop EOL
END

{Start new Operation}

DoOpComments
DoPostScript
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqC Rapid ZCP1 ' D' Tool# EOL
SeqC StrtPos CoolOn EOL
SeqC FeedRate Speed SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC AbsOrInc Rapid StrtPos EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqC CoolOff EOL
SeqC Rapid OfstOff ' D0' EOL
SeqC ' M0' EOL

{Start new Operation}

GetStartOfSameTool
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC SpinOn EOL
SeqC ZCP1 ' D' Tool# EOL
SeqC CoolOn EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF NewToolOffset?
SeqC Rapid OfstOff ' D0' EOL

{Start new Operation}

GetStartOfSameTool
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
SeqC ZCP1 ' D' Tool# EOL
ELSE

{Start new Operation}

GetStartOfSameTool
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
END
END
END {common point for all operations}
IF Milling?
SeqC ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
FindAnyZMoves {for normal abs subroutine}
IF NoZMoves?
ZonlyRep
ELSE
G92Sub {pattern shift, not element}
END
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
SeqC RapidC CRCOffC ZCP3C EOL
ELSE
IF Drilling?
IF Repeats?
NewProg
StdSub
SeqC AbsOrInc Rapid StrtPos EOL
END
SeqC DrillCP EOL
GetCycle
SeqC Cycle ' R2='
IF RetractToCP1?
ClearancePlane1#
ELSE
ClearancePlane2#
END
' R3=' ZDepth#
IF Peck?
' R5=' Peck#
END
' R10=3' Dwell Retract FeedEnt EOL
ToolPath
SeqC ' G80' EOL
IF Repeats?
FinishSubG92
END
SeqC RapidC ZCP3C EOL
END
END
NEXTOp
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqC CoolOff EOL
SeqC ' G53' Rapid ' Z0 D0' EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF ProgStop?
SeqC ' M0' EOL
ELSE
SeqC ProgStop EOL
END
IF MultipleParts? AND AllToolsOnePart?
CloseMP
END
SeqC ' G53 Y0' EOL
SeqC EOP EOL
Post
EOR EOL
Close
IF UseComments?
Reopen
SetScale('1')
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END