41 776fe880e4

41 776fe880e4



INSP

ADJ

mrm


INTRODUCTION/PERIODIC MAINTENANCE/ LUBRICATION INTERVALS

PERIODIC INSPECTION AND ADJUSTMENT

INTRODUCTION

This chapter includes all information necessary to perform recommended inspections and adjustments. These preventive maintenance procedures, if followed, will ensure morę reliable vehicle operation and a longer service lite. The need for costly overhaul work will be greatly reduced. This information ap-plies to vehicles already in service as well as new vehicles that are being prepared for sale. All service technicians should be familiar with this entire chapter.

PERIODIC MAINTENANCE/LUBRICATION IIMTERVALS unit: km (mi)


ITEM

REMARKS

BREAK-IN 1,000 (600)

EVERY

3,000 (2,000) or 6 months

6,000 (4,000) or 12 months

Spark plug(s)

Check condition. Clean or replace if necessary.

O

O

O

Air filter*

Clean. Replace if necessary.

O

O

Carburetor*

Check idle speed/starter operation. Adjust if necessary.

O

O

Fuel linę*

Check fuel hose for cracks or damage. Replace if necessary.

O

O

Transmission oil*

Check oil level/oil leakage.

Correct if necessary.

Replace every 12,000 (8,000) or 24 months (Warm engine before draining.)

REPLACE

0

O

Autolube pump*

Check operation. Correct if necessary. Air bleeding.

O

O

Brake*

Check operation/fluid leakage/See NOTĘ. Correct if necessary (front).

Check operation. Adjust if necessary (rear).

0

0

Clutch*

Check operation. Adjust if necessary.

0

0

Wheels*

Check balance/damage/runout. Repair if necessary.

0

O

Wheel bearings*

Check bearings assembly for looseness/ damage. Replace if damaged.

O

0

Steering bearing*

Check bearings assembly for looseness. Correct if necessary.

Moderately repack every 24,000 (16,000) or 24 months.**

O

0

Front forks*

Check operation/oil leakage. Repair if necessary.

0

0

Rear shock absorber*

Check operation/oil leakage. Repair if necessary.

0

0

Drive chain

Check chain slack/alignment.

Adjust if necessary. Clean and lube.

EVERY 500 (300)

Fittings/Fasteners*

Check all chassis fittings and fasteners. Correct if necessary.

O

0

O

Sidestand*

Check operation. Repair rf necessary.

O

0

0

Sidestand switch*

Check operation.

Clean or replace if necessary.

O

O

0

Battery*

Check specific gravity.

Check breather pipę for proper operation. Correct if necessary.

0

0

*:    lt is recommended that these items be serviced by a Yamaha dealer or other qualif'ied mechanic.

**: Medium weight wheel bearing grease. (bearing type) 3.1


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