{Change Comments ***********************************************************}

{9/19/89
Copied and Modified: Dynapath Sys 20M M074.54
For: Augustine Tool
Made modifications per Gary Augustine and phone conversation.
Moved CoolOn to block containing ZCP2.
Moved CRCOffC to block following ZCP3.
Deleted all occurances of CRCOffsetC.
TF}

{7/24/90, Added InitProg globally to posts with this remark, DWB}

{4/16/91
Copied & modified: Dynapath Sys 20M M074.55
For: Gibbs & Associates
Machine:
Control: Dynapath 10M
Updated to Version 4.0 per Fanuc 6M M001.80 Format.
Made major modifications per conversation with Dale Bachman at Dynapath Systems, Inc.
This processor is conversational for Text and Sub Calls only.
Added Flag('1') to check if CRCOn (G41/G42) has been output.
CutterRadiusCompensation rules:
CRCOn (G41/G42) must only be activated when Feed (G1), CWArc (G2) or CCWArc (G3) are active.
Added logic to output FeedC (G1) when it's time to output CRCOn (G41/G42) in StdLine Sub.
Control requires CRCOff (G40) DummyMove on line preceeding CRCOn (G41/G42).
Added logic to output CRCOff (G40) SPX# SPY# in TurnOnCRC Sub.
Rapid (G0) must NOT be output while CRCOn (G41/G42) is active.
When RapidFeat, CutterRadiusCompensation and Flag('1') are TRUE:
Added logic to output FeedC (G1) MoveXYZC RapidFC (F199.1) where needed in Prog.
RapidFC set to output F199.1 in Mach Spec.
Control requires CRCOff (G40) DummyMove when cancelling CRCOn (G41/G42).
Customer requested that CRCOff (G40) be output after move to clearance plane
Added logic to output following code in TurnOffCRC Sub, per Dynapath Rules.
SeqLab Incvalue EOL
SeqLab CRCOff MoveXY EOL
SeqLab AbsValue EOL
DWB}

{* 12/15/93, [cwh]
Modified : Dynapath 20M M074.80
To : Dynapath 20M M074.80.1
For :
Changes :
Added the format line for 'RapidF#' to properly format the 'RapidFC' command.
*}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0.'
#5 = '########;0'
#6 = '###.#;0'
#7 = '00'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(SPX#,4)
FORMAT(SPY#,4)
FORMAT(Retract#,4)
FORMAT(ToolDiameter#,4)
FORMAT(Program#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(Parts#,5)
FORMAT(Dwell#,6)
FORMAT(RapidF#,6)
FORMAT(NewWFO#,7)

{Prog Subroutines **********************************************************}

Get$: { For conversational output }
IF NOT EmptyLine?
'$'
END
RETURN

TurnOnCRC:
IF CutterRadiusCompensation? AND NOT Flag?('1')
SetFlag('1')
SeqLab FeedC EOL
SeqLab CRCOff 'X' SPX# 'Y' SPY# EOL
END
RETURN

TurnOffCRC: { Customer requested this to occur after move to ClearancePlane }
IF CutterRadiusCompensation? AND Flag?('1')
SetFlagF('1') { Flag to turn off CutterRadiusCompensation }
SeqLab IncValue EOL
SeqLab CRCOff 'X0.Y0.' EOL
SeqLab AbsValue EOL
END
RETURN

DoSubComment:
NewProg
IF UseComments? AND SubComment?
SeqLab '(T) SUB NUMBER ' Program# Get$ EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
SeqLab '(T) OPERATION ' Operation# ' ' OperationType$ Get$ EOL
END
IF OperationComment?
SeqLab '(T) ' OperationComment$ Get$ EOL
END
IF WorkGroupComment?
SeqLab '(T) ' WorkGroupComment$ Get$ EOL
END
IF ToolTypeComment?
SeqLab '(T) TOOL# ' Tool# ' ' ToolDiameter# ' ' ToolType$ Get$ EOL
END
IF ToolComment?
SeqLab '(T) ' ToolComment$ Get$ EOL
END
IF Metric? {CAM file is in metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
END
RETURN

PSInit: {reset flags}
NewWFOF
RotateF
RETURN

PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqLab 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqLab 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqLab 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqLab 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN

DoPostScript:
PSInit
EachPS
SeqLab PostScript Get$ EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqLab EndOpPS Get$ EOL {literals}
PSStuff {commands}
NextPS
RETURN

EntryMove:
IF FeedEntry?
SeqLab Feed ZIn FeedEnt EOL
ELSE
SeqLab RapidC ZIn EOL
END
RETURN

StartSub:
OpenSub
DoSubComment
'>' Tag# EOL
RETURN

SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
SeqLab '(T) ' Get$ EOL
SeqLab '(T) *** WARNING ***' Get$ EOL
SeqLab '(T) Z CLEARANCE WILL' Get$ EOL
SeqLab '(T) CHANGE WITH EACH' Get$ EOL
SeqLab '(T) CYCLE OF SUB!' Get$ EOL
SeqLab '(T) ' Get$ EOL
END
END
RETURN

StdSub:
'È' Tag# EOL
SeqLab '(7)FÅ‚' Tag# 'L²' Tag# Get$ EOL
SeqLab '(6)FÇ' Tag# 'T' RepsLess1 Get$ EOL
StartSub
RETURN

FinishSub1: {part 1}
UnSkipZ
IF NOT FeedConnect?
IF CutterRadiusCompensation? AND Flag?('1')
SeqLab FeedC ZCP3C RapidFC EOL
TurnOffCRC
ELSE
SeqLab RapidC ZCP3C EOL
END
END
RETURN

FinishSubG92: {part 2}
SeqLab Preset ShiftRC EOL
'<' Tag# EOL
TagDown
CloseSub
SeqLab Preset UnshftRC EOL
RETURN

OpenMP:
TagUp TagInc
IF WorkFixtureOffsets?
NewWFO
EachWFO
SeqLab SetWFO EOL
SeqLab '(7)FÅ‚' Tag# 'L²' Tag# Get$ EOL
IncWFO
NextWFO
ELSE
'È' Tag# EOL
SeqLab '(7)FÅ‚' Tag# 'L²' Tag# Get$ EOL
SeqLab '(6)FÇ' Tag# 'T' PartsLess1 Get$ EOL
END
StartSub
RETURN

CloseMP:
IF WorkFixtureOffsets?
'<' Tag# EOL
TagDown
CloseSub
SeqLab WFO1 EOL
ELSE
SeqLab Preset ShiftPC EOL
'<' Tag# EOL
TagDown
CloseSub
SeqLab Preset UnshftPC EOL
END
RETURN

FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC ArcIJ
RETURN

StdLine: {enables CRC on first call, .70}
TurnOnCRC
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqLab FeedC CRCOnC MoveXYZC FeedRateC EOL
DecelMove2
END
SeqLab FeedC CRCOnC MoveXYZC DecelFeed EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqLab FeedC CRCOnC MoveXYZC FeedRateC EOL
END
END
RETURN

ToolPath:
ResetCRCNum {.72}
EACHFeat
IF PointFeat?
SeqLab MoveSXYC EOL
IF AutoCycle?
SeqLab '(7)FÅ‚' Tag# 'L²' Tag# Get$ EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
END
ELSE
IF RapidFeat?
IF CutterRadiusCompensation? AND Flag?('1')
IF XMove? OR YMove? OR ZMove?
SeqLab FeedC MoveXYZC RapidFC EOL
END
ELSE
IF XMove? OR YMove? OR ZMove?
SeqLab RapidC MoveXYZC EOL
END
END
ELSE
IF LineFeat?
IF AutoCycle? {.70}
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqLab FeedC MoveXYZC FeedRateC EOL
ELSE
StdLine {enables CRC on first call}
END
ELSE
StdLine
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqLab FormatArc ArcFeedC EOL
DecelMove2
END
SeqLab FormatArc DecelFeed EOL
ELSE
SeqLab FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RETURN

WFOStuff:
IF NewWFO?
IF MultipleParts?
EOL
SeqLab '(T) ' Get$ EOL
SeqLab '(T) *** WARNING ***' Get$ EOL
SeqLab '(T) DO NOT USE' Get$ EOL
SeqLab '(T) NEWWFO() WITH' Get$ EOL
SeqLab '(T) NCPOST MULTIPLE' Get$ EOL
SeqLab '(T) PARTS!' Get$ EOL
SeqLab '(T) ' Get$ EOL
ELSE
'E' NewWFO#
END
ELSE
IF NOT SameTool?
IF NeedWFO1?
'E' NewWFO#
END
END
END
RETURN

AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
SeqLab IncValue EOL
RETURN

AutoCycCutSub2: {part 2}
ToolPath
SeqLab AbsValue EOL
IF Repeats? AND FeedConnect? AND ZshiftOnly?
ELSE
IF CutterRadiusCompensation? AND Flag?('1')
SeqLab FeedC ZCP2 RapidFC EOL
TurnOffCRC
ELSE
SeqLab RapidC ZCP2 EOL {.71.2 removed CRCOffC, gets turned off in ToolPath}
END
END
'<' Tag# EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN

AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN

Milling:
IF AutoCycle?
TagUp TagInc
AutoCycCutSub1
EntryMove
AutoCycCutSub2
AutoCycPat
TagDown
ELSE
EntryMove
ToolPath
END
RETURN

G92Sub:
SubWarning
StdSub
SeqLab AbsValue EOL
SeqLab Connect StrtPos EOL
Milling
FinishSub1
FinishSubG92
RETURN

ZonlyRepAutoCycle:
AutoCycPat {write pattern moves and main calls}
StartSub
TagUp TagInc
EachCycle
IF FeedConnect?
SeqLab Feed ZInPlusInc FeedEnt EOL
ELSE
IF FeedEntry?
IF NOT FirstCycle?
SeqLab Rapid ZCP2PlusInc EOL {.69 added Rapid, reads better}
{can't call for cycle = 1, .69 changed to ZCP2PlusInc}
END
SeqLab Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLab Rapid ZInPlusInc EOL {.69 added Rapid, reads better}
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqLab '(7)FÅ‚' Tag# 'L²' Tag# Get$ EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
{.69, removed FinishSub1}
IF FeedConnect? {there is no Z up in the sub, .69}
IF CutterRadiusCompensation? AND Flag?('1')
SeqLab FeedC ZCP2 RapidFC EOL
TurnOffCRC
ELSE
SeqLab RapidC ZCP2 EOL {.69}
END
END {.69}
TagDown
'<' Tag# EOL
CloseSub
{Element shift, not pattern}
RETURN

ZonlyRep:
EachCycle
IF NOT FirstCycle?
SeqLab Connect StrtPos EOL {.71.2, added Connect}
END
IF FeedConnect?
SeqLab FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC}
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqLab RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
SeqLab Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLab RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
END
SeqLab '(7)FÅ‚' Tag# 'L²' Tag# Get$ EOL
NextCycle
StartSub
SkipZ
SeqLab
ToolPath
FinishSub1
'<' Tag# EOL
TagDown
CloseSub
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

GetStartOfSameTool:
DoOpComments
DoPostScript
CheckPass
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
ReverseXZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls ('50')
SetMaxRPM('10000')
SetMaxFeed('500')
IF PSComment? AND UseComments?
SeqLab '(T) PostScript:' Get$ EOL
SeqLab '(T) Literals: put between single or double quotes.' Get$ EOL
SeqLab '(T) Separate commands and literals with at least one space.' Get$ EOL
SeqLab '(T) A CR ( RETURN key ) will start a new line.' Get$ EOL
SeqLab '(T) Commands: may be capital and/or lower case letters. Separate commands with a space.' Get$ EOL
SeqLab '(T) EndOP -' Get$ EOL
SeqLab '(T) all literals and commands before an ENDOP command' Get$ EOL
SeqLab '(T) will appear at the beginning of the operation. All' Get$ EOL
SeqLab '(T) literals and commands after an ENDOP command will appear' Get$ EOL
SeqLab '(T) at the end of the operation.' Get$ EOL
SeqLab '(T) NewWFO(56), NWFO(56) -' Get$ EOL
SeqLab '(T) The Work Fixture Offset # you specify will be used for all following operations.' Get$ EOL
SeqLab '(T) Do not use with the ncPost multiple part option.' Get$ EOL
SeqLab '(T) 4thAxisCW(12.5), 4ACW(12.5) -' Get$ EOL
SeqLab '(T) generates a + A move of the value you specify' Get$ EOL
SeqLab '(T) 4thAxisCCW(22.5), 4ACCW(22.5) -' Get$ EOL
SeqLab '(T) generates a - A move of the value you specify' Get$ EOL
SeqLab '(T) 5thAxisCW(30), 5ACW(30) -' Get$ EOL
SeqLab '(T) generates a + B move of the value you specify' Get$ EOL
SeqLab '(T) 5thAxisCCW(22.5), 5ACCW(22.5) -' Get$ EOL
SeqLab '(T) generates a - B move of the value you specify' Get$ EOL
END
EachOp {Start of post processing *********************}
SetFlagF('1') { Flag to set-up CutterRadiusCompensation }
IF FirstOperation?
'(' Program# ')' EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramNameComment?
SeqLab '(T) PROGRAM ' ProgramName$ Get$ EOL
END
IF ProgramComment?
SeqLab '(T) ' ProgramComment$ Get$ EOL
END
IF FormatNameComment?
SeqLab '(T) FORMAT ' FormatName$ Get$ EOL
END
IF TimeComment?
SeqLab '(T) ' Date$ ' AT ' Time$ Get$ EOL
END
IF MovesComment?
SeqLab '(T) OUTPUT IN ABSOLUTE INCHES' Get$ EOL
END
IF PartsComment?
SeqLab '(T) PARTS PROGRAMMED ' Parts# Get$ EOL
END
IF StartToolComment?
SeqLab '(T) FIRST TOOL NOT IN SPINDLE' Get$ EOL
END
END
OpenSub
IF Metric? {CAM file is in metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
DoOpComments
DoPostScript
SeqLab Rapid Speed WFOStuff EOL
SeqLab Plane EOL
SeqLab 'G70' EOL
SeqLab AbsValue EOL
SeqLab ToolOfst ToolChng EOL
SeqLab SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqLab StrtPos EOL
SeqLab ZCP1 EOL
SeqLab CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqLab StrtPos EOL
END
ELSE
IF NewTool?

{Finish off last Operation}

IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqLab CoolOff EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF LAST ProgStop?
SeqLab 'M0' EOL
ELSE
IF OptionalStops?
SeqLab ProgStop EOL
END
END

{Start new Operation}

DoOpComments
DoPostScript
SeqLab Rapid Speed WFOStuff EOL
SeqLab PlaneC EOL
SeqLab AbsValue EOL
SeqLab ToolOfst ToolChng EOL
SeqLab SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqLab StrtPos EOL
SeqLab ZCP1 EOL
SeqLab CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqLab StrtPos EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqLab CoolOff EOL
SeqLab 'M0' EOL

{Start new Operation}

GetStartOfSameTool
SeqLab SpeedC WFOStuff EOL
SeqLab PlaneC EOL
SeqLab AbsValue EOL
SeqLab ToolOfst EOL
SeqLab SpinOn EOL
SeqLab Rapid StrtPos EOL
SeqLab ZCP1 EOL
SeqLab CoolOn EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqLab CoolOff EOL
END
IF NewToolOffset?

{Start new Operation}

GetStartOfSameTool
SeqLab SpeedC WFOStuff EOL
SeqLab PlaneC EOL
SeqLab AbsValue EOL
SeqLab ToolOfst EOL
SeqLab Rapid StrtPos EOL
SeqLab ZCP1 EOL
ELSE

{Start new Operation}

GetStartOfSameTool
SeqLab SpeedC WFOStuff EOL
SeqLab PlaneC EOL
SeqLab AbsValue EOL
SeqLab Rapid StrtPos EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqLab CoolOn EOL
END
END
END
END
END {common point for all operations}
IF Milling?
SeqLab ZCP2C EOL
IF Repeats?
TagUp TagInc
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
FindAnyZMoves {for normal abs subroutine}
IF NoZMoves?
ZonlyRep
ELSE
G92Sub {pattern shift, not element}
END
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
IF CutterRadiusCompensation? AND Flag?('1')
SeqLab FeedC ZCP3C RapidFC EOL
TurnOffCRC
ELSE
SeqLab RapidC ZCP3C EOL
END
ELSE
IF Drilling?
IF Repeats?
TagUp TagInc
StdSub
SeqLab AbsValue EOL
SeqLab Rapid StrtPos EOL
END
SeqLab DrillCP EOL
GetCycle
SeqLab Cycle StrtPos ZDepth RLevel Dwell Peck
IF PeckChipBreaker?
'Q' Retract#
END
FeedEnt EOL
ToolPath
SeqLab 'G80' EOL
IF Repeats?
FinishSubG92
END
SeqLab RapidC ZCP3C EOL
END
END
NextOp {loops back to EachOP until last Operation}

{End of program ************************************************************}

{finish last operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqLab CoolOff EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier}
SeqLab AbsValue EOL
SeqLab Rapid FirstHome SpinOff EOL
ELSE
SeqLab SpinOff EOL
END
IF ProgStop?
SeqLab 'M0' EOL
END
IF MultipleParts? AND AllToolsOnePart?
CloseMP
END
SeqLab EOP EOL
CloseSub
Post2 {organize Subs into one program}
SeqLab EOP EOL { This is required a second time, at end of all subs }
'END' EOL
Close
ReTag
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'N9997(T) FILE LENGTH: ' FileBytes# ' CHARACTERS' Get$ EOL
END
IF FileFeetComment?
'N9998(T) FILE LENGTH: ' FileFeet# ' FEET' Get$ EOL
END
IF FileMetersComment?
'N9999(T) FILE LENGTH: ' FileMeters# ' METERS' Get$ EOL
END
Close
END