{10/2/89
This prog incorporates the new vectoring commands per
Post Note 10 and also has the format changes originally
made by Stan Lytle.
J. Cusimano}
{11/3/89
Copied & modified: Meldas 5000C OKK M241.61
For: Seibens
Added Zeros to G92 line.
Deleted G99 & M05 from MachSpec.
Jim Radcliffe}
{7/24/90, Added InitProg globally to posts with this remark, DWB}
{12/12/90, Updated: Meldas 5000C OKK M241.63 to .76.1 format, JR}
{4/03/91
Modified: Meldas 5000C OKK M241.76.1
For: Gibbs & Associates
Updated to Version 4.0 per Fanuc 6M M001.80 Format.
DWB}
{4/28/95
Modified: Meldas 5000C OKK M241.79
For: Vitols Tool & Machine
Moved CoolOn to line by itself.
Made all coords decimal point output.
Sub call changed. sample: G22L2, not M98H2.
Start of sub is L, sub number has no decimal pt.
End of sub is G23, not M99.
No % sign at Sub Call line.
Added IF Tap? 'F' FeedTapIPR#('1') lines in IF Drilling? area.
Dan Pilone}
{9/12/95
Modified: Meldas 5000C OKK M241.79
For: Vitols Tool & Machine
Changed SetMaxRPM to 8000.
Dan Pilone}
{10/25/95
Initial: Meldas 5000C OKK M241.79.2 (from Dan Pilone)
Created: Meldas 5000C OKK [VT] Mxxx.86
ForUser: Vitols
Control: ????
Machine: ????
Develop: ComPost 4.21.34, Catalyst68K v3.02.02C
Comment: Modified per marked up readout.
Updated to .86 format per Meldas 5000C OKK M241.86
Deleted G28 line from beginning of program.
Changed 'G44Z-1.' to 'G60Z0'
Deleted 'G28Z0'
Fixed up tapping cycles.
Deleted Home from end of program.
Changed 'G28X0Y0Z0' to 'G60X0Y0' at end of program.
Jim Radcliffe}
{10/25/95
Initial: Meldas 5000C OKK [VT] M952.86
Created: Meldas 5000C OKK [VT] M952.86.1
ForUser: Vitols
Develop: ComPost 4.21.34, Catalyst68K v3.02.02C
Comment: Added ToolChng to 1st operation. Removed Drill Subs.
Jim Radcliffe}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{Prog Numeric Format Definitions *******************************************}
#1 = '0.00'
#2 = '###.####;0' { used for CRC vectors}
#3 = '*###.####;0' { used for CRC vectors}
#4 = '###^##0'
#5 = '*###^##0'
#6 = '####.####;0.'
#7 = '#######0'
#8 = '####^###;'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(EPX#,2)
FORMAT(EPY#,2)
FORMAT(ToolDiameter#,6) {.72}
FORMAT(FeedTapIPR#,6)
FORMAT(Program#,7) {.72}
FORMAT(Operation#,7) {.72}
FORMAT(Tool#,7) {.72}
FORMAT(NewWFO#,7) {.72}
FORMAT(Parts#,7) {.72}
FORMAT(Dwell#,8) {.72}
{Prog Subroutines **********************************************************}
RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN
DoSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN
DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN
PSInit: {reset flags}
NewWFOF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN
PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,4)
SeqC 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,5)
SeqC 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,4)
SeqC 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,5)
SeqC 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN
DoPostScript:
PSInit
EachPS
SeqC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN
DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN
EntryMove:
IF FeedEntry?
SeqC Feed ZIn FeedEnt EOL
ELSE
SeqC RapidC ZIn EOL
END
RETURN
StartSub:
OpenSub
'L'
{SubID} Program# EOL
DoSubComment
RETURN
SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN
StdSub:
SeqC SubCall CallLab RepLab RepCycs EOL
StartSub
RETURN
FinishSub1: {part 1}
SeqC CRCOffC
IF NOT FeedConnect?
IF AutoCycle?
ZCP3C
ELSE
IF FIFO? {.81}
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
END
END
EOL
RETURN
FinishSubG92: {part 2}
SeqC Preset ShiftRC EOL
SeqC EndSub EOL
{'%'} NullFoot EOL
CloseSub
SeqC Preset UnshftRC EOL
RETURN
OpenMP:
NewProg
IF WorkFixtureOffsets?
NewWFO
EachWFO
SeqC SetWFO EOL
SeqC SubCall CallLab RepLab OnePart EOL
IncWFO
NextWFO
ELSE
SeqC SubCall CallLab RepLab Parts EOL
END
StartSub
RETURN
CloseMP:
IF WorkFixtureOffsets?
SeqC EndSub EOL
CloseSub
SeqC WFO1 EOL
ELSE
SeqC Preset ShiftPC EOL
SeqC EndSub EOL
{'%'} NullFoot EOL
CloseSub
SeqC Preset UnshftPC EOL
END
RETURN
DoAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF ZMove? AND AbsValue?
IncValue
ELSE
IF NOT ZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN
DoDrillAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF SPZMove? AND AbsValue?
IncValue
ELSE
IF NOT SPZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN
RestoreAbsOrInc:
IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue?
SeqC AbsValue EOL
END
RETURN
FormatArc:
DoAbsOrInc
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN
NextVector: {only called for this feat a line}
IF NOT LastFeat? AND CutterRadiusCompensation?
IF AbsValue?
SetFlag('2')
SetInc
END
IF NEXT LineFeat?
SetStatusOff
'I' NEXT EPX# 'J' NEXT EPY#
SetStatusOn
ELSE
IF NEXT ArcFeat?
IF NEXT ArcCW?
FORMAT(ArcJ#,3)
FORMAT(ArcI#,2)
'I' NEXT ArcJ# 'J' NEXT ArcI#
ELSE
FORMAT(ArcJ#,2)
FORMAT(ArcI#,3)
'I' NEXT ArcJ# 'J' NEXT ArcI#
END
END
END
IF Flag?('2')
SetFlagF('2')
SetAbs
END
END
RETURN
ToolPath:
ResetCRCNum
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqC MoveSXYC EOL
SeqC SubCall CallLab EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
SeqC DoDrillAbsOrInc MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
IF LastFeat?
SeqC DoAbsOrInc CRCOffC RapidC MoveXYZC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC DoAbsOrInc RapidC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC DoAbsOrInc CRCOnC RapidC MoveXYZC CRCOffsetC EOL
END
END
END
ELSE
IF LineFeat?
IF LastFeat?
SeqC DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL
ELSE
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC
DecelMove2
IF CutterRadiusCompensation?
IF AbsValue?
SetFlag('2')
SetInc
END
SetStatusOff
'I' EPX# 'J' EPY#
IF Flag?('2')
SetFlagF('2')
SetAbs
END
SetStatusOn
END
FeedRateC CRCOffsetC EOL
END
SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC NextVector DecelFeed CRCOffsetC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC NextVector FeedRateC CRCOffsetC EOL
END
END
END
END
ELSE
IF ArcFeat?
EACHQuadrant
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RestoreAbsOrInc
RETURN
AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
Seq IncValue EOL
RETURN
AutoCycCutSub2: {part 2}
ToolPath
SeqC AbsOrInc
IF Repeats? AND FeedConnect? AND ZshiftOnly?
{.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath}
ELSE
IF FIFO? {.81}
FeedC ZCP2 FeedEntC
ELSE
RapidC ZCP2
END
END
EOL
SeqC EndSub EOL
{'%'} NullFoot EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN
AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN
Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
EntryMove
AutoCycCutSub2
AutoCycPat
ELSE
EntryMove
ToolPath
END
RETURN
G92Sub:
SubWarning
StdSub
SeqC AbsOrInc Connect StrtPos EOL
Milling
FinishSub1
FinishSubG92
RETURN
ZonlyRepAutoCycle:
AutoCycPat {write pattern moves and main calls}
StartSub
NewProg
EachCycle
SetSRXYtoEP
IF FeedConnect?
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC Feed IncValue StrtPosC EOL
SeqC AbsOrInc
ELSE
SeqC Feed
END
ELSE
SeqC Feed
END
ZInPlusInc FeedEnt EOL
ELSE
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC Rapid IncValue StrtPosC EOL
IF FeedEntry?
SeqC AbsOrInc ZCP2PlusInc EOL
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC AbsOrInc ZInPlusInc EOL
END
ELSE
IF FeedEntry?
SeqC Rapid ZCP2PlusInc EOL
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC Rapid ZInPlusInc EOL
END
END
ELSE
IF FeedEntry?
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC Rapid ZInPlusInc EOL
END
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqC SubCall CallLab EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
{.69, removed FinishSub1}
IF FeedConnect? {there is no Z up in the sub, .69}
IF FIFO? {.81}
SeqC Feed ZCP2 FeedEnt EOL {.69}
ELSE
SeqC Rapid ZCP2 EOL {.69}
END
END {.69}
SeqC EndSub EOL
{'%'} NullFoot EOL
CloseSub
{Element shift, not pattern}
RETURN
ZonlyRep:
EachCycle
IF NOT FirstCycle?
SeqC Connect StrtPos EOL {.71.2, added Connect}
END
IF FeedConnect?
SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC}
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
END
SeqC SubCall CallLab EOL
NextCycle
StartSub
TrackZNO# FIRST SPZ#
ToolPath
FinishSub1
SeqC EndSub EOL
{'%'} NullFoot EOL
CloseSub
RETURN
CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN
SetDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN
{Start of executable Prog **************************************************}
{setup and initializations}
InitProg
ReverseXZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls('50')
SetMaxRPM('8000')
SetMaxFeed('400')
SetFlagF('1') { Milling ZShiftOnly SepSubs }
SetFlagF('2') { NextVector AbsValue maintanance }
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
'%' EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
Seq PreSet 'X0Y0' EOL
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
SeqC ToolChng ASCII('13') EOL
DoOpComments
SeqC PreSet 'Z0' EOL
DoPostScript
CheckPass
SeqC AbsValue Plane Rapid StrtPos Speed SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
SeqC StrtPos EOL
END
SeqC OfstOn
IF NOT LastTool?
PreTool
END
EOL
SeqC CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC StrtPos EOL
END
ELSE
IF NewTool?
{Finish off last Operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqC CoolOff EOL
SeqC 'G60Z0'
IF MultipleParts? AND OneToolAllParts? AND FullUp?
EOL
CloseMP
SeqC
END
SpinOff EOL
DoEndOpPS
IF ToolChangeAtHome?
SeqC AbsOrInc Rapid Home EOL
END
IF LAST ProgStop?
SeqC 'M00' EOL
ELSE
SeqC ProgStop EOL
END
Seq ToolChng ASCII('13') EOL
{Start new Operation}
DoOpComments
SeqC PreSet 'Z0' EOL
DoPostScript
CheckPass
SeqC AbsValue Plane Rapid StrtPos Speed SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
SeqC StrtPos EOL
END
SeqC OfstOn PreTool EOL
SeqC CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC StrtPos EOL
END
ELSE
IF SameTool?
{Finish off last Operation}
IF LAST ProgStop? OR CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
SeqC
IF LAST ProgStop? OR NewToolOffset?
'G60Z0'
END
IF LAST ProgStop?
SpinOff
END
EOL
DoEndOpPS
IF LAST ProgStop?
SeqC 'M00' EOL
END
' ' EOL
{Start new Operation}
DoOpComments
IF LAST ProgStop? OR NewToolOffset?
SeqC PreSet 'Z0' EOL
END
DoPostScript
CheckPass
SeqC AbsOrInc PlaneC Rapid StrtPos SpeedC
IF LAST ProgStop?
SpinOn
END
EOL
IF LAST ProgStop? OR NewToolOffset?
SeqC OfstOn EOL
END
IF LAST ProgStop? OR NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
END
END {common point for all operations}
IF Milling?
SeqC ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
SetFlag('1') { Milling ZShiftOnly SepSubs }
ZonlyRep
SetFlagF('1')
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
IF AutoCycle?
SeqC ZCP3C EOL
ELSE
IF FIFO? {.81}
SeqC FeedC CRCOffC ZCP3C FeedEntC EOL
ELSE
SeqC RapidC CRCOffC ZCP3C EOL
END
END
ELSE
IF Drilling?
IF Repeats?
NewProg
StdSub
SeqC AbsOrInc Rapid StrtPos EOL
END
SeqC DrillCP EOL
GetCycle
IF RigidTap?
SeqC 'M19' EOL
END
SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract
IF RigidTap?
'F' FeedTapIPR#('1') Speed
ELSE
FeedEnt
END
EOL
TrackZNO# FIRST SPZ#
ToolPath
SetDrillEndOpZ
{SeqC 'G80' EOL}
IF Repeats?
FinishSubG92
END
SeqC Rapid ZCP3C EOL
END
END
NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqC CoolOff EOL
SeqC 'G60Z0'
IF MultipleParts? AND OneToolAllParts? AND FullUp?
EOL
CloseMP
SeqC
END
SpinOff EOL
DoEndOpPS
IF ProgStop?
SeqC 'M00' EOL
END
IF MultipleParts? AND AllToolsOnePart?
CloseMP
END
SeqC 'G60X0Y0' EOL
SeqC EOP EOL
CloseSub
Post2 {organize Subs into one program}
'%' EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END
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