{Change Comments ***********************************************************} {10/11/95, Updated for Catalyst v2.20 per Fanuc 6M M001.85 Format, MPS} {1/17/96, Updated .85 to .86 version, MPK} {3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK} {3/6/97 Updated: Okuma OSP 5020M M374.89 Created: Okuma OSP 5020M M374.89.1 For: Gibbs & Associates/Leach Company Versions: Catalyst v3.30C/ComPost2 MSL 68K Updated for Catalyst v3.30C per Fanuc 6M M001.89b Format Added M001.14 source. Changed FORMAT#2 from ###.###;0. to #####.###;0. at Prog Numeric Format Definitions. Changed FORMAT#3 from *###.###;0. to *#####.###;0. at Prog Numeric Format Definitions. Deleted version comments. Added CallMasterNum# to FORMAT#7 at Prog Numeric Format Definitions. Added ckCRC and ckCRCNum subs. Moved contents of StdLine back to ToolPath LineFeat. Modified WorkFixtureOffset logic. Added Flag(2) for WFOStuff at setup and initializations. Added SetFlag(2) for EquallySpacedOffsets at OpenMP sub. Added WFONum sub. Rewrote logic at WFOStuff sub. Added EOL to NewWFO MP WFOStuff sub Warning. Deleted SeqC and EOL at WFOStuff sub. Added Flag(2) logic at start of EachOp/NextOp Loop. Moved WFOStuff after MP-OTAP-FU condition at FirstOperation and NewTool. Added WFOStuff for MP-OTAP-ECP condition at FirstOperation and NewTool. Added AbsOrInc Rapid to StrtPos block for MP-OTAP-ECP condition at FirstOperation and NewTool. Added SeqC and EOL at WFOStuff calls at GetStartOfSameTool, FirstOperation and NewTool. Added SetMaxFeed(12700) for Metric VNC files. Moved Speed SpinOn after MP-OTAP-FU condition at FirstOperation and NewTool. Added Speed SpinOn for MP-OTAP-ECP condition at FirstOperation and NewTool. Added Flag(5) to Suppress Redundant WFO for MultipleParts WorkFixtureOffsets programs. Only concerns OneToolAllParts ExitClearancePlane situations. DWB} {3/11/97 Modified: Okuma OSP 5020M M374.89.1 Created: Okuma OSP 5020M [LC] MY37.89 For: Leach Company Versions: Catalyst v3.30C/ComPost2 MSL 68K Changes made per Don Barta of Leach Company, phone call and fax. Deleted EOR at FirstOperation. Deleted ProgID1 at FirstOperation. Deleted OpToolID at FirstOperation. Deleted ToolChng at FirstOperation. Moved OfstOn from StrtPos block to block by itself following StrtPos block at FirstOperation and NewTool. Deleted literal ' T50' at end of Prog. Added Rapid with literal ' Y10.' at end of Prog. DWB} {10/21/97 Initial: Okuma OSP 5020M [LC] MY37.89 Created: Okuma OSP 5020M [LC] MY37.89.1 Develop: ComPost2 1.1b2, Virtual Gibbs 4.21 Comment: Modified per marked up readout from Don Barta. Changed StartToolComment. Added RigidTap. Output Z10. instead of ToolChng at end of program if the first tool is in the spindle. Jim Radcliffe} {Prog Numeric Format Definitions ****} #1 = '#.00' #2 = '#####.###;0.' #3 = '*#####.###;0.' #4 = '####.####;0.' #5 = '#######0' #6 = '####^##0' #7 = '###0' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(ToolDiameter#,4) FORMAT(TrackZNO#,4) FORMAT(ADD#,5) FORMAT(Operation#,5) FORMAT(Tool#,5) FORMAT(NewWFO#,5) FORMAT(Dwell#,6) FORMAT(Program#,7) FORMAT(CallMasterNum#,7) FORMAT(Parts#,7) FORMAT(Repeats#,7) {Prog Subroutines ****} RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN WFONum: ' G15 H' NewWFO# RETURN WFOStuff: IF NewWFO? IF MultipleParts? AND WorkFixtureOffsets? EOL '*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL ELSE WFONum END ELSE IF Flag?('2') IF NOT SameTool? IF MultipleParts? IF WorkFixtureOffsets? ' G15' WFO1 ELSE WFONum END ELSE WFONum END END END END SetFlagF('2') RETURN DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? ' ( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? ' ( ' OperationComment$ ' )' EOL END IF WorkGroupComment? ' ( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? ' ( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? ' ( ' ToolComment$ ' )' EOL END RestoreScale END RETURN PSInit: NewWFOF RotateF OptCyc1F MasterOpF CallMasterOpF RETURN PSStuff: IF FourthCW? FORMAT(FourthDegree#,2) SeqC ' A' FourthDegree# EOL FourthCWF END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC ' A' FourthDegree# EOL FourthCCWF END IF FifthCW? FORMAT(FifthDegree#,2) SeqC ' B' FifthDegree# EOL FifthCWF END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC ' B' FifthDegree# EOL FifthCCWF END RETURN DoPostScript: PSInit EachPS SeqC PostScript EOL PSStuff NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqC EndOpPS EOL PSStuff NextPS RETURN EntryMove: IF FeedEntry? SeqC Feed ZIn FeedEnt EOL ELSE SeqC RapidC ZIn EOL END RETURN StartSub: OpenSub SubID EOL DoSubComment RETURN SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN StdSub: SeqC ' CALL O' Program# ' Q' Repeats# EOL StartSub RETURN FinishSub1: {part 1} SeqC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN FinishSubG92: {part 2} SeqC Preset ShiftRC EOL 'RTS' EOL { EndSub } CloseSub SeqC Preset UnshftRC EOL RETURN OpenMP: NewProg IF WorkFixtureOffsets? IF OneToolAllParts? AND ExitClearancePlane? SetFlag('5') { Suppress Redundant WFO for MP-OTAP-ECP } END NewWFO EachWFO {simple eachPart} IF Flag?('5') SetFlagF('5') { Suppress Redundant WFO for MP-OTAP-ECP } ELSE SeqC ' G15' SetWFO EOL END SeqC ' CALL O' Program# EOL IncWFO NextWFO {simple NextPart} ELSE SeqC ' CALL O' Program# ' Q' Parts# EOL IF OneToolAllParts? AND ExitClearancePlane? SetFlag('2') { WFOStuff } END END StartSub RETURN CloseMP: IF WorkFixtureOffsets? 'RTS' EOL { EndSub } CloseSub SeqC ' G15' WFO1 EOL ELSE SeqC Preset ShiftPC EOL 'RTS' EOL { EndSub } CloseSub SeqC Preset UnshftPC EOL END RETURN DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqC AbsValue EOL END RETURN FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN ckCRC: IF LastFeat? CRCOffC ELSE IF NOT ZMove? CRCOnC END END RETURN ckCRCNum: IF NOT LastFeat? AND Equal? SPZ# EPZ# CRCOffsetC END RETURN ToolPath: ResetCRCNum EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC ' CALL O' Program# EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC DoDrillAbsOrInc MoveSXYZC EOL END ELSE IF RapidFeat? IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL END ELSE IF LineFeat? IF XMove? OR YMove? OR ZMove? IF Decelerate? IF RoomToDecel? DecelMove1 SeqC DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL DecelMove2 END SeqC DoAbsOrInc ckCRC FeedC MoveXYZC DecelFeed ckCRCNum EOL ELSE SeqC DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL END END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP Seq IncValue EOL RETURN AutoCycCutSub2: {part 2} ToolPath SeqC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? ELSE IF FIFO? FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL 'RTS' EOL { EndSub } CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN G92Sub: SubWarning StdSub SeqC AbsOrInc Connect StrtPos EOL Milling FinishSub1 FinishSubG92 RETURN ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? Feed IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC IncValue StrtPosC EOL AbsOrInc END END SeqC ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? Rapid IF SPXMove? OR SPYMove? SeqC IncValue StrtPosC EOL AbsOrInc END IF FeedEntry? SeqC ZCP2PlusInc EOL END END IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE IF FirstCycle? Rapid END SeqC RapidC ZInPlusInc EOL END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC ' CALL O' Program# EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 IF FeedConnect? {there is no Z up in the sub} IF FIFO? SeqC Feed ZCP2 FeedEnt EOL ELSE SeqC Rapid ZCP2 EOL END END 'RTS' EOL { EndSub } CloseSub {Element shift, not pattern} RETURN ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL END END SeqC ' CALL O' Program# EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 'RTS' EOL { EndSub } CloseSub RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN GetStartOfSameTool: DoOpComments DoPostScript SeqC WFOStuff EOL CheckPass RETURN {Start of executable Prog **************************************************} {setup and initializations} InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('6000') IF Metric? SetMaxFeed('12700') ELSE SetMaxFeed('500') END SetFlagF('1') { Milling ZShiftOnly SepSubs } SetFlagF('2') { WFOStuff } SetFlagF('5') { Suppress Redundant WFO for MP-OTAP-ECP } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF MultipleParts? IF AllToolsOnePart? IF EquallySpacedOffsets? SetFlag('2') { WFOStuff } END ELSE {implied OneToolAllParts?} IF FullUp? IF EquallySpacedOffsets? SetFlag('2') { WFOStuff } END ELSE {implied ExitClearancePlane?} SetFlag('2') { WFOStuff } END END ELSE SetFlag('2') { WFOStuff } END IF FirstOperation? IF UseComments? AND ProgramNameComment? ' ( ' ProgramName$ ' )' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? ' ( ' ProgramComment$ ' )' EOL END IF FormatNameComment? ' ( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? ' ( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? ' ( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? ' ( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? ' ( FIRST TOOL IN SPINDLE )' EOL END END OpenSub RestoreScale IF MultipleParts? AND AllToolsOnePart? OpenMP END Seq Plane CRCOff ' G80 G94' EOL DoPostScript DoOpComments IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END SeqC WFOStuff EOL SeqC Speed SpinOn EOL CheckPass SeqC AbsOrInc Rapid StrtPos EOL SeqC OfstOn EOL SeqC CoolOn IF NOT LastTool? PreTool END EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC WFOStuff EOL SeqC Speed SpinOn EOL SeqC AbsOrInc Rapid StrtPos EOL END ELSE IF NewTool? {Finish off last Operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqC CoolOff EOL SeqC ' G53' EOL { OfstOff } IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF ToolChangeAtHome? SeqC Rapid Home EOL END IF LAST ProgStop? SeqC ' M0' EOL ELSE SeqC ProgStop EOL END {Start new Operation} Seq Plane CRCOff ' G80 G94' EOL SeqC ToolChng EOL DoPostScript DoOpComments IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END SeqC WFOStuff EOL SeqC Speed SpinOn EOL CheckPass SeqC AbsOrInc Rapid StrtPos EOL SeqC OfstOn EOL SeqC CoolOn PreTool EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC WFOStuff EOL SeqC Speed SpinOn EOL SeqC AbsOrInc Rapid StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqC CoolOff EOL SeqC ' G53' EOL { OfstOff } SeqC ' M0' EOL {Start new Operation} GetStartOfSameTool SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC SpinOn EOL SeqC OfstOn EOL SeqC CoolOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset? SeqC ' G53' EOL { OfstOff } {Start new Operation} GetStartOfSameTool SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL SeqC OfstOn EOL ELSE {Start new Operation} GetStartOfSameTool SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? SeqC FeedC CRCOffC ZCP3C FeedEntC EOL ELSE SeqC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END IF RetractToCP1? SeqC ' G71' ZCP1 EOL SeqC ' M53' EOL ELSE SeqC ' M54' EOL END GetCycle SeqC IF RigidTap? ' G284' ELSE Cycle END StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL IF CallMasterOp? SeqC ' CALL O' CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqC ' CALL O' Program# EOL StartSub ToolPath 'RTS' EOL { EndSub } CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqC Rapid ' G80' ZCP3 EOL IF Repeats? FinishSubG92 END END END NextOp {loops back to EachOP until last Operation} {End of program ************************************************************} {finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqC CoolOff EOL SeqC ' G53' EOL { OfstOff } IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier} SeqC Rapid FirstHome EOL END IF FirstTool? SeqC Rapid ' Z10.' EOL ELSE SeqC ToolChng EOL END SeqC Rapid ' Y10.' EOL IF ProgStop? SeqC ' M0' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? ' ( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? ' ( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? ' ( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END