{5/24/93
created initial NoSubs Processor to .81 format
FIFO stuff not supported
variables: 1 = tools 1st op; 2 = tools last op; 3 = ncCAMs last op
Jim Radcliffe}
{7/29/93, v.81.1, added FIFO handling, JR}
{8/3/93, v.81.2, SameTool WFO, RapidF#, additional FIFO handling, JR}
{9/12/95, v.81.3, FIFO? queries changed to ExitType & ExitFeed calls, WFO MultipleParts, JR}
{5/8/96, v.89, Return to the StrtPos before next iteration of CutAutoCycle Repeats ZshiftOnly, JR}
{6/4/96, v.89.1, minor corrections SeqC, CRCOff & SameTool, JR}
{3/14/97
Initial: Fanuc 6M NoSubs M877.89.1
Created: Fanuc 6M NoSubs D877.15
Develop: ComPost2 68K 1.0b11, Virtual Gibbs 3.31 PPC
Comment: Created Advanced Mill version of this popular NoSubs processor!
Maintained the .89 prog format to simplify creating.
Do not know if we can use the .15 prog format with NoSubs output!
Cannot use Toggling WFO Multiple Parts!
Jim Radcliffe}
{4/17/97
Initial: Fanuc 6M NoSubs D877.15
Created: Fanuc 6M NoSubs C877.15
Develop: ComPost2 68K 1.0b11, CatalystPPC v3.33C
Comment: Creted C style Advanced Mill Processor.
Jim Radcliffe}
{4/25/97
Initial: Fanuc 6M NoSubs C877.15
Created: Fanuc 6M NoSubs C877.15.1
Develop: ComPost2 68K 1.0b11. CatalystPPC v3.33C
Comment: Added format for Tag#. Deleted CallMasterNum# format.
Jim Radcliffe}
{5/28/97
Initial: Fanuc 6M NoSubs C877.15.1
Created: Brother TC-228 Cxxx.15
ForUser: Strom Mfg
Control: Brother
Machine: Brother TC-228
Develop: ComPost2 68K 1.0b11, CatalystPPC v3.33C
Comment: New processor per sample program and conversation with Bill Strom.
Added tool list.
Added sub call to beginning of program. Sets G54 to G59 positions.
Added G10 calls to beginning of program. Adjusts G54 to G59 positions.
ProgStop at beginning of tool.
Changed ToolChng to output G100.
2 digit G and M codes.
Deleted A and B output.
Added block deletes to Multiple Parts output.
Modified Tapping Cycle:
Rigid and non-Rigid Tap selection output the same.
Changed Tapping to output G77/G78 cycle for Right Hand and Left Hand threads.
Feed is output with I and Pitch.
Output Speed on cycle line.
Jim Radcliffe}
{10/28/97
Initial: Brother TC-228 CX17.15
Created: Brother TC-228 CX17.15.1
Develop: ComPost2 1.1b2, Virtual Gibbs 4.21
Comment: Bug fixes per conversation with Norm Wicks.
Changed G84 to G77 in MachSpec for Tap.
Should have been G77 per previous note.
Changed Tapping cycle FeedEntIPR# to formula.
FeedEntIPR# was not consistanty outputting correctly.
Jim Radcliffe}
{10/30/97
Initial: Brother TC-228 CX17.15.1
Created: Brother TC-228 CX17.15.2
Develop: ComPost2 1.1b2, Virtual Gibbs 4.21.09
Comment: Modified Dwell formater to use decimal points per Norm Wicks.
Jim Radcliffe}
{Prog Numeric Format Definitions ****}
#1 = '#.00'
#2 = '#####.###;0.'
#3 = '*#####.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '####.###;0.'
#7 = '#;'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(CSOffsetA#,3)
FORMAT(CSOffsetB#,3)
FORMAT(ToolDiameter#,4)
FORMAT(CSOffsetX#,4)
FORMAT(CSOffsetY#,4)
FORMAT(CSOffsetZ#,4)
FORMAT(TrackZNO#,4)
FORMAT(DIV#,4)
FORMAT(ADD#,5)
FORMAT(CS#,5)
FORMAT(Tag#,5)
FORMAT(Program#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(NewWFO#,5)
FORMAT(Parts#,5)
FORMAT(Dwell#,6)
FORMAT(RapidF#,7)
{Prog Subroutines ****}
RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN
CSWFO:
'G' ADD# ADD# CS# MUL# NumOfCS# SUB# PartNum# Num#('1') Num#('53')
RETURN
WFOStuff:
IF WFOCS?
IF FirstOperation? OR NewTool? OR ChangeCS?
CSWFO
END
ELSE
IF NOT SameTool?
IF MultipleParts?
IF WorkFixtureOffsets?
'G' ADD# PartNum# Num#('53')
ELSE
IF FirstPart?
'G54'
END
END
ELSE
'G54'
END
END
END
RETURN
CSG52:
IF FirstOperation? OR NewTool? OR ChangeCS?
SeqC 'G52X' CSOffsetX# 'Y' CSOffsetY# 'Z' CSOffsetZ# EOL
END
RETURN
G52Stuff:
IF AAxisAvail? OR BAxisAvail?
IF NOT WFOCS?
IF MultipleParts?
IF WorkFixtureOffsets?
CSG52
END
ELSE
CSG52
END
END
END
RETURN
DoSubComment:
IF UseComments? AND SubComment?
'( CYCLE START )' EOL
END
RETURN
DoCSComment:
IF AAxisAvail? OR BAxisAvail?
'( CS#' CS# ' - ' CSComment$ ' )' EOL
END
RETURN
DoCSWFOComment:
IF AAxisAvail? OR BAxisAvail?
'( ' CSWFO ' = X' CSOffsetX# ' Y' CSOffsetY# ' Z' CSOffsetZ# ' )' EOL
END
RETURN
CSComments:
IF FirstOperation? OR NewTool? OR ChangeCS?
DoCSComment
IF WFOCS?
DoCSWFOComment
END
END
RETURN
DoToolComments:
IF ToolTypeComment?
'( T' Tool# ' ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RETURN
DoOpComments:
IF UseComments?
SetScale('1')
IF MultipleParts? AND SubComment?
'( PART ' Tag# ' )' EOL
END
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
RestoreScale
END
CSComments
RETURN
CSAngleA:
IF AAxisAvail?
'A' CSOffsetA#
END
RETURN
CSAngleAC:
IF AChange?
CSAngleA
END
RETURN
CSAngleB:
IF BAxisAvail?
'B' CSOffsetB#
END
RETURN
CSAngleBC:
IF BChange?
CSAngleB
END
RETURN
PSInit:
NewWFOF
FourthCWF
FourthCCWF
FifthCWF
FifthCCWF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN
PSStuff:
RETURN
DoPostScript:
PSInit
EachPS
SeqC PostScript EOL
PSStuff
NextPS
RETURN
DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL
PSStuff
NextPS
RETURN
ExitType:
IF FIFO?
FeedC
ELSE
RapidC
END
RETURN
ExitFeed:
IF FIFO?
FeedEntC
END
RETURN
FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN
ckCRC:
IF LastFeat?
CRCOffC
ELSE
IF NOT ZMove?
CRCOnC
END
END
RETURN
ckCRCNum:
IF NOT LastFeat? AND Equal? SPZ# EPZ#
CRCOffsetC
END
RETURN
StdRapid:
IF XMove? OR YMove? OR ZMove?
SeqC ckCRC RapidC MoveXYZC ckCRCNum EOL
END
RETURN
StdLine: {enables CRC on first call, .70}
IF XMove? OR YMove? OR ZMove?
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
DecelMove2
END
SeqC ckCRC FeedC MoveXYZC DecelFeed ckCRCNum EOL
ELSE
SeqC ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
END
END
RETURN
StdArc:
EACHQuadrant
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
RETURN
ToolPath2: {for AutoCycle element moves}
EACHFeat
IF RapidFeat?
StdRapid
ELSE
IF LineFeat?
StdLine
ELSE
IF ArcFeat?
StdArc
END
END
END
NEXTFeat
RETURN
EntryMove:
IF FeedEntry?
SeqC FeedC ZInC FeedEntC EOL
ELSE
SeqC RapidC ZInC EOL
END
RETURN
CutAutoCycle:
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
SetSRXYtoSP
SeqC IncValue EOL
IF Repeats? AND ZshiftOnly?
EachRep
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
IF FeedConnect?
SeqC FeedC StrtPosC EOL
ELSE
SeqC RapidC StrtPosC EOL
END
END
END
EntryMove
ToolPath2
IF NOT FeedConnect?
SeqC ExitType PRIME ZCP2 ExitFeed EOL
END
NextRep
ELSE
EntryMove
ToolPath2
END
SeqC AbsOrInc ExitType ZCP2 ExitFeed EOL
SetSRSubXY {restore tool position}
SetSRSubMove
ReSetPass2 {restore for positioning moves}
RETURN
ToolPath:
EACHFeat
IF PointFeat?
IF AutoCycle?
IF NOT FirstFeat?
SeqC
IF FIFO?
Rapid
END
MoveSXYC EOL
END
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
CutAutoCycle
ELSE
SeqC MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
StdRapid
ELSE
IF LineFeat?
StdLine
ELSE
IF ArcFeat?
StdArc
END
END
END
END
NEXTFeat
RETURN
CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN
ProgStart:
InitProg
TagInit
ReverseXZArcs
InitWFONum
SetFlood
SetFlagF('1') {done flag}
Save# Num#('1') Num#('0') {tools 1st op}
Save# Num#('2') Num#('0') {tools last op}
Save# Num#('3') Num#('0') {ncCAMs last op}
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
END
IF MultipleParts?
IF WorkFixtureOffsets?
IF LTEqual? MUL# Parts# NumOfCS# Num#('6')
SetWFOCS { use WFO for CS changes }
ELSE
IF UseComments?
'( Not enough Work Fixture Offsets to handle this part. )' EOL
'( Number of parts [ ' Parts# ' ] times CSs [ ' NumOfCS# ' ] )' EOL
'( exceeds the machine limit. Switching to G52 style output. )' EOL
END
END
END
ELSE
IF LTEqual? NumOfCS# Num#('6') {****}
SetWFOCS { use WFO for CS changes }
ELSE
IF UseComments?
'( Not enough Work Fixture Offsets to handle this part. )' EOL
'( Number of CSs [ ' NumOfCS# ' ] exceeds the machine limit. )' EOL
'( Switching to G52 style output. )' EOL
END
END
END
EachOp
IF FirstOperation?
EOR EOL
ProgID1
IF UseComments? AND ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )'
END
EOL
SeqC 'M98P8950(SET XY ZERO TO VISE CL)' EOL
SeqC '(OFFSET XY ZERO FROM CL OF VISE)' EOL
SeqC 'G10L2P1X0Y0(G54)' EOL
SeqC 'G10L2P2X0Y0(G55)' EOL
SeqC 'G10L2P3X0Y0(G56)' EOL
SeqC 'G10L2P4X0Y0(G57)' EOL
SeqC 'G10L2P5X0Y0(G58)' EOL
SeqC 'G10L2P6X0Y0(G59)' EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
END
NextOp
EachTool {tool loop to give a list of tools in program header}
'( T' TLNum# ' ' TLToolComment$ ' )' EOL
NextTool
RETURN
DoOp:
IF FirstOperation?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
IF FullUp?
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
END
DoOpComments
G52Stuff
ClearCSOffset
ELSE
Seq
DoToolComments
DoOpComments
SeqC ProgStop EOL
SeqC Plane CRCOff DrillOff EOL
SeqC OpToolID ToolChng EOL
DoPostScript
G52Stuff
ClearCSOffset
IF Drilling? AND Tap?
ELSE
SeqC Speed SpinOn EOL
END
END
CheckPass
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart?
SeqC WFOStuff Rapid StrtPos EOL
ELSE
SeqC AbsOrInc WFOStuff Rapid StrtPos EOL
SeqC OfstOn CoolOn EOL
END
ELSE
IF NewTool?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
{only need to set up for tool change on 1st part}
ELSE
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
DoEndOpPS
IF ToolChangeAtHome?
SeqC AbsOrInc Rapid Home SpinOff EOL
ELSE
SeqC SpinOff EOL
END
IF LAST ProgStop?
SeqC 'M0' EOL
END
END
{Start new Operation}
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
IF FullUp?
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
END
DoOpComments
G52Stuff
ClearCSOffset
ELSE
Seq
DoToolComments
DoOpComments
SeqC ProgStop EOL
SeqC Plane CRCOff DrillOff EOL
SeqC OpToolID ToolChng EOL
DoPostScript
G52Stuff
ClearCSOffset
IF Drilling? AND Tap?
ELSE
SeqC Speed SpinOn EOL
END
END
CheckPass
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart?
SeqC WFOStuff Rapid StrtPos EOL
ELSE
SeqC AbsOrInc WFOStuff Rapid StrtPos EOL
SeqC OfstOn CoolOn EOL
END
ELSE
IF SameTool?
{Finish off last Operation}
IF LAST ProgStop?
SeqC CoolOff EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
END
IF LAST ProgStop? OR NewToolOffset? OR ChangeCS?
SeqC IncValue OfstOff EOL
END
DoEndOpPS
IF LAST ProgStop?
SeqC SpinOff EOL
SeqC 'M0' EOL
END
{Start new Operation}
DoOpComments
DoPostScript
G52Stuff
ClearCSOffset
CheckPass
SeqC AbsOrInc WFOStuff PlaneC Rapid StrtPos
IF Drilling? AND Tap?
ELSE
SpeedC
IF LAST ProgStop?
SpinOn
END
END
EOL
SeqC
IF LAST ProgStop? OR NewToolOffset? OR ChangeCS?
OfstOn
END
IF LAST ProgStop?
CoolOn
ELSE
IF NOT CoolOff? AND LAST CoolOff?
CoolOn
END
END
EOL
END
END
END
{ Common Point for All Operations }
ResetCRCNum {call here to reset for each new operation only, call in tool path to reset for each repeat in an operation}
RapidF# {forces the output of a conditional feedrate for each operation}
IF Milling?
SeqC ZCP2C EOL
IF Repeats?
IF ZshiftOnly? AND AutoCycle?
{done in CutAutoCycle called from ToolPath}
ELSE
EACHRep
DoSubComment
IF NOT FirstCycle?
SeqC Connect StrtPos EOL
IF NOT FeedConnect?
SeqC ZCP2C EOL
END
END
END
END
IF NOT AutoCycle?
EntryMove
END
ToolPath
IF Repeats?
IF ZshiftOnly? AND AutoCycle?
{done in CutAutoCycle called from ToolPath}
ELSE
SeqC CRCOffC
IF NOT FeedConnect?
ExitType PRIME ZCP3C
END
ExitFeed EOL
NEXTRep
END
END
IF AutoCycle?
SeqC ZCP3C EOL
ELSE
SeqC CRCOffC ExitType ZCP3C ExitFeed EOL
END
ELSE
IF Drilling?
IF Repeats?
EACHRep
DoSubComment
END
SeqC DrillCP EOL
GetCycle
SeqC
IF Tap? and NOT CWSpindle?
'G78'
ELSE
Cycle
END
FromCP StrtPos ZDepth RLevel Dwell Peck Retract
IF Tap?
'I' DIV# FeedEntry# SpeedRPM# Speed
ELSE
FeedEnt
END
EOL
TrackZNO# FIRST SPZ#
ToolPath
IF RetractToCP1? {.81}
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
SeqC DrillOff ZCP3 EOL
IF Repeats?
NEXTRep
END
SeqC RapidC ZCP3C EOL
END
END
RETURN
FinishLastOp:
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
DoEndOpPS
IF FIRST ToolChangeAtHome?
SeqC AbsOrInc Rapid FirstHome SpinOff EOL
ELSE
SeqC SpinOff EOL
END
IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart? {no tool change after doing last part}
IF ProgStop?
SeqC 'M0' EOL
ELSE
SeqC ProgStop EOL
END
END
RETURN
DoToolsOps:
EachOp
IF GTEqual? Operation# Recall# Num#('1') AND LTEqual? Operation# Recall# Num#('2')
{Tools1stOp ˛ op ˛ ToolsLastOp}
DoOp
END
NextOp
RETURN
NextTools1stOp:
SetNextToolOp Operation#
RETURN
GetToolsOps:
EachOp
IF Equal? Operation# Recall# Num#('1') {if op = Tools1stOp}
IF GreaterThan? NextTools1stOp Recall# Num#('1') {if NextTools1stOp is greater Tools1stOp}
Save# Num#('2') SUB# NextTools1stOp Num#('1') {ToolsLastOp becomes NextTools1stOp less 1}
ELSE {else}
Save# Num#('2') Recall# Num#('3') {ToolsLastOp becomes ncCAMsLastOp}
END
END
NextOp
RETURN
DoTool:
IF NOT Flag?('1')
GetToolsOps
IF WorkFixtureOffsets?
NewWFO
EachWFO
TagInc
DoToolsOps
IncWFO
SetLineStrtChr('/')
NextWFO
SetLineStrtChr('')
ELSE
EachPart
TagInc
DoToolsOps
SetLineStrtChr('/')
NextPart
SetLineStrtChr('')
END
IF LessThan? Recall# Num#('2') Recall# Num#('3') {if ToolsLastOp < ncCAMsLastOp}
Save# Num#('1') ADD# Recall# Num#('2') Num#('1') {Tools1stOp becomes NextTools1stOp}
ELSE {else}
SetFlag('1') {set DoneFlag}
END
TagInit
END
RETURN
{Start of executable Prog, Top Level ****}
ProgStart {setup and initializations}
IF MultipleParts?
IF AllToolsOnePart?
IF WorkFixtureOffsets?
NewWFO
EachWFO
TagInc
EachOp
DoOp
NextOp
FinishLastOp
IncWFO
SetLineStrtChr('/')
NextWFO
SetLineStrtChr('')
ELSE
EachPart
TagInc
EachOp
DoOp
NextOp
FinishLastOp
SetLineStrtChr('/')
NextPart
SetLineStrtChr('')
END
ELSE
IF OneToolAllParts?
EachOp
IF FirstOperation?
Save# Num#('1') Operation# {ncCAMs1stOp becomes Tools1stOp}
END
IF LastOp?
Save# Num#('3') Operation# {save ncCAMsLastOp}
END
NextOp
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
FinishLastOp
END
END
ELSE
EachOp
DoOp
NextOp
FinishLastOp
END
SeqC EOP EOL
EOR EOL
CloseSub
Post2
IF UseComments?
SetScale('1')
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
END
Close
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