Mazatrol M32 LH [DHL] CW78 12


{Change Comments ***********************************************************}

{1/3/89
Copied & modified Fanuc 10M M008.54 for R.C.H. Eng.
Machine is a Mazak VQC 20/40A with Mazatrol M-2 control.
Calling the OpToolID cancels the offset & sends Z home &
puts the tool in the spindle & calls the length offset.
Replaced OfstOff with OpToolID or UnTool at end of prog
so first tool is in spindle at prog start.
Added GearRange. Deleted tool changes & length offset calls.
Deleted Home & SpinOff commands
Put ZCP1 and CoolOn on StrtPos line.
Changed sequence numbers to 3 fixed places.
Jim Radcliffe}

{3/6/89
Modified; Mazatrol M2 Mazak M162.55, for RCH Eng.
Add 'G92Z0.' to end of Prog.
Jim Radcliffe}

{5/23/90, corrected tool call for for multiple parts full up, see above notes, JR}
{5/23/90, Updated: Mazatrol M2 Mazak M162.56 to .72.1 format, JR}
{7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB}
{12/12/90, Updated: Mazatrol M2 Mazak M162.73 to .76.1 format, JR}

{12/12/90
Copied & modified: Mazatrol M2 Mazak M162.76.1
For: Precision Machine
Control: Mazatrol M-32
Move ProgramComment & TimeComment to Before EOR code at beginning of prog.
Add AbsOrInc to beginning of prog.
Move WFOStuff to StrtPos line.
First tool not in spindle format.
Deleted GearRange.
Deleted ZCP1 from StrtPos line & added OfstOn.
Move coolant to OfstOn line.
Changed length offset cancel to typical stuff.
Put CRCOff on line by itself after Z move unless AutoCycle.
Add tool change positions 'G28X0Y0'.
Delete UnTool from end of prog.
Added PreTool.
Changed Tapping feed to IPR.
Jim Radcliffe}

{4/3/91
Modified: Mazatrol M-32 Mazak M368.76
For: Gibbs & Associates
Updated to Version 4.0 per Fanuc 6M M001.80 Format.
DWB}

{6/3/91
Modified: Mazatrol M-32 Mazak M368.79
For: Precision Machine
Changed EOR at beginning of program to '='.
Suppress custom ProgramComment & TimeComment before '=' when UseComments? is false.
Modified Saftey Start & Tool Change blocks at beginning of each tool.
Jim Radcliffe}

{10/31/91
Modified: Mazatrol M-32 Mazak M368.79.1
For: Precision Machine
Added ResetCRCNum at beginning of Toolpath to correctly set cutter comp number.
Kim Michelman}

{1/3/92
Modified: Mazatrol M-32 Mazak M368.79.2
For: Precision Machine
Deleted date and time line prior to the ProgID1 per customer request.
Kim Michelman}

{12/22/94
Updated: Mazatrol M-32 Mazak M368.79.3
For: Gibbs & Associates/ASKO
Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.04/Compost 4.21.23
Changes made per Pete Jackson
Updated to Version 4.2 per Fanuc 6M M001.81.2f Format.
Corrected FORMAT5 from '########;0' to '#######0'.
Corrected FORMAT6 for Dwell# from '####^###;' to '####^##0'.
Added RestoreScale Sub per 4-Axis Post Processor.
Moved UnSkipZ from FinishSub1 to ZOnlyRep where SkipZ is set.
Added FIFO? at FinishSub1, AutoCycCutSub2, ZonlyRepAutoCycle subs and end of IF Milling.
Added CkCRC sub for CRCOffC per version 4.2.
CutterRadiusCompensation ExitLength will output G40 on LastFeat AND LineFeat at StdLine sub.
Added logic to output CRCOnC in OneFeat ToolPath.
Added logic to suppress output of CRCOnC on ZMove Feature.
Added support of CRC during multiple pocket dog-bone operation.
Added condition to output CRCOnC for XMove OR YMove only at CkCRC sub.
Outputs G41/G42 on First LineFeat after Z Plunge.
Modified condition to output CRCOffC for LastFeat AND AutoCycle at ToolPath RapidFeat.
Assures that G40 is not output prior to LastFeat.
Added CRCOffC to RapidFeat at ToolPath.
Outputs G40 at all ZMoveOnly Feature Retract blocks.
Deleted CRCOnC and CRCOffsetC from ToolPath ArcFeat.
Added TrackZNO# FIRST SPZ# at IF Drilling? section to allow for conditionality of MoveSXYZC command.
DWB}

{
Format: Mazatrol M-32 Mazak C368.00
4/28/95
Updated to C Style Adv Mill post per C001.10
This post support drill subs but not rigid tap
TH}

{1/17/96, Updated .10 to .11 version, MPK}

{3/25/96, Tested ZOnlyRepAutoCycle, Changed version # to .12, MPK}

{12/16/97
Initial: Mazatrol M-32 Mazak C368.12
Created: Mazatrol M-32 NoSubs Cxxx.12
ForUser: DHL Machine
Control: Mazatrol M32
Machine: AJV 6080 Vertical Machining Center
Develop: ComPost2 1.1b3, Virtual 4.21.21
Comment: NoSubs per Fanuc 6M NoSubs C877.15.1 per conversation with Jim Roberts 215-536-3591
Jim Radcliffe}

{Prog Numeric Format Definitions ****}

#1 = '#.00'
#2 = '#####.##;0.'
#3 = '*#####.##;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '####^##0'
#7 = '#;'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(CSOffsetA#,3)
FORMAT(CSOffsetB#,3)
FORMAT(ToolDiameter#,4)
FORMAT(CSOffsetX#,4)
FORMAT(CSOffsetY#,4)
FORMAT(CSOffsetZ#,4)
FORMAT(TrackZNO#,4)
FORMAT(FeedEntIPR#,4)
FORMAT(ADD#,5)
FORMAT(CS#,5)
FORMAT(Tag#,5)
FORMAT(Program#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(NewWFO#,5)
FORMAT(Parts#,5)
FORMAT(Dwell#,6)
FORMAT(RapidF#,7)

{Prog Subroutines ****}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

CSWFO:
'G' ADD# ADD# CS# MUL# NumOfCS# SUB# PartNum# Num#('1') Num#('53')
RETURN

WFOStuff:
IF WFOCS?
IF FirstOperation? OR NewTool? OR ChangeCS?
CSWFO
END
ClearCSOffset
ELSE
IF NOT SameTool?
IF MultipleParts?
IF WorkFixtureOffsets?
'G' ADD# PartNum# Num#('53')
ELSE
IF FirstPart?
'G54'
END
END
ELSE
'G54'
END
END
END
RETURN

DoSubComment:
IF UseComments? AND SubComment?
'( CYCLE START )' EOL
END
RETURN

DoCSComment:
'( CS#' CS# ' - ' CSComment$ ' )' EOL
RETURN

DoCSWFOComment:
'( ' CSWFO ' = X' CSOffsetX# ' Y' CSOffsetY# ' Z' CSOffsetZ# ' )' EOL
RETURN

CSComments:
IF FirstOperation? OR ChangeCS?
DoCSComment
IF WFOCS?
DoCSWFOComment
END
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF MultipleParts? AND SubComment?
'( PART ' Tag# ' )' EOL
END
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

CSAngleA:
IF AAxisAvail?
'A' CSOffsetA#
END
RETURN

CSAngleAC:
IF AChange?
CSAngleA
END
RETURN

CSAngleB:
IF BAxisAvail?
'B' CSOffsetB#
END
RETURN

CSAngleBC:
IF BChange?
CSAngleB
END
RETURN

PSInit:
NewWFOF
FourthCWF
FourthCCWF
FifthCWF
FifthCCWF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN

PSStuff:
RETURN

DoPostScript:
PSInit
EachPS
SeqC PostScript EOL
PSStuff
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL
PSStuff
NextPS
RETURN

ExitType:
IF FIFO?
FeedC
ELSE
RapidC
END
RETURN

ExitFeed:
IF FIFO?
FeedEntC
END
RETURN

FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

ckCRC:
IF LastFeat?
CRCOffC
ELSE
IF NOT ZMove?
CRCOnC
END
END
RETURN

ckCRCNum:
IF NOT LastFeat? AND Equal? SPZ# EPZ#
CRCOffsetC
END
RETURN

StdRapid:
IF XMove? OR YMove? OR ZMove?
SeqC ckCRC RapidC MoveXYZC ckCRCNum EOL
END
RETURN

StdLine: {enables CRC on first call, .70}
IF XMove? OR YMove? OR ZMove?
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
DecelMove2
END
SeqC ckCRC FeedC MoveXYZC DecelFeed ckCRCNum EOL
ELSE
SeqC ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
END
END
RETURN

StdArc:
EACHQuadrant
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
RETURN

ToolPath2: {for AutoCycle element moves}
EACHFeat
IF RapidFeat?
StdRapid
ELSE
IF LineFeat?
StdLine
ELSE
IF ArcFeat?
StdArc
END
END
END
NEXTFeat
RETURN

EntryMove:
IF FeedEntry?
SeqC FeedC ZInC FeedEntC EOL
ELSE
SeqC RapidC ZInC EOL
END
RETURN

CutAutoCycle:
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
SetSRXYtoSP
SeqC IncValue EOL
IF Repeats? AND ZshiftOnly?
EachRep
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
IF FeedConnect?
SeqC FeedC StrtPosC EOL
ELSE
SeqC RapidC StrtPosC EOL
END
END
END
EntryMove
ToolPath2
IF NOT FeedConnect?
SeqC ExitType PRIME ZCP2 ExitFeed EOL
END
NextRep
ELSE
EntryMove
ToolPath2
END
SeqC AbsOrInc ExitType ZCP2 ExitFeed EOL
SetSRSubXY {restore tool position}
SetSRSubMove
ReSetPass2 {restore for positioning moves}
RETURN

ToolPath:
EACHFeat
IF PointFeat?
IF AutoCycle?
IF NOT FirstFeat?
SeqC
IF FIFO?
Rapid
END
MoveSXYC EOL
END
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
CutAutoCycle
ELSE
SeqC MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
StdRapid
ELSE
IF LineFeat?
StdLine
ELSE
IF ArcFeat?
StdArc
END
END
END
END
NEXTFeat
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

ProgStart:
InitProg
TagInit
ReverseXZArcs
InitWFONum
SetFlood
SetFlagF('1') {done flag}
Save# Num#('1') Num#('0') {tools 1st op}
Save# Num#('2') Num#('0') {tools last op}
Save# Num#('3') Num#('0') {ncCAMs last op}
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
END
IF MultipleParts?
IF WorkFixtureOffsets?
IF LTEqual? MUL# Parts# NumOfCS# Num#('6')
SetWFOCS { use WFO for CS changes }
ELSE
IF UseComments?
'( Not enough Work Fixture Offsets to handle this part. )' EOL
'( Number of parts [ ' Parts# ' ] times CSs [ ' NumOfCS# ' ] )' EOL
'( exceeds the machine limit. Switching to non-WFO output. )' EOL
END
END
END
ELSE
IF LTEqual? NumOfCS# Num#('6') {****}
SetWFOCS { use WFO for CS changes }
ELSE
IF UseComments?
'( Not enough Work Fixture Offsets to handle this part. )' EOL
'( Number of CSs [ ' NumOfCS# ' ] exceeds the machine limit. )' EOL
'( Switching to non-WFO output. )' EOL
END
END
END
EachOp
IF FirstOperation?
'=' EOL
ProgID1
IF UseComments? AND ProgramNameComment?
'( ' ProgramName$ ' )'
END
EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
END
NextOp
RETURN

DoOp:
IF FirstOperation?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
IF FullUp?
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
SeqC 'G49' EOL
END
DoOpComments
CSComments
SeqC WFOStuff EOL
ELSE
Seq Plane CRCOff DrillOff AbsOrInc Rapid 'M19' OpToolID EOL
SeqC ToolChng EOL
DoOpComments
DoPostScript
CSComments
SeqC WFOStuff EOL
SeqC Speed SpinOn EOL
END
CheckPass
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart?
SeqC Rapid StrtPos CSAngleA CSAngleB EOL
ELSE
SeqC AbsOrInc Rapid StrtPos CSAngleA CSAngleB
IF NOT LastTool?
PreTool
END
EOL
SeqC OfstOn CoolOn EOL
END
ELSE
IF NewTool?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
{only need to set up for tool change on 1st part}
ELSE
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
SeqC 'G49' EOL
SeqC 'G28X0.Y0.' EOL
DoEndOpPS
IF LAST ProgStop?
SeqC 'M0' EOL
ELSE
SeqC ProgStop EOL
END
END

{Start new Operation}

IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
IF FullUp?
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
SeqC 'G49' EOL
END
DoOpComments
CSComments
SeqC WFOStuff EOL
ELSE
DoOpComments
Seq Plane CRCOff DrillOff AbsOrInc Rapid 'M19' OpToolID EOL
SeqC ToolChng EOL
DoPostScript
CSComments
SeqC WFOStuff EOL
SeqC Speed SpinOn EOL
END
CheckPass
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart?
SeqC Rapid StrtPos CSAngleA CSAngleB EOL
ELSE
SeqC AbsOrInc Rapid StrtPos CSAngleA CSAngleB PreTool EOL
SeqC OfstOn CoolOn EOL
END
ELSE
IF SameTool?

{Finish off last Operation}

DoEndOpPS
IF LAST ProgStop?
SeqC CoolOff EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
END
IF LAST ProgStop? OR NewToolOffset? OR ChangeCS?
SeqC IncValue OfstOff EOL
SeqC 'G49' EOL
END
IF LAST ProgStop?
SeqC 'M0' EOL
END

{Start new Operation}

DoOpComments
DoPostScript
CSComments
SeqC WFOStuff EOL
CheckPass
SeqC SpeedC
IF LAST ProgStop?
SpinOn
END
EOL
SeqC PlaneC AbsOrInc Rapid StrtPos CSAngleA CSAngleB EOL
SeqC
IF LAST ProgStop? OR NewToolOffset? OR ChangeCS?
OfstOn
END
IF LAST ProgStop?
CoolOn
ELSE
IF NOT CoolOff? AND LAST CoolOff?
CoolOn
END
END
EOL
END
END
END

{ Common Point for All Operations }

ResetCRCNum {call here to reset for each new operation only, call in tool path to reset for each repeat in an operation}
RapidF# {forces the output of a conditional feedrate for each operation}

IF Milling?
SeqC ZCP2C EOL
IF Repeats?
IF ZshiftOnly? AND AutoCycle?
{done in CutAutoCycle called from ToolPath}
ELSE
EACHRep
DoSubComment
IF NOT FirstCycle?
SeqC Connect StrtPos EOL
IF NOT FeedConnect?
SeqC ZCP2C EOL
END
END
END
END
IF NOT AutoCycle?
EntryMove
END
ToolPath
IF Repeats?
IF ZshiftOnly? AND AutoCycle?
{done in CutAutoCycle called from ToolPath}
ELSE
SeqC CRCOffC
IF NOT FeedConnect?
ExitType PRIME ZCP3C
END
ExitFeed EOL
NEXTRep
END
END
IF AutoCycle?
SeqC ZCP3C EOL
ELSE
SeqC ExitType ZCP3C ExitFeed EOL
SeqC CRCOffC EOL
END
ELSE
IF Drilling?
IF Repeats?
EACHRep
DoSubComment
END
SeqC DrillCP EOL
GetCycle
SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract
IF Tap?
'F' FeedEntIPR#
ELSE
FeedEnt
END
EOL
TrackZNO# FIRST SPZ#
ToolPath
IF RetractToCP1? {.81}
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
SeqC DrillOff ZCP3 EOL
IF Repeats?
NEXTRep
END
SeqC RapidC ZCP3C EOL
END
END
RETURN

FinishLastOp:
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
SeqC 'G49' EOL
DoEndOpPS
SeqC 'G28X0.Y0.' EOL
IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart? {no tool change after doing last part}
IF ProgStop?
SeqC 'M0' EOL
ELSE
SeqC ProgStop EOL
END
ELSE
SeqC EOP EOL
END
RETURN

DoToolsOps:
EachOp
IF GTEqual? Operation# Recall# Num#('1') AND LTEqual? Operation# Recall# Num#('2')
{Tools1stOp ² op ² ToolsLastOp}
DoOp
END
NextOp
RETURN

NextTools1stOp:
SetNextToolOp Operation#
RETURN

GetToolsOps:
EachOp
IF Equal? Operation# Recall# Num#('1') {if op = Tools1stOp}
IF GreaterThan? NextTools1stOp Recall# Num#('1') {if NextTools1stOp is greater Tools1stOp}
Save# Num#('2') SUB# NextTools1stOp Num#('1') {ToolsLastOp becomes NextTools1stOp less 1}
ELSE {else}
Save# Num#('2') Recall# Num#('3') {ToolsLastOp becomes ncCAMsLastOp}
END
END
NextOp
RETURN

DoTool:
IF NOT Flag?('1')
GetToolsOps
IF WorkFixtureOffsets?
NewWFO
EachWFO
TagInc
DoToolsOps
IncWFO
NextWFO
ELSE
EachPart
TagInc
DoToolsOps
NextPart
END
IF LessThan? Recall# Num#('2') Recall# Num#('3') {if ToolsLastOp < ncCAMsLastOp}
Save# Num#('1') ADD# Recall# Num#('2') Num#('1') {Tools1stOp becomes NextTools1stOp}
ELSE {else}
SetFlag('1') {set DoneFlag}
END
TagInit
END
RETURN

{Start of executable Prog, Top Level ****}

ProgStart {setup and initializations}

IF MultipleParts?
IF AllToolsOnePart?
IF WorkFixtureOffsets?
NewWFO
EachWFO
TagInc
EachOp
DoOp
NextOp
FinishLastOp
IncWFO
NextWFO
ELSE
EachPart
TagInc
EachOp
DoOp
NextOp
FinishLastOp
NextPart
END
ELSE
IF OneToolAllParts?
EachOp
IF FirstOperation?
Save# Num#('1') Operation# {ncCAMs1stOp becomes Tools1stOp}
END
IF LastOp?
Save# Num#('3') Operation# {save ncCAMsLastOp}
END
NextOp
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
FinishLastOp
END
END
ELSE
EachOp
DoOp
NextOp
FinishLastOp
END
EOR EOL
CloseSub
Post2
IF UseComments?
SetScale('1')
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
END
Close


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