USER INTERFACE
SERVICE TECHNICIAN
S30FT, S35FT, S40FTS [E010];
H1.6FT, H1.8FT, H2.0FTS
(H30FT, H35FT, H40FTS) [F001];
S2.0-3.5FT (S40-70FT, S55FTS ) [F187];
H2.0-3.5FT (H40-70FT) [L177]
PART NO. 1580519 2200 SRM 1131
SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
" When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.
" Do not lift heavy parts by hand, use a lifting mechanism.
" Wear safety glasses.
" DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair
on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.
" Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.
" Keep the unit clean and the working area clean and orderly.
" Use the correct tools for the job.
" Keep the tools clean and in good condition.
" Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
" Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
" Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.
" Be sure to follow the WARNING and CAUTION notes in the instructions.
" Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
" Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a condition that can cause immediate death or injury!
CAUTION
Indicates a condition that can cause property damage!
User Interface Table of Contents
TABLE OF CONTENTS
General ............................................................................................................................................................... 1
Description ..................................................................................................................................................... 1
Dash Display Menu Access ........................................................................................................................... 1
Menu Navigation ............................................................................................................................................... 2
Main Menu ......................................................................................................................................................... 2
Passwords........................................................................................................................................................... 3
Adding Passwords.......................................................................................................................................... 3
Hourmeters ........................................................................................................................................................ 4
View Versions ..................................................................................................................................................... 5
VSM Versions................................................................................................................................................. 5
Dash Display Versions................................................................................................................................... 6
Engine Controller Version............................................................................................................................. 7
Transmission Controller Version .................................................................................................................. 8
Truck Serial Number..................................................................................................................................... 8
Truck Configuration ...................................................................................................................................... 9
Diagnostics ......................................................................................................................................................... 10
Clear Fault Log.............................................................................................................................................. 10
View Fault Log............................................................................................................................................... 11
No-Run Data Display .................................................................................................................................... 12
Engine Accelerator and Throttle Data Display............................................................................................ 13
Engine Speeds and Governor Data Display ................................................................................................. 14
Engine Fuel and Emissions Data Display.................................................................................................... 15
Engine General Data Display ....................................................................................................................... 17
XMSN/Brake Data Display ........................................................................................................................... 18
Hydraulic Data Display................................................................................................................................. 20
General Truck Data Display ......................................................................................................................... 22
Set Travel and Braking...................................................................................................................................... 24
Speed Limit.................................................................................................................................................... 24
Acceleration Rate........................................................................................................................................... 25
Auto-Deceleration Rate ................................................................................................................................. 25
Set Power Reversal Rate ............................................................................................................................... 26
Set Inching/Brake Overlap............................................................................................................................ 27
Setup Hydraulics ............................................................................................................................................... 28
Lift Maximum Speed ..................................................................................................................................... 28
Lower Maximum Speed................................................................................................................................. 28
Tilt Maximum Speed ..................................................................................................................................... 29
Auxiliary Function One, Direction A, Maximum Speed.............................................................................. 30
Auxiliary Function One, Direction B, Maximum Speed.............................................................................. 30
Auxiliary Function Two, Direction A, Maximum Speed.............................................................................. 31
Auxiliary Function Two, Direction B, Maximum Speed.............................................................................. 31
Auxiliary Function Three, Direction A, Maximum Speed........................................................................... 32
Auxiliary Function Three, Direction B, Maximum Speed........................................................................... 32
Lift/Lower Ramp Rate ................................................................................................................................... 33
Hydraulic Auxiliary Ramp Rate ................................................................................................................... 33
Return to Set Tilt Delay/On/Off.................................................................................................................... 34
Setup Display ..................................................................................................................................................... 35
Set Service Language .................................................................................................................................... 35
Setup General Items.......................................................................................................................................... 36
Motion Alarm Activation Type...................................................................................................................... 36
Light Shutdown Time-Out ............................................................................................................................ 37
Restore Default Settings ............................................................................................................................... 38
©2005 HYSTER COMPANY i
Table of Contents User Interface
TABLE OF CONTENTS (Continued)
Restore Engine Controller Default Calibration ........................................................................................... 38
Calibrations........................................................................................................................................................ 39
Calibrate Transmission Valve ....................................................................................................................... 40
Set Tilt Stop Point ......................................................................................................................................... 41
Calibrate Travel Speed Sensor...................................................................................................................... 42
This section is for the following models:
S30FT, S35FT, S40FTS [E010];
H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) [F001];
S2.0-3.5FT (S40-70FT, S55FTS ) [F187];
H2.0-3.5FT (H40-70FT) [L177]
ii
2200 SRM 1131 General
General
DESCRIPTION If the operator passwords function is activated, the
password screen will be shown at startup. See Ta-
This section contains information on accessing the
ble 1. Enter your five-digit service technician pass-
additional service technician functions of the dash
word using the five number keys on the right-hand
display. With a proper service technician password,
dash display input panel. See Passwords in this sec-
the service technician can access menu items not vis-
tion. After input of your service password, the screen
ible to persons withoperator or supervisor password
will automatically revert to the Main Menu, Pass-
level access.
words screen. Use the scroll keys #4 and #5 to scroll
through the main menu. This will enable all dash
DASH DISPLAY MENU ACCESS
display menu options allowed for service technician
password access.
When the key is turned to the ON position or the
Power On button is pushed, the menu access keys
Table 1. Password Screen
will be activated. See Figure 1.
Enter Password XXXXX
If the operator passwords function is not activated or
a non-service technician password has been entered
at the initial passwords screen on the dash display,
the passwords entry screen may be accessed by press-
ing the * key to enter the Main Menu and selecting
Passwords.
1. NUMERICAL PASSWORD ENTRY KEY #1
2. NUMERICAL PASSWORD ENTRY KEY #2
3. ENTER KEY
4. NUMERICAL PASSWORD ENTRY KEY #3
5. SCROLL DOWN KEY
6. SCROLL UP KEY
7. NUMERICAL PASSWORD ENTRY KEY #4
8. NUMERICAL PASSWORD ENTRY KEY #5
Figure 1. Menu Access Keys
1
Main Menu 2200 SRM 1131
Menu Navigation
Upon successful entry of your service technician Any time an optional value is changed within a
password, you will be directed to the Main Menu. menu, pressing the * key will take you to the Exit
Using the scroll keys #4 and #5, scroll through the Menu where you will have the opportunity to return
menu selections until you see the menu selection to the previous menu, exit the menu system without
you want to access. Press the * key to access that saving any changes, or save your changes and exit
selection. the menu system. See Table 2.
The * key allows you to move from menu to menu Some menus may contain several optional values
and is used to make selections within a menu. The that can be adjusted. It is not necessary to exit the
#4 and #5 scroll keys allow you to move up and down menu after each adjustment and re-enter the menu
within a menu. to make multiple changes within a menu. After
making a change to an optional value, use the Back
Each menu (except the Main Menu) will have a Back
1 Level option to re-enter the menu, scroll to the
1 Level option within the menu options at that level.
next option to be adjusted, and make the change.
Use the scroll keys #4 and #5 to access this option.
After all adjustments have been made, press the *
Press the * key to select this option and return to
key to access the Exit Menu and save your changes.
the previous menu.
Table 2. Exit Menu
Main Menu Save All Changes
Press * Key to Save
Press * Key
Save and Exit and Exit Menu - Yes
Changes
Ä™! Ä™!
SCROLL SCROLL
“! “!
Main Menu Cancel Save
Press * Key to Exit and
Exit Without Saving Return to Menu
Return to Menu
Main Menu
NOTE: Depending upon how the lift truck is " Passwords
equipped, some of the functions described in this " Diagnostics
section may not be included in the on-board menu " Set Travel and Braking
structure for a particular lift truck. " Setup Hydraulics
" Setup Display
Upon entering the Main Menu from the password en-
" Setup General Items
try screen, the following menu functions are visible
" Calibrations
to the service technician:
" Save and Exit
" Hourmeters
" Exit Without Saving
" View Versions
2
2200 SRM 1131 Passwords
Passwords
Service level password access is required to add, position and the Password Time-Out function cycles
delete, or edit Service Level Passwords and the first through the Time Delay setting. The service techni-
installation of a Supervisor level password. Anyone cian password can also be immediately disabled after
with Service Level access can add, delete, or edit completing the lift truck service by turning the key to
Operator or Supervisor passwords using the Dash the OFF position and then pressing the * key three
Display or PC Service tool.
times *,*,*.
The default Service Level password installed at the
NOTE: The Service Technician must install the first
factory is 55555. Use this password when installing
Supervisor password into the dash display. Once an
the lift truck at the customer location to set up cus- initial Supervisor password is installed, then that
tomer passwords in the display. When initial instal- password access can add additional Supervisor pass-
lation is complete, choose a new personal password
words to the dash display.
and enter it into the dash display. When you have
entered your personal service technician password in ADDING PASSWORDS
the dash display, the default password can no longer
After entering the Add Password menu, enter the
be used to access the service technician function of
new user s five-digit password using the number
the dash display. If a Service Technician password is
keys and press the * key to add the password. See
lost, the password can be reset using the PC Service
Table 3. You will be asked to enter the password
Tool.
type.
Once activated, the service technician password will
remain active until the key is turned to the OFF
Table 3. Add Password Menu
Passwords
Enter Password
Ä™!
Scroll
“!
Main Menu Passwords Enter Password Type Select One
Press * Press * Press *
Passwords Add Password Password Operator Password Type
Key Key Key
Ä™!
Scroll
“!
Password Type
Lockout Reset
Ä™!
Scroll
“!
Password Type
Supervisor
Ä™!
Scroll
“!
Password Type
Technician
3
Hourmeters 2200 SRM 1131
Select: Technician  allows access to the Above Functions
Operator  allows Truck Operation Lockout and All Other Functions Listed in this Section.
Reset  allows Person to Reset the Password Func-
See the section User Interface, Supervisor 2200
tion After Password Lockout has been Enabled.
SRM 1130 for other Password Administration infor-
Supervisor  allows Access to the Above Func-
mation and instructions.
tions, All Password Menu Functions, and All
Password entry Logs.
Hourmeters
This function allows the service technician access to See Table 4. If the lift truck is equipped with op-
the various hourmeter readings available on the lift tional electro-hydraulics, hydraulic hours will also be
truck. When this menu is accessed, you can view shown in the menu. The hourmeters are accessible
the engine hours, system hours, and starter hours. with the engine running.
Table 4. Hourmeters Menu
Main Menu Hourmeters
When Finished Viewing, Press *
Press * Key
Hourmeters Engine Hours XXXXX
Key to Return to the Main Menu
Ä™!
SCROLL
“!
Hourmeters
System Hours XXXXX
Ä™!
SCROLL
“!
Hourmeters
Hydraulic Hours XXXXX
Ä™!
SCROLL
“!
Hourmeters
Starter Hours XXXXX
Ä™!
SCROLL
“!
Hourmeters
Back One Level
Engine hours accumulate any time the engine is Hydraulic hours accumulate anytime a powered
running. hydraulic function is being used.
System hours accumulate anytime system power Starter hours accumulate anytime the engine
is on. starter solenoid is activated.
4
2200 SRM 1131 View Versions
View Versions
Upon entering the View Versions Menu from the VSM VERSIONS
Main Menu, the following menu functions are visible
This function allows the service technician access to
to the service technician:
the hardware, software, and configuration versions
" Vehicle Systems Manager
currently installed on the lift truck.
" Dash Display
" Engine Controller
From the View Versions menu, select the Vehicle
" Xmsn Controller
System Manager menu and press the * key. Using
" Truck Serial Number
the scroll keys, you can view the hardware, software,
" Truck Configuration
and configuration versions of the vehicle system
manager. See Table 5. Select Back One Level, then
Use the scroll keys to move to the desired function
press the * key to return to the previous menu.
and press the * key to select the function.
Table 5. View VSM Versions Menu
Main Menu View Versions Vehicle Syst Manager
Press * Key Press * Key
View Versions Vehicle Syst Manager Hardware XXXXXXXX
Ä™!
SCROLL
“!
Vehicle Syst Manager
Software XXXXXXXX
Ä™!
SCROLL
“!
Vehicle Syst Manager
Config XXXXXXXX
Ä™!
SCROLL
“!
Vehicle Syst Manager
Back One Level
5
View Versions 2200 SRM 1131
DASH DISPLAY VERSIONS you can view the hardware, software, and configura-
tion versions of the dash display. See Table 6. Select
This function allows the service technician access to
Back One Level, thenpress the * key to return to the
the hardware, software, and configuration versions
previous menu.
of the dash display currently installed on the lift
truck.
From the View Versions menu, select the Dash Dis-
play menu and press the * key. Using the scroll keys,
Table 6. View Dash Display Versions Menu
Main Menu View Versions
Press * Key
View Versions Vehicle Syst Manager
Ä™!
SCROLL
“!
View Versions Dash Display
Press * Key
Dash Display Hardware XXXXXXXX
Ä™!
SCROLL
“!
Dash Display
Software XXXXXXXX
Ä™!
SCROLL
“!
Dash Display
Config XXXXXXXX
Ä™!
SCROLL
“!
Dash Display
Back One Level
6
2200 SRM 1131 View Versions
ENGINE CONTROLLER VERSION scroll keys, you can view the hardware and software
versions of the engine controller. See Table 7. Select
This function allows the service technician access to
Back One Level, then press the * key to return to
the hardware and software versions of the engine
the previous menu.
controller currently installed on the lift truck.
From the View Versions menu, select the Engine
Controller menu and press the * key. Using the
Table 7. ViewEngine Controller Versions Menu
Main Menu View Versions
Press *
View Versions Vehicle Syst Manager
Key
Ä™!
SCROLL
“!
View Versions Engine Controller
Press *
Engine Controller Hardware XXXXXXXX
Key
Ä™!
SCROLL
“!
Engine Controller
Software XXXXXXXX
Ä™!
SCROLL
“!
Engine Controller
Back One Level
7
View Versions 2200 SRM 1131
TRANSMISSION CONTROLLER VERSION From the View Versions menu, select the Xmsn Con-
troller menu and press the * key. Using the scroll
This function allows the service technician access to
keys, you can view the hardware and software ver-
the hardware and software versions of the optional
sions of the transmission controller. See Table 8. Se-
transmission controller currently installed on the lift
lect Back One Level, then press the * key to return
truck.
to the previous menu.
Table 8. View Transmission Controller Versions Menu
Main Menu View Versions
Press * Key
View Versions Vehicle Syst Manager
Ä™!
SCROLL
“!
View Versions Xmsn Controller
Press * Key
Xmsn Controller Hardware XXXXXXXX
Ä™!
SCROLL
“!
Xmsn Controller
Software XXXXXXXX
Ä™!
SCROLL
“!
Xmsn Controller
Back One Level
TRUCK SERIAL NUMBER truck serial number. See Table 9. Select Back One
Level, thenpress the * key to return to the previous
This function allows the service technician access to
menu.
the truck serial number.
From the View Versions menu, select the Truck Se-
rial Number menu and press the * key to view the
8
2200 SRM 1131 View Versions
Table 9. View Truck Serial Number Menu
Main Menu View Versions
Press * Key
View Versions Vehicle Syst Manager
Ä™!
SCROLL
“!
View Versions Truck Serial Number
Press * Key
Truck Serial Number XXXXXXXXXXXXXXX
Ä™!
SCROLL
“!
Truck Serial Number
Back One Level
TRUCK CONFIGURATION to view the truck configuration codes. See Table 10.
Press the * key to return to the previous menu.
This function allows the service technician to view
the codes for the truck configuration.
From the View Versions menu, select the Truck Con-
fig menu and press the * key. Use the scroll keys
Table 10. View Truck Configuration Menu
Main Menu View Versions
Press * Key
View Versions Vehicle Syst Manager
Ä™!
SCROLL
“!
When Finished
View Versions Truck Config 0 Viewing, Press *
Press * Key
Truck Config XXXXXXXXXXXXXXXXX Key to Go Back
One Level
Ä™!
SCROLL
“!
Truck Config 1
XXXXXXXXXXXXXXXXX
Ä™!
SCROLL
“!
Truck Config 2
XXXXXXXXXXXXXXXXX
9
Diagnostics 2200 SRM 1131
Diagnostics
Upon entering the Diagnostics Menu from the Main For a complete description of the Diagnostic func-
Menu, the following menu functions are visible to the tions accessible through the Dash Display. See the
service technician: Diagnostic Troubleshooting Manual 9000 SRM
" Clear Fault Log 1112.
" View Fault Log
Use the scroll keys to move to the desired function
" No-Run Data Display
and press the * key to select the function.
" Engine Accelerator and Throttle Data Display
" Engine Speeds and Governor Data Display
CLEAR FAULT LOG
" Engine Fuel and Emission Data Display
" Engine General Data Display
This function will allow the service technician to
" XMSN/Brake Data Display
clear all fault log entries from the VSM. See Ta-
" Hydraulic Data Display
ble 11.
" General Truck Data Display
Table 11. Clear Fault Log
Main Menu Diagnostics Clear Fault Log
Press * Key
Press * Key Press * Key
Diagnostics Clear Fault Log No?
Ä™!
SCROLL
“!
Clear Fault Log
Press * Key
Yes?
10
2200 SRM 1131 Diagnostics
VIEW FAULT LOG
This function will allow the service technician to view
all faults stored in the VSM. All fault codes will be
displayed with the most recent fault listed first. See
Table 12.
Table 12. View Fault Log
Main Menu Diagnostics
Press *
Diagnostics Clear Fault Log
Key
Ä™!
SCROLL
“!
123456-12
Diagnostics VSM 9
#
Press * Key Press * Key
View Fault Log 1st 12
9 Last
Ä™!
SCROLL
“!
123457- 2
Press * Key
Hydr 1
#
1st 11
11 Last
Ä™!
SCROLL
“!
ECU111111- 3 # 12
Press * Key
1st 5 Last 9
11
Diagnostics 2200 SRM 1131
NO-RUN DATA DISPLAY or value, press the * key to return to the previous
menu.
This function will allow the service technician to view
inputs or values listed in the menu when the engine NOTE: Depending on how an individual lift truck is
is not running. Use the scroll keys to move to the de- equipped, some functions shown in the menu may not
siredfunctionandpress the * key to select the func- be available for viewing.
tion. See Table 13. When finished viewing an input
Table 13. No-Run Data Display
Main Menu Diagnostics
Press * Key
Diagnostics Clear Fault Log
Ä™! Scroll “!
Diagnostics No-Run Data Display Accelerator Pedal A
Press * Key Press * Key Press * Key
No-Run Data Display Accelerator Pedal A XXXXX Volts
Ä™! Scroll “!
No-Run Data Display Accelerator Pedal B
Press * Key Press * Key
Accelerator Pedal B XXXXX Volts
Ä™! Scroll “!
No-Run Data Display Throttle Position A
Press * Key Press * Key
Throttle Position A XXXXX Volts
Ä™! Scroll “!
No-Run Data Display Throttle Position B
Press * Key Press * Key
Throttle Position B XXXXX Volts
Ä™! Scroll “!
No-Run Data Display Hyd Lift/Lower Input
Press * Key Press * Key
Hyd Lift/Lower Input XX%
Ä™! Scroll “!
No-Run Data Display Hydraulic Tilt Input
Press * Key Press * Key
Hydraulic Tilt Input XX%
Ä™! Scroll “!
No-Run Data Display Hydraulic Aux 1 Input
Press * Key Press * Key
Hydraulic Aux 1 Input XX%
Ä™! Scroll “!
No-Run Data Display Hydraulic Aux 2 Input
Press * Key Press * Key
Hydraulic Aux 2 Input XX%
12
2200 SRM 1131 Diagnostics
ENGINE ACCELERATOR AND THROTTLE Table 14. When finished viewing an input or value,
press the * key to return to the previous menu.
DATA DISPLAY
NOTE: Depending on how an individual lift truck is
This function will allow the service technician to view
equipped, some functions shown in the menu may not
all inputs and other values associated with the accel-
be available for viewing.
erator and throttle sensors while the engine is oper-
ating. Use the scroll keys to move to the desired func-
tion and press the * key to select the function. See
Table 14. Engine Accelerator and Throttle Data Display
Main Menu Diagnostics
Press * Key
Diagnostics Clear Fault Log
Ä™! Scroll “!
Diagnostics Engine Accel & Throt Accelerator Pedal A
Press * Key Press * Key Press * Key
Engine Accel & Throt Accelerator Pedal A XXXXX Volts
Ä™! Scroll “!
Engine Accel & Throt Accelerator Pedal B
Press * Key Press * Key
Accelerator Pedal B XXXXX Volts
Ä™! Scroll “!
Engine Accel & Throt Accelerator Pedal %
Press * Key Press * Key
Accelerator Pedal % XX%
Ä™! Scroll “!
Engine Accel & Throt Throttle Position A
Press * Key Press * Key
Throttle Position A XXXXX Volts
Ä™! Scroll “!
Engine Accel & Throt Throttle Position B
Press * Key Press * Key
Throttle Position B XXXXX Volts
Ä™! Scroll “!
Engine Accel & Throt Accelerator Pedal %
Press * Key Press * Key
Accelerator Pedal % XX%
Ä™! Scroll “!
Engine Accel & Throt Cable-Actuated TPS
Press * Key Press * Key
Cable-Actuated TPS XXXXX Volts
Ä™! Scroll “!
Engine Accel & Throt Gasoline ECU TPS
Press * Key Press * Key
Gasoline ECU TPS XXXXX Volts
Ä™! Scroll “!
Engine Accel & Throt Throt Sens Supply A
Press * Key Press * Key
Throt Sens Supply A XXXXX Volts
Ä™! Scroll “!
Engine Accel & Throt Throt Sens Supply B
Press * Key Press * Key
Throt Sens Supply B XXXXX Volts
13
Diagnostics 2200 SRM 1131
ENGINE SPEEDS AND GOVERNOR DATA to select the function. See Table 15. When finished
viewing an input or value, press the * key to return
DISPLAY
to the previous menu.
This function will allow the service technician to
NOTE: Depending on how an individual lift truck is
view all inputs and other values associated with the
equipped, some functions shown in the menu may not
speeds and governing of the engine control system
be available for viewing.
while the engine is operating. Use the scroll keys
to move to the desired function and press the * key
Table 15. Engine Speeds and Governor Data Display
Main Menu Diagnostics
Press *
Diagnostics Clear Fault Log
Key
Ä™! Scroll “!
Diagnostics Engine Speeds & Gov Engine Speed (RPM)
Press *
Press*Key Press * Key
Engine Speeds & Gov Engine Speed (RPM) XXXX RPM
Key
Ä™! Scroll “!
Engine Speeds & Gov Gasoline ECU Speed
Press*Key Press * Key
Gasoline ECU Speed XXXX RPM
Ä™! Scroll “!
Engine Speeds & Gov Requested Speed
Press*Key Press * Key
Requested Speed XXXX RPM
Ä™! Scroll “!
Engine Speeds & Gov Target Idle Speed
Press*Key Press * Key
Target Idle Speed XXXX RPM
Ä™! Scroll “!
Engine Speeds & Gov Governed Speed
Press*Key Press * Key
Governed Speed XXXX RPM
Ä™! Scroll “!
Engine Speeds & Gov Governing Status
Press*Key Press * Key
Governing Status XX
Ä™! Scroll “!
Engine Speeds & Gov Torque Mode
Press*Key Press * Key
Torque Mode XX
Ä™! Scroll “!
Engine Speeds & Gov Actual Engine Torque
Press*Key Press * Key
Actual Engine Torque XX%
Ä™! Scroll “!
Engine Speeds & Gov Requested Torque
Press*Key Press * Key
Requested Torque XX%
14
2200 SRM 1131 Diagnostics
ENGINE FUEL AND EMISSIONS DATA or value, press the * key to return to the previous
menu.
DISPLAY
NOTE: Depending on how an individual lift truck is
This function will allow the service technician to view
equipped, some functions shown in the menu may not
inputs and other values associated with the engine
be available for viewing.
fuel and emissions control system while the engine
is operating. Use the scroll keys to move to the de-
siredfunctionandpress the * key to select the func-
tion. See Table 16. When finished viewing an input
Table 16. Engine Fuel and Emissions Data Display
Main Menu Diagnostics
Press *
Diagnostics Clear Fault Log
Key
Ä™! Scroll “!
Diagnostics Engine Fuel & Emissn Actual Ign Timing
Press * Press *
Engine Fuel & Emissn Actual Ign Timing XX
Press * Key
Key Key
Ä™! Scroll “!
Engine Fuel & Emissn Desired Ign Timing
Press *
Desired Ign Timing XX
Press * Key
Key
Ä™! Scroll “!
Engine Fuel & Emissn Inlet Air Temp
Press *
Inlet Air Temp XXX F
Press * Key
Key
Ä™! Scroll “!
Engine Fuel & Emissn Manifold Abs Press
Press *
Manifold Abs Press X PSI
Press * Key
Key
Ä™! Scroll “!
Engine Fuel & Emissn Fuel Pump Status
Press *
Fuel Pump Status X
Press * Key
Key
Ä™! Scroll “!
Engine Fuel & Emissn Fuel Ctrl Status Sn1
Press *
Fuel Ctrl Status Sn1 X
Press * Key
Key
Ä™! Scroll “!
Engine Fuel & Emissn Fuel Ctrl Status Sn2
Press *
Fuel Ctrl Status Sn2 X
Press * Key
Key
Ä™! Scroll “!
Engine Fuel & Emissn Short Term FuelTrim1
Press *
Short Term FuelTrim1 XX%
Press * Key
Key
Ä™! Scroll “!
Engine Fuel & Emissn Short Term FuelTrim2
Press *
Short Term FuelTrim2 XX%
Press * Key
Key
Ä™! Scroll “!
15
Diagnostics 2200 SRM 1131
Table 16. Engine Fuel and Emissions Data Display (Continued)
Engine Fuel & Emissn Long Term Fuel Trim
Press *
Long Term Fuel Trim XX%
Press * Key
Key
Ä™! Scroll “!
Engine Fuel & Emissn Oxygen Sensor 1 Volt
Press *
Oxygen Sensor 1 Volt XXXX Volts
Press * Key
Key
Ä™! Scroll “!
Engine Fuel & Emissn Oxygen Sensor 2 Volt
Press *
Oxygen Sensor 2 Volt XXXX Volts
Press * Key
Key
Ä™! Scroll “!
Engine Fuel & Emissn O2 Sensor1 Heat Duty
Press *
O2 Sensor1 Heat Duty XX%
Press * Key
Key
Ä™! Scroll “!
Engine Fuel & Emissn O2 Sensor2 Heat Duty
Press *
O2 Sensor2 Heat Duty XX%
Press * Key
Key
Ä™! Scroll “!
Engine Fuel & Emissn Idle Air Ctrl Valve
Press *
Idle Air Ctrl Valve XX%
Press * Key
Key
Ä™! Scroll “!
Engine Fuel & Emissn Test Mode Status
Press *
Test Mode Status X
Press * Key
Key
16
2200 SRM 1131 Diagnostics
ENGINE GENERAL DATA DISPLAY NOTE: Depending on how an individual lift truck is
equipped, some functions shown in the menu may not
This function allows the service technician to view
be available for viewing.
inputs and other values associated with the general
engine control system while the engine is operating.
Use the scroll keys to move to the desired function
and press the * key to select the function. See Ta-
ble 17. When finished viewing an input or value,
press the * key to return to the previous menu.
Table 17. Engine General Data Display
Main Menu Diagnostics
Press * Key
Diagnostics Clear Fault Log
Ä™! Scroll “!
Diagnostics Engine General Data Engine Coolant Temp
Press * Key Press * Key Press * Key
Engine General Data Engine Coolant Temp XXX F
Ä™! Scroll “!
Engine General Data Coolant Temp - ECU
Press * Key Press * Key
Coolant Temp - ECU XXX F
Ä™! Scroll “!
Engine General Data Engine Oil Pressure
Press * Key Press * Key
Engine Oil Pressure XX PSI
Ä™! Scroll “!
Engine General Data XXXXXXXXXXXXXXX
Press * Key Press * Key
Engine Starter Output XXX
Ä™! Scroll “!
Engine General Data ECU Battery Voltage
Press * Key Press * Key
ECU Battery Voltage XXXX Volts
Ä™! Scroll “!
Engine General Data ECU Ignition Voltage
Press * Key Press * Key
ECU Ignition Voltage XXXX Volts
Ä™! Scroll “!
Engine General Data Malfunction Light
Press * Key Press * Key
Malfunction Light X
Ä™! Scroll “!
Engine General Data ECU Make
Press * Key Press * Key
ECU Make XXX
Ä™! Scroll “!
Engine General Data ECU Model
Press * Key Press * Key
ECU Model XXX
17
Diagnostics 2200 SRM 1131
XMSN/BRAKE DATA DISPLAY viewing an input or value, press the * key to return
to the previous menu.
This function will allow the service technician to view
inputs from the Transmission and Braking systems NOTE: Depending on how an individual lift truck is
while the engine is running. Use the scroll keys to equipped, some functions shown in the menu may not
move to the desired function and press the * key to be available for viewing.
select the function. See Table 18. When finished
Table 18. XMSN Brake Data Display
Main Menu Diagnostics
Press*Key
Diagnostics Fault Logs
Ä™! Scroll “!
Diagnostics XMSN/Brake Data Display Forward Switch
Press*Key Press * Key Press * Key
XMSN/Brake Data Disp Forward Switch Switch XXXXXX
Ä™! Scroll “!
XMSN/Brake Data Display Reverse Switch
Press * Key Press * Key
Reverse Switch Switch XXXXXX
Ä™! Scroll “!
XMSN/Brake Data Display Brake Pressure
Press * Key Press * Key
Brake Pressure XXX psi
Ä™! Scroll “!
XMSN/Brake Data Display Parking Brake Sensor
Press * Key Press * Key
Parking Brake Sensor XXXX Volts
Ä™! Scroll “!
XMSN/Brake Data Display Inch/Brake Position
Press * Key Press * Key
Inch/Brake Position XXXX Volts
Ä™! Scroll “!
XMSN/Brake Data Display Brake Fluid Level
Press * Key Press * Key
Brake Fluid Level Switch Open
Ä™! Scroll “!
XMSN/Brake Data Display Xmsn Input Speed
Press * Key Press * Key
Xmsn Input Speed XXXX RPM
Ä™! Scroll “!
XMSN/Brake Data Display Xmsn Output Speed
Press * Key Press * Key
Xmsn Output Speed XXXX RPM
Ä™! Scroll “!
XMSN/Brake Data Display Xmsn Forward 1 Pressure
Press * Key Press * Key
Xmsn Forward 1 Pressure XXX psi
Ä™! Scroll “!
XMSN/Brake Data Display Xmsn Forward 2 Pressure
Press * Key Press * Key
Xmsn Forward 2 Pressure XXX psi
Ä™! Scroll “!
XMSN/Brake Data Display Xmsn Reverse Pressure
Press * Key Press * Key
Xmsn Reverse Pressure XXX psi
Ä™! Scroll “!
XMSN/Brake Data Display Xmsn Oil Temp
Press * Key Press * Key
Xmsn Oil Temp XXX F
Ä™! Scroll “!
18
2200 SRM 1131 Diagnostics
Table 18. XMSN Brake Data Display (Continued)
XMSN/Brake Data Display Xmsn Forward 1 Valve
Press * Key Press * Key
Xmsn Forward 1 Valve XXX Amps
Ä™! Scroll “!
XMSN/Brake Data Display Xmsn Forward 2 Valve
Press * Key Press * Key
Xmsn Forward 2 Valve XXX Amps
Ä™! Scroll “!
XMSN/Brake Data Display Xmsn Reverse Valve
Press * Key Press * Key
Xmsn Reverse Valve XXX Amps
Ä™! Scroll “!
XMSN/Brake Data Display Travel Speed Sensor
Press * Key Press * Key
Travel Speed Sensor Speed XX MPH
19
Diagnostics 2200 SRM 1131
HYDRAULIC DATA DISPLAY an input or value, press the * key to return to the
previous menu.
This function will allow the service technician to view
inputs and values from the hydraulic system while NOTE: Depending on how an individual lift truck is
the engine is running. Use the scroll keys to move equipped, some functions shown in the menu may not
to the desired function and press the * key to select be available for viewing.
the function. See Table 19. When finished viewing
Table 19. Hydraulic Data Display
Main Menu Diagnostics
Press * Key
Diagnostics Fault Logs
Ä™! Scroll “!
Diagnostics Hydraulic Data Display Lift Height Sensor
Press * Key Press * Key Press* Key
Hydraulic Data Display Lift Height Sensor XXXX Volts
Ä™! Scroll “!
Hydraulic Data Display Tilt Stop Sensor
Press * Key Press* Key
Tilt Stop Sensor XXXX Volts
Ä™! Scroll “!
Hydraulic Data Display Lift Valve Output
Press * Key Press* Key
Lift Valve Output XXXX Amps
Ä™! Scroll “!
Hydraulic Data Display Lower Valve Output
Press * Key Press* Key
Lower Valve Output XXXX Amps
Ä™! Scroll “!
Hydraulic Data Display Tilt Fw Valve Output
Press * Key Press* Key
Tilt Fw Valve Output XXXX Amps
Ä™! Scroll “!
Hydraulic Data Display Tilt Bk Valve Output
Press * Key Press* Key
Tilt Bk Valve Output XXXX Amps
Ä™! Scroll “!
Hydraulic Data Display Aux 1 Output Dir A
Press * Key Press* Key
Aux 1 Output Dir A XXXX Amps
Ä™! Scroll “!
Hydraulic Data Display Aux 1 Output Dir B
Press * Key Press* Key
Aux 1 Output Dir B XXXX Amps
Ä™! Scroll “!
Hydraulic Data Display Aux 2 Output Dir A
Press * Key Press* Key
Aux 2 Output Dir A XXXX Amps
Ä™! Scroll “!
Hydraulic Data Display Aux 2 Output Dir B
Press * Key Press* Key
Aux 2 Output Dir B XXXX Amps
Ä™! Scroll “!
Hydraulic Data Display Aux 3 Output Dir A
Press * Key Press* Key
Aux 3 Output Dir A XXXX Amps
Ä™! Scroll “!
20
2200 SRM 1131 Diagnostics
Table 19. Hydraulic Data Display (Continued)
Hydraulic Data Display Aux 3 Output Dir B
Press * Key Press * Key
Aux 3 Output Dir B XXXX Amps
Ä™! Scroll “!
Hydraulic Data Display Manual Interlock Out
Press * Key Press * Key
Manual Interlock Out XXXXXXXXXX
Ä™! Scroll “!
Hydraulic Data Display Hyd Lift/Lower Input
Press * Key Press * Key
Hyd Lift/Lower Input XX%
Ä™! Scroll “!
Hydraulic Data Display Hydraulic Tilt Input
Press * Key Press * Key
Hydraulic Tilt Input XX%
Ä™! Scroll “!
Hydraulic Data Display Hydraulic Aux 1 Input
Press * Key Press * Key
Hydraulic Aux 1 Input XX%
Ä™! Scroll “!
Hydraulic Data Display Hydraulic Aux 2 Input
Press * Key Press * Key
Hydraulic Aux 2 Input XX%
Ä™! Scroll “!
Hydraulic Data Display Hydraulic Lift Pressure
Press * Key Press * Key
Hydraulic Lift Pressure XXXX psi
Ä™! Scroll “!
Hydraulic Data Display Hydraulic Filter
Press * Key Press * Key
Hydraulic Filter Switch XXXXXX
Ä™! Scroll “!
Hydraulic Data Display Hyd Funct Switch 1
Press * Key Press * Key
Hyd Funct Switch 1 Switch XXXXXX
Ä™! Scroll “!
Hydraulic Data Display Hyd Funct Switch 2
Press * Key Press * Key
Hyd Funct Switch 2 Switch XXXXXX
Ä™! Scroll “!
Hydraulic Data Display Hyd Funct Switch 3
Press * Key Press * Key
Hyd Funct Switch 3 Switch XXXXXX
Ä™! Scroll “!
Hydraulic Data Display Hyd Funct Switch 4
Press * Key Press * Key
Hyd Funct Switch 4 Switch XXXXXX
Ä™! Scroll “!
Hydraulic Data Display Armrest-Down Switch
Press * Key Press * Key
Armrest-Down Switch Switch XXXXXXX
21
Diagnostics 2200 SRM 1131
GENERAL TRUCK DATA DISPLAY scroll keys to move to the desired function and press
the * key to select the function. See Table 20. When
This function will allow the service technician to view
finished viewing an input or value, press the * key
inputs and values associated with the general lift
to return to the previous menu.
truck operation while the engine is running. Use the
Table 20. General Truck Data Display
Main Menu Diagnostics
Press * Key
Diagnostics Fault Logs
Ä™! Scroll “!
Diagnostics General Data Display Truck Voltage
Press * Key Press * Key Press* Key
General Data Display Truck Voltage XXXX Volts
Ä™! Scroll “!
General Data Display Engine Cover Switch
Press * Key Press* Key
Engine Cover Switch Switch XXXXXX
Ä™! Scroll “!
General Data Display Seat Sensor
Press * Key Press* Key
Seat Sensor XXXX Volts
Ä™! Scroll “!
General Data Display Fuel Level Sensor
Press * Key Press* Key
Fuel Level Sensor XXXX Volts
Ä™! Scroll “!
General Data Display "1" Button
Press * Key Press* Key
"1" Button Switch XXXXXX
Ä™! Scroll “!
General Data Display "2" Button
Press * Key Press* Key
"2" Button Switch XXXXXX
Ä™! Scroll “!
General Data Display "3" Button
Press * Key Press* Key
"3" Button Switch XXXXXX
Ä™! Scroll “!
General Data Display Front Wiper Button
Press * Key Press* Key
Front Wiper Button Switch XXXXXX
Ä™! Scroll “!
General Data Display Rear Wiper Button
Press * Key Press* Key
Rear Wiper Button Switch XXXXXX
Ä™! Scroll “!
General Data Display Washer Button
Press * Key Press* Key
Washer Button Switch XXXXXX
Ä™! Scroll “!
General Data Display Left Turn Signal
Press * Key Press* Key
Left Turn Signal Switch XXXXXX
Ä™! Scroll “!
22
2200 SRM 1131 Diagnostics
Table 20. General Truck Data Display (Continued)
General Data Display Right Turn Signal
Press * Key Press * Key
Right Turn Signal Switch XXXXXX
Ä™! Scroll “!
General Data Display Accelerometer X-axis
Press * Key Press * Key
Accelerometer X-axis XXXX Volts
Ä™! Scroll “!
General Data Display Accelerometer Y-axis
Press * Key Press * Key
Accelerometer Y-axis XXXX Volts
Ä™! Scroll “!
General Data Display Steering Wheel Sensor
Press * Key Press * Key
Steering Wheel Sensor XX Volts
Ä™! Scroll “!
General Data Display Steer Tire < Sensor
Press * Key Press * Key
Steer Tire < Sensor XX Volts
NOTE: Depending on how an individual lift truck is
equipped, some functions shown in the menu may not
be available for viewing.
23
Set Travel and Braking 2200 SRM 1131
Set Travel and Braking
Upon entering the Set Travel and Braking menu, the truck speed limit. Speed may be set from a minimum
following menu functions are visible to the service of 3 km/h (2 mph) up to the maximum allowed for the
technician: lift truck model being adjusted. The speed may be
" Speed Limit set in 1 km/h (0.5 mph) increments up to a maximum
" Acceleration Rate speed of 24 km/h (15 mph). Setting the speed limit
" Auto-Deceleration Rate higher than the maximum allowed for the lift truck
" Set Power Reversal Rate model being adjusted will cause this function to be
" Set Inching/Brake Overlap deactivated.
Use the scroll keys to move to the desired function From the Set Travel and Braking menu, select Set
and press the * key to select the function. Speed Limit and press the * key. Enter the desired
limit for maximum truck speed or use the scroll keys
SPEED LIMIT
to select Speed Limit Off. See Table 21. Press the *
key to save your selection and access the Exit Options
If the lift truck is configured for optional speed limit,
menu.
this function can be used to adjust or deactivate the
Table 21. Speed Limit Menu
Select Maximum Speed from
Main Menu Set Travel & Braking Set Speed Limit
Menu or Turn the Speed Limit
Press * Key Press * Key
Set Travel & Braking Set Speed Limit Speed Limit Off
Off and Press * Key to Exit
Ä™!
SCROLL
“!
Set Speed Limit
Max Speed 15.0 mph
Ä™!
SCROLL
“!
Set Speed Limit
Max Speed 2.0 mph
24
2200 SRM 1131 Set Travel and Braking
ACCELERATION RATE rate of acceleration. Using a number lower than 10
will result in a slower rate of acceleration.
If the lift truck is configured for optional DuraMatch
or DuraMatch Plus transmission, this function can From the Travel and Braking menu, select Set Accel-
be used to adjust the travel rate of acceleration. The eration and press the * key. See Table 22. Select a
rate of acceleration can be adjusted using a scale of 1
number from 1 to 10 and press the * keytosaveyour
to 10. Using a setting of 10 will result in the fastest
selection and access the Exit Options menu.
Table 22. Acceleration Rate Menu
Main Menu Set Travel & Braking
Press * Key
Set Travel & Braking Set Speed Limit
Ä™!
SCROLL
“!
Set Travel & Braking Set Acceleration Rate from 1
Set Acceleration 10
Press * Key
Set Acceleration to 10 and Press * Key to Exit
Ä™!
SCROLL
“!
Set Acceleration 1
AUTO-DECELERATION RATE a setting of 10 will result in the fastest rate of decel-
eration. Using a number lower than 10 will result in
If the lift truck is configured for optional DuraMatch
a slower rate of deceleration.
or DuraMatch Plus transmission, this function can
be used to adjust the travel rate of deceleration when From the Travel and Braking menu, select Set Auto-
the accelerator pedal is released. The rate of deceler- Decel and press the * key. See Table 23. Select a
ation can be adjusted using a scale of 1 to 10. Using
number from1to10andpressthe* keytosaveyour
selection and access the Exit Options menu.
Table 23. Auto-Decel Menu
Main Menu Set Travel & Braking
Press * Key
Set Travel & Braking Set Speed Limit
Ä™!
SCROLL
“!
Set Travel & Braking Set Auto-Decel Rate from 1 to
Set Auto-Decel 10
Press * Key
Set Auto-Decel 10 and Press * Key to Exit
Ä™!
SCROLL
“!
Set Auto-Decel 1
25
Set Travel and Braking 2200 SRM 1131
SET POWER REVERSAL RATE in the fastest rate of deceleration. Using a number
lower than 10 will result in a slower rate of deceler-
If the lift truck is configured for optional DuraMatch
ation.
or DuraMatch Plus transmission, this function can
be used to adjust the travel rate of deceleration when From the Travel and Braking menu, select Power Re-
the truck is required to reverse direction while trav- versal and press the * key. See Table 24. Select a
eling. The rate of deceleration can be adjusted using
number from 1 to 10 and press the * key to save your
a scale of 1 to 10. Using a setting of 10 will result
selection and access the Exit Options menu.
Table 24. Power Reversal Menu
Main Menu Set Travel & Braking
Press *Key
Set Travel & Braking Set Speed Limit
Ä™!
SCROLL
“!
Set Power Reversal Rate
Set Travel & Braking
Set Power Reversal 10 from1 to 10 and
Press * Key
Set Power Reversal
Press * Key to Exit
Ä™!
SCROLL
“!
Set Power Reversal 1
26
2200 SRM 1131 Set Travel and Braking
SET INCHING/BRAKE OVERLAP Typically, overlap will be set low if high rpm hy-
draulic operation is required at low travel speeds.
This function is available for all lift trucks except
High overlap is typically used to hold the lift truck
those equipped with the optional DuraMatch Plus
in position at low travel speed when operating on
transmission. Use this function to change the
uneven or sloped terrain.
amount of overlap between the brake and the trans-
mission. The overlap can be adjusted using a scale From the Travel and Braking menu, select Set Inch/
of 1 to 10. Using a setting of 10 will result in the Brk Overlap and press the * key. See Table 25. Select
most overlap. Using a setting of 1 will result in the
a number from 1 to 10 and press the * key to save
transmission being decoupled before brake system
your selection and access the Exit Options menu.
pressure begins to rise (no overlap).
Table 25. Inch/Brake Overlap Menu
Main Menu Set Travel & Braking
Press * Key
Set Travel & Braking Set Speed Limit
Ä™!
SCROLL
“!
Set Inch/Brake Overlap
Set Travel & Braking
Set Inch/Brk Overlap 10 from 1 to 10 and
Press * Key
Set Inch/Brk Overlap
Press * Key to Exit
Ä™!
SCROLL
“!
Set Inch/Brk Overlap 1
27
Setup Hydraulics 2200 SRM 1131
Setup Hydraulics
Upon entering the Setup Hydraulics Menu from the NOTE: For all hydraulic settings, a setting of 10 will
Main Menu, the following menu functions are visible allow the function to operate at the maximum flow
to the service technician: rate of the lift truck.
" Lift Maximum Speed
LIFT MAXIMUM SPEED
" Lower Maximum Speed
" Tilt Maximum Speed
If the lift truck is equipped with optional electro-hy-
" Aux. Function 1 Dir A Max Speed
draulics, this function can be used to set the maxi-
" Aux. Function 1 Dir B Max Speed
mum mast lift speed. The lift speed can be adjusted
" Aux. Function 2 Dir A Max Speed
using a scale of 1 to 10. Using a setting of 10 will
" Aux. Function 2 Dir B Max Speed
result in maximum lift speed. Using a number less
" Aux. Function 3 Dir A Max Speed
than 10 will result in a slower lift speed.
" Aux. Function 3 Dir B Max Speed
" Lift Lower Ramp Rate
From the Setup Hydraulics menu, select Lift Max
" Hyd. Aux. Ramp Rate
Speed and press the * key. See Table 26. Select a
" Return To Set Tilt Delay/On/Off
number from 1 to 10 and press the * key to save your
selection and access the Exit Options menu.
Use the scroll keys to move to the desired function
and press the * key to select the function.
Table 26. Lift Speed Menu
Select Lift Maximum
Main Menu Setup Hydraulics
Lift Max Speed 10 Speed from 1 to 10 and
Press * Key Press * Key
Setup Hydraulics Lift Max Speed
Press * Key to Exit
Ä™!
SCROLL
“!
Lift Max Speed 1
LOWER MAXIMUM SPEED a number lower than 10 will result in a slower low-
ering speed.
If the lift truck is equipped with optional electro-hy-
draulics, this function can be used to set the maxi- From the Setup Hydraulics menu, select Lower Max
mum mast lowering speed. The lowering speed can Speed and press the * key. See Table 27. Select a
be adjusted using a scale of 1 to 10. Using a setting
number from 1 to 10 and press the * key to save your
of 10 will result in maximum lowering speed. Using
selection and access the Exit Options menu.
28
2200 SRM 1131 Setup Hydraulics
Table 27. Lower Speed Menu
Main Menu Setup Hydraulics
Press * Key
Setup Hydraulics Lift Max Speed
Ä™!
SCROLL
“!
Set Lower Maximum
Setup Hydraulics
Speed from 1 to 10 and
Lower Max Speed 10
Press * Key
Lower Max Speed
Press * Key to Exit
Ä™!
SCROLL
“!
Lower Max Speed 1
TILT MAXIMUM SPEED From the Setup Hydraulics menu, select Tilt Max
Speed and press the * key. See Table 28. Select a
If the lift truck is equipped with optional electro-hy-
number from1to10andpressthe* keytosaveyour
draulics, this function can be used to set the maxi-
selection and access the Exit Options menu.
mum mast tilt speed. The tilt speed can be adjusted
using a scale of 1 to 10. Using a setting of 10 will re-
sult in maximum tilt speed. Using a number lower
than 10 will result in a slower tilt speed.
Table 28. Tilt Speed Menu
Main Menu Setup Hydraulics
Press * Key
Setup Hydraulics Lift Max Speed
Ä™!
SCROLL
“!
Set Tilt Maximum
Setup Hydraulics
Tilt Max Speed 10 Speed from 1 to 10 and
Press * Key
Tilt Max Speed
Press * Key to Exit
Ä™!
SCROLL
“!
Tilt Max Speed 1
29
Setup Hydraulics 2200 SRM 1131
AUXILIARY FUNCTION ONE, DIRECTION maximum auxiliary function speed. Using a num-
ber lower than 10 will result in a slower auxiliary
A, MAXIMUM SPEED
function speed.
If the lift truck is equipped with optional elec-
From the Setup Hydraulics menu, select Aux 1 Max
tro-hydraulics, this function can be used to set the
Spd Dir A and press the * key. See Table 29. Select
maximum auxiliary function speed in direction A.
a number from 1 to 10 and press the * key to save
The auxiliary function speed can be adjusted using
your selection and access the Exit Options menu.
a scale of 1 to 10. Using a setting of 10 will result in
Table 29. Auxiliary Function Speed Menu
Main Menu Setup Hydraulics
Press * Key
Setup Hydraulics Lift Max Speed
Ä™!
SCROLL
“!
Set Aux 1 Maximum
Setup Hydraulics
Speed Dir A from 1 to 10
Aux 1 Max Spd Dir A 10
Press * Key
Aux 1 Max Spd Dir A
and Press * Key to Exit
Ä™!
SCROLL
“!
Aux 1 Max Spd Dir A 1
AUXILIARY FUNCTION ONE, DIRECTION maximum auxiliary function speed. Using a num-
ber lower than 10 will result in a slower auxiliary
B, MAXIMUM SPEED
function speed.
If the lift truck is equipped with optional elec-
From the Setup Hydraulics menu, select Aux 1 Max
tro-hydraulics, this function can be used to set the
Spd Dir B and press the * key. See Table 30. Select
maximum auxiliary function speed in direction B.
a number from 1 to 10 and press the * key to save
The auxiliary function speed can be adjusted using
your selection and access the Exit Options menu.
a scale of 1 to 10. Using a setting of 10 will result in
Table 30. Auxiliary Function Speed Menu
Main Menu Setup Hydraulics
Press * Key
Setup Hydraulics Lift Max Speed
Ä™!
SCROLL
“!
Set Aux 1 Maximum
Setup Hydraulics
Speed Dir B from 1 to 10
Aux 1 Max Spd Dir B 10
Press * Key
Aux 1 Max Spd Dir B
and Press * Key to Exit
Ä™!
SCROLL
“!
Aux 1 Max Spd Dir B 1
30
2200 SRM 1131 Setup Hydraulics
AUXILIARY FUNCTION TWO, DIRECTION a setting of 10 will result in maximum auxiliary
function speed. Using a number lower than 10 will
A, MAXIMUM SPEED
result in a slower auxiliary function speed.
If the lift truck is equipped with optional electro-hy-
From the Setup Hydraulics menu, select Aux 2 Max
draulics and a four- or five-function valve, this
Spd Dir A and press the * key. See Table 31. Select
function can be used to set the maximum auxiliary
a number from 1 to 10 and press the * key to save
function speed in direction A. The auxiliary function
your selection and access the Exit Options menu.
speed can be adjusted using a scale of 1 to 10. Using
Table 31. Auxiliary Function Speed Menu
Main Menu Setup Hydraulics
Press * Key
Setup Hydraulics Lift Max Speed
Ä™!
SCROLL
“!
Set Aux 2 Maximum
Setup Hydraulics
Speed Dir A from 1 to 10
Aux 2 Max Spd Dir A 10
Press * Key
Aux 2 Max Spd Dir A
and Press * Key to Exit
Ä™!
SCROLL
“!
Aux 2 Max Spd Dir A 1
AUXILIARY FUNCTION TWO, DIRECTION a setting of 10 will result in maximum auxiliary
function speed. Using a number lower than 10 will
B, MAXIMUM SPEED
result in a slower auxiliary function speed.
If the lift truck is equipped with optional electro-hy-
From the Setup Hydraulics menu, select Aux 2 Max
draulics and a four- or five-function valve, this
Spd Dir B and press the * key. See Table 32. Select
function can be used to set the maximum auxiliary
a number from 1 to 10 and press the * key to save
function speed in direction B. The auxiliary function
your selection and access the Exit Options menu.
speed can be adjusted using a scale of 1 to 10. Using
Table 32. Auxiliary Function Speed Menu
Main Menu Setup Hydraulics
Press * Key
Setup Hydraulics Lift Max Speed
Ä™!
SCROLL
“!
Set Aux 2 Maximum
Setup Hydraulics
Speed Dir B from 1 to 10
Aux 2 Max Spd Dir B 10
Press * Key
Aux 2 Max Spd Dir B
and Press * Key to Exit
Ä™!
SCROLL
“!
Aux 2 Max Spd Dir B 1
31
Setup Hydraulics 2200 SRM 1131
AUXILIARY FUNCTION THREE, 10 will result in maximum auxiliary function speed.
Using a number lower than 10 will result in a slower
DIRECTION A, MAXIMUM SPEED
auxiliary function speed.
If the lift truck is equipped with optional electro-hy-
From the Setup Hydraulics menu, select Aux 3 Max
draulics and a five-function valve, this function can
Spd Dir A and press the * key. See Table 33. Select
be used to set the maximum auxiliary function speed
a number from 1 to 10 and press the * key to save
in direction A. The auxiliary function speed can be
your selection and access the Exit Options menu.
adjusted using a scale of 1 to 10. Using a setting of
Table 33. Auxiliary Function Speed Menu
Main Menu Setup Hydraulics
Press * Key
Setup Hydraulics Lift Max Speed
Ä™!
SCROLL
“!
Set Aux 3 Maximum
Setup Hydraulics
Speed Dir A from 1 to 10
Aux 3 Max Spd Dir A 10
Press * Key
Aux 3 Max Spd Dir A
and Press * Key to Exit
Ä™!
SCROLL
“!
Aux 3 Max Spd Dir A 1
AUXILIARY FUNCTION THREE, 10 will result in maximum auxiliary function speed.
Using a number lower than 10 will result in a slower
DIRECTION B, MAXIMUM SPEED
auxiliary function speed.
If the lift truck is equipped with optional electro-hy-
From the Setup Hydraulics menu, select Aux 3 Max
draulics and a five-function valve, this function can
Spd Dir B and press the * key. See Table 34. Select
be used to set the maximum auxiliary function speed
a number from 1 to 10 and press the * key to save
in direction B. The auxiliary function speed can be
your selection and access the Exit Options menu.
adjusted using a scale of 1 to 10. Using a setting of
Table 34. Auxiliary Function Speed Menu
Main Menu Setup Hydraulics
Press * Key
Setup Hydraulics Lift Max Speed
Ä™!
SCROLL
“!
Set Aux 3 Maximum
Setup Hydraulics
Speed Dir B from 1 to 10
Aux 3 Max Spd Dir B 10
Press * Key
Aux 3 Max Spd Dir B
and Press * Key to Exit
Ä™!
SCROLL
“!
Aux 3 Max Spd Dir B 1
32
2200 SRM 1131 Setup Hydraulics
LIFT/LOWER RAMP RATE Using a setting lower than 10 will result in a slower
opening and closing rate of the valve.
If the lift truck is equipped with optional electro-hy-
draulics, this function can be used to adjust the rate From the Setup Hydraulics menu, select Lift/Lower
of valve opening and closing when requesting lift or Ramp and press the * key. See Table 35. Select a
lower. This function is adjusted using only the num- number (1, 3, 5, 8, or 10) and press the * key to save
bers 1, 3, 5, 8, or 10. Using a setting of 10 will result
your selection and access the Exit Options menu.
in the fastest opening and closing rate of the valve.
Table 35. Lift/Lower Ramp Rate Menu
Main Menu Setup Hydraulics
Press * Key
Setup Hydraulics Lift Max Speed
Ä™!
SCROLL
“!
Set Lift/Lower Ramp
Setup Hydraulics
Lift/Lower Ramp 10 from1 to 10 and
Press * Key
Lift/Lower Ramp
Press * Key to Exit
Ä™!
SCROLL
“!
Lift/Lower Ramp 1
HYDRAULIC AUXILIARY RAMP RATE of the valve. Using a setting lower than 10 will result
in a slower opening and closing rate of the valve.
If the lift truck is equipped with optional electro-hy-
draulics, this function can be used to adjust the rate From the Setup Hydraulics menu, select Hydraulic
of valve opening and closing when requesting any Aux Ramp and press the * key. See Table 36. Enter
auxiliary function. This function is adjusted using
a number (1, 3, 5, 8, or 10) and press the * key to save
only the numbers 1, 3, 5, 8, or 10. Using a setting of
your selection and access the Exit Options menu.
10 will result in the fastest opening and closing rate
Table 36. Hydraulic Auxiliary Ramp Rate Menu
Main Menu Setup Hydraulics
Press * Key
Setup Hydraulics Lift Max Speed
Ä™!
SCROLL
“!
Set Hydraulic Aux Ramp
Setup Hydraulics
Hydraulic Aux Ramp 10 from1 to 10 and
Press * Key
Hydraulic Aux Ramp
Press * Key to Exit
Ä™!
SCROLL
“!
Hydraulic Aux Ramp 1
33
Setup Hydraulics 2200 SRM 1131
RETURN TO SET TILT DELAY/ON/OFF From the Setup Hydraulics menu, select Tilt Set-
Point Delay and press the * key. See Table 37. Us-
If the lift truck is configured for optional return to
ing the scroll keys, select the desired setting from
set tilt, this function canbe used to set the time de-
the menu selections. When finished, press the * key
lay before allowing tilt to resume. This function is
to save your selection and access the Exit Options
adjusted by selecting a time period from the menu
menu.
selection. The function can be set to delay from 0.1
sec. to 3.0 sec. The function can also be deactivated
using the OFF setting. Using the continuous setting
will cause tilt to stop and hold at the set point un-
til the function is returned to neutral or the override
button is pressed.
Table 37. Tilt Delay Menu
Main Menu Setup Hydraulics
Press * Key
Setup Hydraulics Lift Max Speed
Ä™!
SCROLL
“!
Set Tilt Set Point Delay
from 0.1 sec to 3.0
Setup Hydraulics Tilt Set Point Delay
sec or Select OFF or
Press * Key
Tilt Set Point Delay Continuous
Continuous and Press
* Key to Exit
Ä™!
SCROLL
“!
Tilt Set Point Delay 3.0 sec
Ä™!
SCROLL
“!
Tilt Set Point Delay 0.1 sec
Ä™!
SCROLL
“!
Tilt Set Point Delay
Tilt Set Point Off
34
2200 SRM 1131 Setup Display
Setup Display
SET SERVICE LANGUAGE From the Setup Display menu, select Set Service
Language and press the * key. Use the scroll keys
This function allows the service technician to select
to select the desired language. See Table 38. Press
the language used by the dash display. The dash dis-
the * key to save your selection and access the Exit
play comes with English as the standard language.
Options menu.
A second language can be downloaded into the dash
display and selected for use.
Table 38. Service Language Menu
Select the Service
Main Menu Setup Display Set Service Language Language from the
Press * Key Press * Key
Options Provided and
Setup Display Set Service Language English
Press * Key to Exit
Ä™!
SCROLL
“!
Set Service Language
Spanish
NOTE: After selecting the new language, it may take
up to 15 seconds for the new language to become ac-
tive.
35
Setup General Items 2200 SRM 1131
Setup General Items
Upon entering the Setup General Items Menu from alarm will function. The alarm can be selected to op-
the Main Menu, the following menu functions are vis- erate as a backup alarm, which will operate any time
ible to the service technician: the reverse direction is selected with the travel direc-
" Motion Alarm Activation Type tion control; a forward or reverse travel alarm; any
" Light Shutdown Time-Out travel direction alarm; any hydraulic function alarm;
" Restore Default Settings any travel or hydraulic function alarm; or the alarm
" Restore Engine Controller Default Calibration can be set to operate any time the forward direction
is selected with the travel direction control.
Use the scroll keys to move to the desired function
and press the * key to select the function. From the Setup General Items menu, select Alarm
Type and press the * key. Using the scroll keys, select
MOTION ALARM ACTIVATION TYPE
the desired alarm type. See Table 39. Press the *
key to save your selection and access the Exit Options
If the lift truck is equipped with an optional motion
menu.
alarm, this function can be used to select how the
Table 39. Alarm Type Menu
Select Alarm Type from
Main Menu Setup General Items Alarm Type
Menu Selections and
Press * Key Press * Key
Setup General Items Alarm Type Backup
Press * Key to Exit
Ä™!
SCROLL
“!
Alarm Type
Forward
Ä™!
SCROLL
“!
Alarm Type
Travel
Ä™!
SCROLL
“!
Alarm Type
Lift/Lower
Ä™!
SCROLL
“!
Alarm Type
Travel or Lift/Lower
Ä™!
SCROLL
“!
Alarm Type
Forward Switch
36
2200 SRM 1131 Setup General Items
LIGHT SHUTDOWN TIME-OUT From the Setup General Items menu, select Light
Shutdown Time and press the * key. Using the scroll
If the lift truck is equipped with optional work lights,
keys, select the desired time delay or deactivate the
this function can be used to time-delay or turn off the
function. See Table 40. Press the * key to save your
work lights when system power has been turned off.
selection and access the Exit Options menu.
This function may be adjusted by entering a delay of
1 to 10 minutes using the menu selections. The delay
function may also be deactivated from the menu.
Table 40. Light Time-Out Menu
Main Menu Setup General Items
Press * Key
Setup General Items Alarm Type
Ä™!
SCROLL
“!
Select the Light
Shutdown Interval
from1 to 10 min.
Setup General Items Light Shutdown Time
from the Menu
Press * Key
Light Shutdown Time 10 Minutes
or Deactivate the
Function and Press *
Key to Exit
Ä™!
SCROLL
“!
Light Shutdown Time
1 Minute
Ä™!
SCROLL
“!
Light Shutdown Time
Item Deactivated
37
Setup General Items 2200 SRM 1131
RESTORE DEFAULT SETTINGS From the Setup General Items menu, select Restore
Defaults. See Table 41. Press the * key and proceed
This function is used to restore all service technician
to the Exit Options menu.
adjustable truck settings to the factory default set-
tings. This function will not change any calibration
settings.
Table 41. Restore Defaults Menu
Main Menu Setup General Items
Press * Key
Setup General Items Alarm Type
Ä™!
SCROLL
“!
Setup General Items
Press * Key to Exit and
Restore Defaults
Restore Defaults
RESTORE ENGINE CONTROLLER From the Setup General Items menu, select Restore
ECU Defaults. Press the * key, scroll to the Exit
DEFAULT CALIBRATION
Options menu, and choose the Save and Exit menu
If the lift truck is equipped with a GM engine, this
item. See Table 42. Press the * key to restore default
functioncanbe usedto restore the systemto the fac-
values.
tory default values.
Table 42. Restore Settings Menu
Main Menu Setup General Items
Press * Key
Setup General Items Alarm Type
Ä™!
SCROLL
“!
Setup General Items
Press * Key to Exit and
Restore ECU Defaults
Restore Defaults
38
2200 SRM 1131 Calibrations
Calibrations
Upon entering the Calibrations Menu from the Main The functions that can be calibrated are:
Menu, the following menu functions are visible to the " Lift Valve Output
service technician: " Lower Valve Output
" Calibrate Lift Valve Output " Tilt Back Valve Output
" Calibrate Lower Valve Output " Tilt Forward Valve Output
" Calibrate Tilt Back Valve Output " Auxiliary Valve #1 Direction A Output
" Calibrate Tilt Forward Valve Output " Auxiliary Valve #1 Direction B Output
" Calibrate Auxiliary Valve #1 Direction A Output " Auxiliary Valve #2 Direction A Output
" Calibrate Auxiliary Valve #1 Direction B Output " Auxiliary Valve #2 Direction B Output
" Calibrate Auxiliary Valve #2 Direction A Output " Auxiliary Valve #3 Direction A Output
" Calibrate Auxiliary Valve #2 Direction B Output " Auxiliary Valve #3 Direction B Output
" Calibrate Auxiliary Valve #3 Direction A Output
To perform this calibration, the lift truck must be
" Calibrate Auxiliary Valve #3 Direction B Output
running and the hydraulic system at operating tem-
" Calibrate Transmission Valve
perature. Start the lift truck and operate all hy-
" Set Tilt Stop Point
draulic functions until the hydraulic system has been
" Calibrate Travel Speed Sensor
operating for at least two minutes  this should be
" Calibrate Accelerator Pedal
sufficient to bring the hydraulic oil to operating tem-
NOTE: Unless otherwise specified, calibration values perature.
are not stored in memory until the Save All Changes
From the Calibrations Menu, select the desired
menu item has been selected by pressing the * key.
electro-hydraulic function requiring calibration and
All calibrations must be performed after replacing a
press the * key. See Table 43. With the engine at
VSM.
idle, no load on the forks, and lift truck carriage in
If the lift truck is equipped with optional electro-hy- the mast free-lift range, slowly operate the appro-
draulics, the following functions can be used to cal- priate hydraulic control until the function selected
ibrate the electro-hydraulic valve opening threshold begins to move. Hold the control in this position and
values for the hydraulic functions contained in the press the * key.
truck configuration data file.
Table 43. Calibrate Electro-Hydraulic Valve Menu
Main Menu Calibrations Lift Valve Output
Press * Key to Proceed
Press * Key Press * Key
Calibrations Lift Valve Output
Press * At Creep
With Next Function
Ä™! SCROLL “!
Calibrations Lower Valve Output
Press * Key Press * Key to Proceed
Lower Valve Output
Press * At Creep
With Next Function
Ä™! SCROLL “!
Calibrations Tilt Bk Valve Output
Press * Key Press * Key to Proceed
Tilt Bk Valve Output
Press * At Creep
With Next Function
Ä™! SCROLL “!
Calibrations Tilt Fw Valve Output
Press * Key Press * Key to Proceed
Tilt Fw Valve Output
Press * At Creep
With Next Function
Ä™! SCROLL “!
39
Calibrations 2200 SRM 1131
Table 43. Calibrate Electro-Hydraulic Valve Menu (Continued)
Calibrations Aux 1 Output Dir A
Press * Key Press * Key to Proceed
Aux 1 Output Dir A
Press * At Creep
With Next Function
Ä™! SCROLL “!
Calibrations Aux 1 Output Dir B
Press * Key Press * Key to Proceed
Aux 1 Output Dir B
Press * At Creep
With Next Function
Ä™! SCROLL “!
Calibrations Aux 2 Output Dir A
Press * Key Press * Key to Proceed
Aux 2 Output Dir A
Press * At Creep
With Next Function
Ä™! SCROLL “!
Calibrations Aux 2 Output Dir B
Press * Key Press * Key to Proceed
Aux 2 Output Dir B
Press * At Creep
With Next Function
Ä™! SCROLL “!
Calibrations Aux 3 Output Dir A
Press * Key Press * Key to Proceed
Aux 3 Output Dir A
Press * At Creep
With Next Function
Ä™! SCROLL “!
Calibrations Aux 3 Output Dir B
Press * Key Press * Key to Proceed
Aux 3 Output Dir B
Press * At Creep
With Next Function
If the calibration was successful, the program will To perform this calibration, the lift truck must be
store the value and automatically move to the next running and the transmission at operating temper-
item in the calibration sequence. ature. Start the lift truck and operate the lift truck
for at least two minutes  this should be sufficient
If the calibration was not successful, the display
to bring the transmission to operating temperature.
will read, Result Out of Range  Repeat Calibration.
Press the * key to repeat the calibration. Repeat the
WARNING
calibration procedure until the hydraulic function
This procedure requires the engine to be run-
has been successfully calibrated.
ning at full speed. The parking brake and ser-
At any time, use the scroll keys to access the Back
vice brakes must be applied when conducting
1 Level option and press the * key to return to the this procedure.
Main Menu.
To perform this procedure, the engine must be run-
ning and the parking and service brakes must be
CALIBRATE TRANSMISSION VALVE
applied. If the engine is not running, the parking
This function allows the service technician to cal- brakes are not set or the service brake pedal is not de-
ibrate the transmission proportional valve after a
pressed, the dash display will display an error mes-
transmission valve replacement.
sage indicating which function is not complete.
NOTE: Always calibrate the transmission valve if the
valve or VSM has been replaced.
40
2200 SRM 1131 Calibrations
From the Calibrations menu, select Calibrate Xmsn At the Calibrate Xmsn Valve - Press * Key to Begin
Valve and press the * key. Ensure the parking brake menu option, press the * key to begin the calibration.
is set and fully apply the service brakes. Depress See Table 44. The calibration procedure is automatic
the accelerator pedal completely and maintain full and does not require technician input.
engine speed throughout the calibration procedure.
Table 44. Calibrate Transmission Valve Menu
Main Menu Calibrations
Press * Key
Calibrations Lift Valve Output
Ä™! SCROLL “!
When Calibration
Calibrate Xmsn Valve
Calibrations Calibrate Xmsn Valve Complete, Will Return
Press * Key Press * Key
Calibrate Xmsn Valve Done in XX to Calibration/Calibrate
Press*Key to Begin
Xmsn Valve Menu
After successful calibration of the transmission
WARNING
valve, the dash display will automatically return
This procedure requires the engine to be run-
to the Calibrate Xmsn Valve menu. This completes
ning. The parking and service brakes must be
the calibration procedure. Scroll to the Exit Options
applied when conducting this procedure.
menu and choose the appropriate action.
From the Calibrations menu, select Set Tilt Stop
NOTE: After successful calibration, the values are
Point and press the * key. At the Press * With Mast
automatically stored. A Save and Exit step is not nec-
at Desired Stop Point menu option, adjust the mast
essary.
to the angle desired when the tilt stop point function
is activated (for example, forks horizontal, clamp
SET TILT STOPPOINT
arms/pads vertical, or other features level as ap-
If the lift truck is equipped with optional return to set propriate for your attachment and application) and
tilt, this function is used to calibrate that feature. press the * key to store the set point. See Table 45.
This completes the calibration procedure. Scroll to
the Exit Options menu and select the appropriate
action.
Table 45. Tilt Stop Point Menu
Main Menu Calibrations
Press * Key
Calibrations Lift Valve Output
Ä™! SCROLL “!
Calibrations
Press * Key With Mast at Press * Key to
Press * Key
Set Tilt Stop Point
Desired Stop Point Exit
41
Calibrations 2200 SRM 1131
CALIBRATE TRAVEL SPEED SENSOR Position the drive tires of the lift truck on the start
line of the measured distance.
If the lift truck is equipped with the optional Dura-
Match or DuraMatch Plus transmission, this func- From the Calibrations menu, select the Travel Speed
tion is used to calibrate the travel speed sensor. This Sensor option and press the * key. See Table 46. At
calibration may be needed to fine tune the system to the Travel Speed Sensor  Press * to Begin message,
account for the use of non standard size tires on the
press the * key. Drive the lift truck to the end of the
lift truck.
measured distance and stop with the drive tires on
the end line. At the Travel Speed Sensor  Press *
Mark off a straight line distance of 50 feet if the lift
After 50 ft. message, press the * key. If the calibra-
truck has been programmed to use Imperial units.
tion has been successful, the display will automati-
Mark off a straight line distance of 15.24 meters if the
cally move to the Save and Exit screen.
lift truck has been programmed to use Metric units.
Table 46. Travel Speed Menu
Main Menu Calibrations
Press * Key
Calibrations Lift Valve Output
Ä™! SCROLL “!
Calibrations Travel Speed Sensor Travel Speed Sensor
Press * Key to
Travel Speed Sensor
Press * Key Press * Key
Press*Key to Begin Press * Key After 50 ft
Exit
If the calibration was not successful, a Result Out
of Range  Repeat Calibration message will be dis-
played. Press the * key to recalibrate the travel
speed sensor.
42
TECHNICAL PUBLICATIONS
2200 SRM 1131 5/04 (12/04) Printed in U.S.A.