{Change Comments ***********************************************************} {9/27/89, added PostScript to: Okuma OSP5000M-G M101.51, JR} {3/29/90, Updated: Okuma OSP5000M-G M101.61 to .70.3 format, JR} {7/5/90, Updated: Okuma OSP5000M-G M101.70.3 to .72.1 format, JR} {7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB} {12/19/90 Copied & modified: Okuma 5000M-G M101.73 For: Gibbs & Associates Machine: Okuma Control: 5000M-G Updated to Version 3.2 per Fanuc 6M M001.76.1 Format. DWB} {4/03/91 Modified: Okuma 5000M-G M101.76.1 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.80 Format. DWB} {09/30/91 Modified: Okuma 5000M-G M101.79 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.81 Format. Kim Michelman} {2/11/94, Updated Okuma 5000M-G M101.81 to .81.2 format, JR} {10/6/95, Updated Okuma 5000M-G M101.81.2 to .85 format per Fanuc 6M M001.85.01.03, JR} {1/17/96, Updated .85 to .86 version, MPK} {3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK} {6/19/96 Initial: Okuma 5000M-G M101.89 Created: Okuma OSP7000M Mxxx.89 ForUser: DEN-TAL-EZ, Inc. Control: Okuma OSP7000M Machine: Okuma MC500H Develop: ComPost 4.21.37, Catalyst68K v3.04.10.C Comment: New Processor per manual. Manual says it is totaly comapataple with the OSP5000M-G and after some review it appears so! Changed to First Tool Not In Spindle format. Deleted PreTool Moved OfstOn to nest line, off of the StrtPos line. Added support for additional Drill Cycles. Jim Radcliffe} {10/4/97 Initial: Okuma OSP7000M M143.89 Created: Okuma OSP700M [GTR] MW14.89 Version: ComPost2 1.0b11 Control: Okuma OSP700M Machine: Okuma Customer: GTR Enterprises. Comments: Change tool change commands to full pre-select method. Added the literal line 'G11T2Q2' at start of program. This is a Okuma macro call to avoid a machine alarm if the spindle tool is selected. Change G53 to Z30. for Z axis zero return. (The Z30. value must exceed the distance to Machine zero). Cancel canned cycles with G0 in place of G80. Added Y30. on the line before M30 to move spindle clear for easy access to table. KC} {10/9/97 Removed literal G28's from Z axis machine zero commands. Machine does not accept them. Updated from Okuma OSP700M [GTR] MW14.89 to Okuma OSP700M [GTR] MW14.89.1 KC} {Prog Numeric Format Definitions *******************************************} #1 = '#.00' #2 = '###.###;0.' #3 = '*###.###;0.' #4 = '####.####;0.' #5 = '#######0' #6 = '####^##0' #7 = '###0' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(ToolDiameter#,4) {.72} FORMAT(Program#,5) {.72} FORMAT(CallMasterNum#,5) FORMAT(Operation#,5) {.72} FORMAT(Tool#,5) {.72} FORMAT(NewWFO#,5) {.72} FORMAT(Parts#,5) {.72} FORMAT(Repeats#,5) {.72} FORMAT(Dwell#,6) {.72} {Prog Subroutines **********************************************************} RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? ' ( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? ' ( ' OperationComment$ ' )' EOL END IF WorkGroupComment? ' ( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? ' ( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? ' ( ' ToolComment$ ' )' EOL END RestoreScale END RETURN PSInit: {reset flags} NewWFOF RotateF OptCyc1F MasterOpF CallMasterOpF RETURN PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqC ' A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC ' A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqC ' B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC ' B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN DoPostScript: PSInit EachPS SeqC PostScript EOL {literals} PSStuff {commands} NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqC EndOpPS EOL {literals} PSStuff {commands} NextPS RETURN EntryMove: IF FeedEntry? SeqC Feed ZIn FeedEnt EOL ELSE SeqC RapidC ZIn EOL END RETURN StartSub: OpenSub SubID EOL DoSubComment RETURN SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN StdSub: SeqC ' CALL O' Program# ' Q' Repeats# EOL StartSub RETURN FinishSub1: {part 1} SeqC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN FinishSubG92: {part 2} SeqC Preset ShiftRC EOL 'RTS' EOL CloseSub SeqC Preset UnshftRC EOL RETURN OpenMP: NewProg IF WorkFixtureOffsets? NewWFO EachWFO SeqC ' G15' SetWFO EOL SeqC ' CALL O' Program# EOL IncWFO NextWFO ELSE SeqC ' CALL O' Program# ' Q' Parts# EOL END StartSub RETURN CloseMP: IF WorkFixtureOffsets? 'RTS' EOL CloseSub SeqC ' G15' WFO1 EOL ELSE SeqC Preset ShiftPC EOL 'RTS' EOL CloseSub SeqC Preset UnshftPC EOL END RETURN DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqC AbsValue EOL END RETURN FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN ToolPath: ResetCRCNum {.72} EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC ' CALL O' Program# EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC DoDrillAbsOrInc MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF LastFeat? SeqC DoAbsOrInc CRCOffC RapidC MoveXYZC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC DoAbsOrInc RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc CRCOnC RapidC MoveXYZC CRCOffsetC EOL END END END ELSE IF LineFeat? IF LastFeat? SeqC DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE IF Decelerate? IF RoomToDecel? DecelMove1 SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END END END END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL ELSE SeqC ' G15 H' NewWFO# EOL END ELSE IF NOT SameTool? IF NeedWFO1? SeqC ' G15 H' NewWFO# EOL END END END RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP Seq IncValue EOL RETURN AutoCycCutSub2: {part 2} ToolPath IF Repeats? AND FeedConnect? AND ZshiftOnly? SeqC AbsOrInc EOL {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? {.81} SeqC AbsOrInc FeedC ZCP2 FeedEntC EOL ELSE SeqC AbsOrInc RapidC ZCP2 EOL {.71.2 removed CRCOffC, gets turned off in ToolPath} END END 'RTS' EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN G92Sub: SubWarning StdSub SeqC AbsOrInc Connect StrtPos EOL Milling FinishSub1 FinishSubG92 RETURN ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Feed IncValue StrtPosC EOL SeqC AbsOrInc ELSE SeqC Feed END ELSE SeqC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqC AbsOrInc ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqC Rapid ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC ' CALL O' Program# EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqC Feed ZCP2 FeedEnt EOL {.69} ELSE SeqC Rapid ZCP2 EOL {.69} END END {.69} 'RTS' EOL CloseSub {Element shift, not pattern} RETURN ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqC ' CALL O' Program# EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 'RTS' EOL CloseSub RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN {Start of executable Prog **************************************************} {setup and initializations} InitProg InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') {?} SetMaxRPM('10000') {?} SetMaxFeed('500') {?} SetFlagF('1') { Milling ZShiftOnly SepSubs } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? ' ( ' ProgramName$ ' )' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? ' ( ' ProgramComment$ ' )' EOL END IF FormatNameComment? ' ( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? ' ( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? ' ( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? ' ( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? ' ( FIRST TOOL IN SPINDLE )' EOL END END OpenSub RestoreScale IF MultipleParts? AND AllToolsOnePart? OpenMP END Seq 'G111T2Q2' EOL SeqC Plane CRCOff ' G80 G94' EOL DoOpComments DoPostScript WFOStuff SeqC Speed SpinOn PreTool EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC AbsOrInc Rapid StrtPos EOL SeqC OfstOn CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF NewTool? {Finish off last Operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqC CoolOff EOL SeqC 'Z30.' EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF ToolChangeAtHome? SeqC Rapid Home EOL END IF LAST ProgStop? SeqC ' M0' EOL ELSE SeqC ProgStop EOL END {Start new Operation} SeqC ToolChng EOL Seq Plane CRCOff ' G80 G94' EOL DoOpComments DoPostScript WFOStuff SeqC Speed SpinOn PreTool EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC AbsOrInc Rapid StrtPos EOL SeqC OfstOn CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF SameTool? {Finish off last Operation} IF LAST ProgStop? SeqC CoolOff EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END END IF LAST ProgStop? OR NewToolOffset? SeqC 'Z30.' EOL END DoEndOpPS IF LAST ProgStop? SeqC 'M0' EOL END {Start new Operation} DoOpComments DoPostScript WFOStuff SeqC SpeedC IF LAST ProgStop? SpinOn END EOL CheckPass SeqC PlaneC AbsOrInc Rapid StrtPos EOL SeqC IF LAST ProgStop? OR NewToolOffset? OfstOn END IF LAST ProgStop? CoolOn ELSE IF NOT CoolOff? AND LAST CoolOff? CoolOn END END EOL END END END {common point for all operations} IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? {.81} SeqC FeedC CRCOffC ZCP3C FeedEntC EOL ELSE SeqC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END IF RetractToCP1? SeqC ' G71' ZCP1 EOL END GetCycle SeqC IF Tap? AND NOT CWSpindle? ' G74' ELSE Cycle END StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt FromCP EOL IF CallMasterOp? SeqC ' CALL O' CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqC ' CALL O' Program# EOL StartSub ToolPath 'RTS' EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqC ' G0' EOL SeqC RapidC ZCP3C EOL IF Repeats? FinishSubG92 END SeqC RapidC ZCP3C EOL END END NextOp {loops back to EachOP until last Operation} {End of program ************************************************************} {finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqC CoolOff EOL SeqC ' Z30.' EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier} SeqC Rapid FirstHome EOL END IF MultipleParts? AND AllToolsOnePart? IF ProgStop? SeqC ' M0' EOL ELSE SeqC ProgStop EOL END CloseMP END SeqC ToolChng EOL SeqC 'Y30.' EOL SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? ' ( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? ' ( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? ' ( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END