A2 1 4 (75 koni) 02

Replacement lnteival Guide

Check For Engine Doimige

Rep.iii Times - his

Special Tools

Speciol Precmitions

Removal - Timing Belt

Instalhition - Timing Belt

Remov<il - Exhmist Camshaft Drive Belt

Installation - Exhaust Camshaft Drive Belt

Installation

1.    Ensure locking tool fitted to camshaft sprockets [4]. Tool No.T10016 [5].

2.    Ensure timing mark on crankshaft sprocket aligned [10].

NOTĘ: Align ground tooth on crankshaft sprocket.

3.    Fit timing belt in anti-clockwise direction, starting at water pump sprocket.

4.    Tighten tensioner pulley bolt fingertight [9]. Ensure baseplate is supported by bolt [11],

5.    Tum tensioner pulley clockwise [12] until pointer [13] aligned with notch [14] in baseplate.

6.    Remove locking tool from camshaft sprockets [4]. Tool No.T10016 [5].

7.    Tighten tensioner pulley bolt to 20 Nm [9].

8.    Tum crankshaft two turns clockwise to TDC on No.1 cylinder. Ensure timing mark on crankshaft sprocket aligned [10].

9.    Ensure locking tool can be inserted into camshaft sprockets [4]. Tool No.T10016 [5].

10.    Ensure pointer [13] aligned with notch [14] in baseplate.

11.    If not: Repeat tensioning procedurę.

12.    Apply firm thumb pressure to belt at^. Pointer [13] and notch [14] in baseplate must move apart.

13.    Release thumb pressure from belt at^.

14.    Tum crankshaft two turns clockwise to TDC on No.1 cylinder.

15.    Ensure pointer [13] aligned with notch [14] in baseplate.

16.    Remove crankshaft pulley bolt [6].

17.    Install:

o Timing belt lower cover [8]. o Crankshaft pulley [7], o New oiled crankshaft pulley bolt [6].

18.    Fit crankshaft pulley holding tool. Tool No.3415.

19.    Tighten crankshaft pulley bolt [6]. Tightening torque: 90 Nm +90°

20.    Remove holding tool. Tool No.3415.

21.    Install components in reverse order of removal.

AD18008