{ MILL=T LATHE=F SIMPLE_ROT_POS=F ROTARY_MILL=F ADV_MILL=F SUBS=T MILLTURN_Y-AXIS=F METRIC=F } {10/2/89 This prog incorporates the new vectoring commands per Post Note 10 and also has the format changes originally made by Stan Lytle. J. Cusimano} {11/3/89 Copied & modified: Meldas 5000C OKK M241.61 For: Seibens Added Zeros to G92 line. Deleted G99 & M05 from MachSpec. Jim Radcliffe} {7/24/90, Added InitProg globally to posts with this remark, DWB} {12/12/90, Updated: Meldas 5000C OKK M241.63 to .76.1 format, JR} {4/03/91 Modified: Meldas 5000C OKK M241.76.1 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.80 Format. DWB} {9/28/95, Updated Meldas 5000C OKK M241.79 to .85 format per v2.20 Update Instructions .01, JR} {1/17/96, Updated .85 to .86 version, MPK} {3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK} {09/02/98, Initial: Meldas 5000C OKK M241.89. Created: Meldas 5000C OKK [SP] Mxxx.89 For: Stanko Products Changes to Prog: 1) Deleted all extra blank lines. 2) FirstOp/Newtool - Changed Pretool call to OpToolID. Added pretool call after this line. CDH} {28Sep98 Original: Meldas 5000C OKK [SP] MU79.89 Created: Meldas 5000C OKK [SP] MU79.89.1 For: Stanko Products Added Post Header Comment at the top of Prog. Deleted old version numbers and comments e.g. {.62}, {commands}, {literals}, etc Deleted G17, G18 and G19 in MachSpec Charles Winston} {15Mar99 Original: Meldas 5000C OKK [SP] MU79.89.1 Created: Meldas 5000C OKK [SP] MU79.89.2 For: Stanko Products Changes made per: Gary Tinkey Develop: Catalyst 5.05/ComPost2 1.7b15 Changed G28X0Y0Z0 to G28Z0 in FirstOperation and End of Prog. Deleted OpToolID and Pre tooling in FirstOperation and NewTool Added OpToolID on the G44 line in NewTool. Moved ToolChng onto a seperate line in NewTool. Deleted PreSet in NewTool and SameTool. Added Untool at End of Prog. Added G60XY at End of Prog. Charles Winston} {Prog Numeric Format Definitions *******************************************} #1 = '0.00' #2 = '###^0000;0' { used for CRC vectors} #3 = '*###^0000;0' { used for CRC vectors} #4 = '###^##0' #5 = '*###^##0' #6 = '####.####;0.' #7 = '#######0' #8 = '####^###;' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(EPX#,2) FORMAT(EPY#,2) FORMAT(ToolDiameter#,6) FORMAT(Program#,7) FORMAT(CallMasterNum#,7) FORMAT(Operation#,7) FORMAT(Tool#,7) FORMAT(NewWFO#,7) FORMAT(Parts#,7) FORMAT(Dwell#,8) {Prog Subroutines **********************************************************} RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN PSInit: NewWFOF RotateF OptCyc1F MasterOpF CallMasterOpF RETURN PSStuff: IF FourthCW? FORMAT(FourthDegree#,4) SeqC 'A' FourthDegree# EOL FourthCWF END IF FourthCCW? FORMAT(FourthDegree#,5) SeqC 'A' FourthDegree# EOL FourthCCWF END IF FifthCW? FORMAT(FifthDegree#,4) SeqC 'B' FifthDegree# EOL FifthCWF END IF FifthCCW? FORMAT(FifthDegree#,5) SeqC 'B' FifthDegree# EOL FifthCCWF END RETURN DoPostScript: PSInit EachPS SeqC PostScript EOL PSStuff NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqC EndOpPS EOL PSStuff NextPS RETURN EntryMove: IF FeedEntry? SeqC Feed ZIn FeedEnt EOL ELSE SeqC RapidC ZIn EOL END RETURN StartSub: OpenSub '%' SubID EOL DoSubComment RETURN SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN StdSub: SeqC SubCall CallLab RepLab RepCycs EOL StartSub RETURN FinishSub1: {part 1} SeqC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN FinishSubG92: {part 2} SeqC Preset ShiftRC EOL SeqC EndSub EOL '%' NullFoot EOL CloseSub SeqC Preset UnshftRC EOL RETURN OpenMP: NewProg IF WorkFixtureOffsets? NewWFO EachWFO SeqC SetWFO EOL SeqC SubCall CallLab RepLab OnePart EOL IncWFO NextWFO ELSE SeqC SubCall CallLab RepLab Parts EOL END StartSub RETURN CloseMP: IF WorkFixtureOffsets? SeqC EndSub EOL '%' NullFoot EOL CloseSub SeqC WFO1 EOL ELSE SeqC Preset ShiftPC EOL SeqC EndSub EOL '%' NullFoot EOL CloseSub SeqC Preset UnshftPC EOL END RETURN DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqC AbsValue EOL END RETURN FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN NextVector: {only called for this feat a line} IF NOT LastFeat? AND CutterRadiusCompensation? IF AbsValue? SetFlag('2') SetInc END IF NEXT LineFeat? SetStatusOff 'I' NEXT EPX# 'J' NEXT EPY# SetStatusOn ELSE IF NEXT ArcFeat? IF NEXT ArcCW? FORMAT(ArcJ#,3) FORMAT(ArcI#,2) 'I' NEXT ArcJ# 'J' NEXT ArcI# ELSE FORMAT(ArcJ#,2) FORMAT(ArcI#,3) 'I' NEXT ArcJ# 'J' NEXT ArcI# END END END IF Flag?('2') SetFlagF('2') SetAbs END END RETURN ToolPath: ResetCRCNum EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC SubCall CallLab EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC DoDrillAbsOrInc MoveSXYZC EOL END ELSE IF RapidFeat? IF LastFeat? SeqC DoAbsOrInc CRCOffC RapidC MoveXYZC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC DoAbsOrInc RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc CRCOnC RapidC MoveXYZC CRCOffsetC EOL END END END ELSE IF LineFeat? IF LastFeat? SeqC DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE IF Decelerate? IF RoomToDecel? DecelMove1 SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC DecelMove2 IF CutterRadiusCompensation? IF AbsValue? SetFlag('2') SetInc END SetStatusOff 'I' EPX# 'J' EPY# IF Flag?('2') SetFlagF('2') SetAbs END SetStatusOn END FeedRateC CRCOffsetC EOL END SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC NextVector DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC NextVector FeedRateC CRCOffsetC EOL END END END END ELSE IF ArcFeat? EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP Seq IncValue EOL RETURN AutoCycCutSub2: {part 2} ToolPath SeqC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? ELSE IF FIFO? FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqC EndSub EOL '%' NullFoot EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN G92Sub: SubWarning StdSub SeqC AbsOrInc Connect StrtPos EOL Milling FinishSub1 FinishSubG92 RETURN ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Feed IncValue StrtPosC EOL SeqC AbsOrInc ELSE SeqC Feed END ELSE SeqC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqC AbsOrInc ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqC Rapid ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC SubCall CallLab EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 IF FeedConnect? {there is no Z up in the sub} IF FIFO? SeqC Feed ZCP2 FeedEnt EOL ELSE SeqC Rapid ZCP2 EOL END END SeqC EndSub EOL '%' NullFoot EOL CloseSub {Element shift, not pattern} RETURN ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL END END SeqC SubCall CallLab EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqC EndSub EOL '%' NullFoot EOL CloseSub RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN {Start of executable Prog **************************************************} {setup and initializations} InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('3000') SetMaxFeed('400') SetFlagF('1') { Milling ZShiftOnly SepSubs } SetFlagF('2') { NextVector AbsValue maintanance } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? '%' EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL IN SPINDLE )' EOL END END OpenSub RestoreScale SeqC PreSet 'X000000Y000000Z0' EOL Seq 'G28Z0' EOL IF MultipleParts? AND AllToolsOnePart? OpenMP END DoOpComments DoPostScript CheckPass SeqC AbsValue Plane Rapid StrtPos Speed SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP SeqC StrtPos EOL END SeqC OfstOn CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF NewTool? {Finish off last Operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END SeqC CoolOff EOL SeqC 'G44Z-1000' SpinOff OpToolID EOL DoEndOpPS IF ToolChangeAtHome? SeqC AbsOrInc Rapid Home EOL END IF LAST ProgStop? SeqC 'M00' EOL ELSE SeqC ProgStop EOL END SeqC 'G28Z0' EOL Seq ToolChng EOL {Start new Operation} DoOpComments SeqC 'Z0' EOL DoPostScript CheckPass SeqC AbsValue Plane Rapid StrtPos Speed SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP SeqC StrtPos EOL END SeqC OfstOn CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF SameTool? {Finish off last Operation} IF LAST ProgStop? OR CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END SeqC IF LAST ProgStop? OR NewToolOffset? 'G44Z-1000' END IF LAST ProgStop? SpinOff END EOL DoEndOpPS IF LAST ProgStop? SeqC 'M00' EOL END IF LAST ProgStop? OR NewToolOffset? SeqC 'G28Z0' EOL END {Start new Operation} DoOpComments IF LAST ProgStop? OR NewToolOffset? SeqC 'Z0' EOL END DoPostScript CheckPass SeqC AbsOrInc PlaneC Rapid StrtPos SpeedC IF LAST ProgStop? SpinOn END EOL SeqC IF LAST ProgStop? OR NewToolOffset? OfstOn END IF LAST ProgStop? OR NOT CoolOff? AND LAST CoolOff? CoolOn END EOL END END END {common point for all operations} IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? SeqC FeedC CRCOffC ZCP3C FeedEntC EOL ELSE SeqC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END SeqC DrillCP EOL GetCycle SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL IF CallMasterOp? SeqC SubCall CallLabB CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqC SubCall CallLab EOL StartSub ToolPath SeqC EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqC Rapid 'G80' ZCP3 EOL IF Repeats? FinishSubG92 END SeqC RapidC ZCP3C EOL END END NextOp {loops back to EachOP until last Operation} {End of program ************************************************************} {finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END SeqC CoolOff EOL SeqC 'G44Z-1000' IF NOT FirstTool? UnTool END EOL SeqC 'G28Z0' EOL SeqC ToolChng EOL DoEndOpPS IF FIRST ToolChangeAtHome? SeqC AbsOrInc Rapid FirstHome EOL END IF ProgStop? SeqC 'M00' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqC 'G60XY' EOL SeqC EOP EOL CloseSub Post2 {organize Subs into one program} '%' EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END