Formularz Nr F K400037/8B
CATALOGUE CARD K4-15-139
DFME
ISSUE 1
MINING INDUCTION MOTORS
DAMEL S.A.
2SGS 355L-12/4, 2SGS 400S-12/4
PAGE 1/1
APPLICATION
Two-speed motors of type 2SGS of mechanical quantity 355 and 400 are intended for driving machines and
mining equipment, especially belt conveyors and scraper belt conveyors.
The motors can be used in underground parts of mines and surface installations of the mines, where there are
possible explosion conditions for methane and/ or coal dust.
There is also possible to operate the motors in the surroundings where the explosion-proof equipment
is not required.
CHARACTERISTIC FEATURES OF MOTORS
" Motors of type 2SGS are induction 3-phase motors with squirrel-cage rotor, with two independent
windings for synchronous speed 500 min-1 so called slow speed (2p=12) and for synchronous speed
1500 1/min so called fast speed (2p=4).
" Explosion-proof construction with flame-proof casing of motor d - mark I M2 EExd I, equipment ranked
as group I of category M2 according to Directive 94/9/EC,
" The degree of protection IP 55 acc. to PN-EN 60034-5:2002U,
" The motors are cooled by water flowing through the channels in body and connected in series channel of
bearing disks P,
" The form of execution: flanged execution IM 3001 (B5);flange FF740.
" Basic voltage execution: 1000; 1140V 50Hz
After settlement it is possible to execute the motors for other voltage and frequency of 60Hz,
" Class of insulation: class H primary execution, class H+ reinforced wound insulation execution against
order.
" Thermal protection of motors: bimetal sensors NC and posistor sensors PTC in winding and bearing nodes
two identical circuits: primary and stand-by,
" Temperature control: Thermometric resistors Pt100 are built in winding and bearings for temperature
control (execution against order),
" Two-inlet terminal box equipped with one or two cable inlets with rubber gaskets selected to the outer diameters
of conductors of type Wk3u/d .. prod. DAMEL (Catalogue Card K4-15-136), or two connection sockets of
VICTOR Company.
" The motor is equipped with the final link of protection conductor continuity control circuit, mounted in the
terminal box primary execution: the final link CK-OA
After settlement the assembly of final unit CK of other type is possible (e.g. diode + resistor, reverse polarity,
etc.) produced by DAMEL (Catalogue Card K4-15-121).
" Feeding and start-up: the motors are intended for feeding from power network start-up by direct switching
on the voltage,
" The motors adapted for work in temperate climate; after settlement the adaptation for work in
tropical climate TA or TH is possible.
COMPATIBILITY WITH REQUIREMENTS OF STANDARDS
The motors meet requirements of Directive 94/9/EC (ATEX), European harmonized standards
and domestic norms:
- norms for electrical equipment in areas of explosion hazard:
- EN 50014:1997+A1:1999+A2:1999 Polish equivalent PN-EN 50014:2002U,
- EN 50018:2000+A1:2002 Polish equivalent PN-EN 50018:2002U,
- EN 50019:2000 Polish equivalent PN-EN 50019:2002U,
- norms for rotational electric machines:
- EN 60034-1:1998+A1:1998+A2:1999+AC:2000 Polish equivalent PN-EN 60034-1:2001
- domestic norms for induction motors for mining machines:
- PN G-38010:1997 (domestic norm).
File No: 85 250, 105 315 kW, 2SGS 355L-12 4, 2SGS 400S-12 4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
Formularz Nr F K400037/8B
CATALOGUE CARD K4-15-139
DFME
ISSUE 1
MINING INDUCTION MOTORS
DAMEL S.A.
2SGS 355L-12/4, 2SGS 400S-12/4
PAGE 2/2
CERTIFICATES
The motors have the certificates:
- certificate EC (ATEX ) issued by notified Testing Station GIG KD BARBARA ,
valid on the area of European Union.
- certificate of notified Ukrainian Testing Station !& , valid on the area of Ukraine.
TECHNICAL DATA
Table 1
Parameters 2SGS 355L-12/4 2SGS 400S-12/4
Rated power PN [kW] 85/250 105/315
IN[A] 1000V 106/176 126/212
Current at rated voltage
IN[A] 1140V 92/153,5 110,5/186
0,5/0,87 0,54/0,90
Power coefficient cosĆ
[%] 87/95 89/95,5
Efficiency
Rotational speed n [1/min] 492/1482 492/1480
Rated moment MN [Nm] 1650/1610 2039/2032
3,1/6,2 3,9/6,0
Multiplicity of start-up current IK/IN
2,1/2,2 2,7/2,1
Multiplicity of start-up moment MK/MN
-/2,0 -/2,3
Multiplicity of critical moment Mmax/MN
Min. flow of cooling water [dm3/min] 12 15
Mode of operation S1;
S4-60%, 75c/h, Jext/JM=0,6
Rotor moment of inertia JM kgm2 13 16
Mass of motor (flanged execution) kg 2400 2850
1. The parameters of motor: rated current, efficiency, power factor, rotational speed and rated
moment relate to rated load at rated feeding conditions 50Hz.
2. Multiplicities of start-up curresupply network (mains).
3. Jext inertia moment of motor load referred to the shaft of motor
File No: 85 250, 105 315 kW, 2SGS 355L-12 4, 2SGS 400S-12 4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
Formularz Nr F K400037/8B
CATALOGUE CARD K4-15-139
DFME
ISSUE 1
MINING INDUCTION MOTORS
DAMEL S.A.
2SGS 355L-12/4, 2SGS 400S-12/4
PAGE 3/3
BEARING
WINDING
Bimetal NC
or
posistors PTC
- version without thermometric resistors Pt 100
Bimetal NC
or
posistors PTC
Thermometric
- version with thermometric resistors Pt 100
resistors Pt 100
Fig. 1 Diagram of motor connections
- winding, protection terminals, thermal protection
High pressure hose
Water outlet
Water inlet
Body
Disk P
Fig. 2 Diagram of cooling system
File No: 85 250, 105 315 kW, 2SGS 355L-12 4, 2SGS 400S-12 4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
Formularz Nr F K400037/8B
CATALOGUE CARD K4-15-139
DFME
ISSUE 1
MINING INDUCTION MOTORS
DAMEL S.A.
2SGS 355L-12/4, 2SGS 400S-12/4
PAGE 4/4
Water inlet
Water outlet
Centre bore M20
View W
View P
Cable inlet
or stopper
Water inlet Cable inlet
Water outlet
View W
Plug 3BP
produced by
Victor
Socket 53BSA
Possibility of
produced by
flange rotation
Victor
every 45
Fig. 3 Overall and assembly dimensions
File No: 85 250, 105 315 kW, 2SGS 355L-12 4, 2SGS 400S-12 4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
Formularz Nr F K400037/8B
CATALOGUE CARD K4-15-139
DFME
ISSUE 1
MINING INDUCTION MOTORS
DAMEL S.A.
2SGS 355L-12/4, 2SGS 400S-12/4
PAGE 5/5
Table 2
The shaft of motor
Flange
Diagram of
Form of Cable inlets
Type of motor
cooling
execution (primary
system
execution)
CONDITIONS OF OPERATION AND APPLICATION
" Ambient temperature 040oC
" Relative humidity at temperature of 35oC 97100%
" Height above the sea level d" 1000m
" Degree of corrosive aggressiveness C acc. to PN-71/H-04651
" Admissible inclination of the shaft axis to level < 30 o
" Parameters of cooling water at inlet of cooling system
- maximum temperature +30oC
- maximum static pressure 3MPa
" Supply voltage (0,951,05)UN
" Electrical terminal
Power supply connection mining armor conductor with rubber armor and insulation, multicore,
screened for voltage of 0,6/1kV, with section area of cores selected to operating conditions.
Connection of auxiliary circuits of temperature sensors and temperature control thermometric
elements auxiliary cores of feeder cable or multicore armored (control) pilot wire with section
area of wires up to 4mm2.
When connecting the motor with one conductor the other inlet hole of the terminal box is stopped FLP
by stopper Zk3u.
" Leading the armor conductors to terminal box through cable inlets selected according to the outer diameter of
conductors acc. to table 3.
Table 3
Type of inlet Conductor The range of diameters of conductors for cable inlets
Wk3u/d80 Feeder 4044 4146 4449 4853 5257
Wk3u/d100 cable 5561 5965 6268 6874
Wk3u/d47 Pilot wire 1921 2024 2226
In case the Orderer does not state the type of cable inlet together with outer diameter of conductor the
motor is delivered with cable inlet determined acc. to table 2.
OFFER FOR DELIVERIES OF MOTORS
The producer offers motors in primary execution and in options executed against the order from
customer (additional, diversified equipment).
File No: 85 250, 105 315 kW, 2SGS 355L-12 4, 2SGS 400S-12 4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
Formularz Nr F K400037/8B
CATALOGUE CARD K4-15-139
DFME
ISSUE 1
MINING INDUCTION MOTORS
DAMEL S.A.
2SGS 355L-12/4, 2SGS 400S-12/4
PAGE 6/6
Table 4
Constructional Primary execution Execution against order
characteristic of motor
1 2 3
rated voltage 1000; 1140V Other voltage
frequency 50Hz 60Hz
form of execution flanged IM 3001(B5)
class of insulation H H + reinforced wound insulation
thermal
bimetal NC posistor PTC
protection type of sensors
temperature control
thermometric resistors Pt100
thermometric elements
two inlets Wk3u/d80& one or two cable inlets Wk3u
cable inlets
-see table 2 - see table 3, or coupling
final link CK & appointed by Orderer
CK-0A
of control circuit (acc. to catalogue card K4-15-121)
climatic execution for temperate climate for tropical climate TH or TA
acc. to settlements, it can require
constructional characteristic
acceptance of the unit certifying the
other than above mentioned
product
The following items are included to the delivered motor by producer:
- running-technical documentation ( RTD - Service Manual of the motor).
- declaration of conformity EC.
ORDERING PROCEDURE
The following data should be stated in the order directed to the address of manufacturer given below:
- type of motor, power
- rated voltage and frequency
- motor execution: preliminary see table 4 column 2 or execution against order, for
which required equipment and constructional characteristic should be determined
acc. to table 4 column 3.
When ordering we recommend to fill up the questionnaire Statement of technical data of the motor...
accessible at internet (web) sites and in Marketing Department of DFME DAMEL.
The producer offers additionally:
- guarantee and after guarantee service,
- delivery of spare parts,
- training of employees in the range of correct maintenance and operating the motor.
Producer reserves the right to implement to the motor changes resulting from technical progress.
Dąbrowska Fabryka Maszyn Elektrycznych DAMEL S. A.
Aleja Józefa Piłsudskiego 2, 41-300 Dąbrowa Górnicza, POLSKA, tel: (32) 262-32-30 do 39
Faks (32) 264-34-26, 264-10-12, http: www.damel.com.pl, email: office@damel.com.pl
Elaboration: DAMEL TK/PG/10/2004
Date of translation : 24 August 2005
File No: 85 250, 105 315 kW, 2SGS 355L-12 4, 2SGS 400S-12 4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
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