{Change Comments ***********************************************************} {10/31/89 Copied & modified: Fan 6M MS MV35 [¨] M051.55 For: Accutool Machine: Matsura RA2 Control: Yasnac MX3 Modified per customer requests. JR} {7/24/90, Added InitProg globally to posts with this remark, DWB} {4/26/91, Modified: Yasnac MX3 Mat [AM] M267.62 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.80 Format. DWB} {2/25/93 Copied & modified: Yasnac MX3 Mat [AM] M267.79 For: Majic Mfg Updated to Version 4.1 per Fanuc 6M M001.81 Format. Changed OfstOff in MachSpec to output G49. Changed FORMAT for Dwell to 3 place, Trailing Zeros. 250 = 1/4 second. Changed Comments back to M001 standard. Moved CRCOff back to M001 standard. Added FIRST TOOL NOT IN SPINDLE. Added ASCII('13') at FirstOperation and NewTool. Moved Speed SpinOn to StrPos block at FirstOperation and NewTool. Changed IncValue to WFOOff at OfstOff block at NewTool, SameTool and end of Prog. This is a one shot G53 code to return to Machine Reference Coordinates, i.e. Fanuc G28. Added Rigid Tapping Mode at Drilling. Added G89 Bore Cycle with Dwell at Drilling. JR} {8/17/93 Updated: Yasnac MX3 Mat [MM] M553.81 For: Gibbs & Associates/Matsurra Updated per Fanuc 6M M001.81.2 Format. Needed for creation of Yas MX3 Mat [AbsZAC] M.81.2 for Makato Uemura at Matsurra. DWB} {2/16/95 Modified: Yasnac MX3 Mat [MM] M553.81.2 For: Murtaugh Represents / Aero Precision Control: Yasnac i80 First Tool In Spindle. PreTool. Block delete CoolOn. Changed output of OfstOff. Jim Radcliffe} {3/16/95 Modified Yasnac i80 M00A.81.2 Pallet Changing is main program, OptCyc1 for RigidTap, JR} {5/9/95, added G49 to safe start blocks, JR} {8/31/95, Updated Yasnac I80 [AP] M791.81.4 to .85 version per Fanuc 6M M001.85.01.03, JR} {1/17/96, Updated .85 to .86 version, MPK} {3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK} {8/25/98 Initial: Yasnac I80 [AP] M791.89 Created: Yasnac I80 [WM] Mxxx.89 ForUser: West Machine, Inc. Control: Yasnac I-80 Machine: Matsuura RA-4 F Develop: ComPost2 1.1b3, Virtual Gibbs 4.24 Comment: New processor per marked up readout from Alan West Changed from subprogram output to subroutine output. Added ThruSpindle Coolant. Jim Radcliffe} {Prog Numeric Format Definitions *******************************************} #1 = '#.00' #2 = '###.###;0.' #3 = '*###.###;0.' #4 = '####.####;0.' #5 = '#######0' #6 = '####^##0' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(FeedTapIPR#,4) FORMAT(ToolDiameter#,4) {.72} FORMAT(Program#,5) {.72} FORMAT(Tag#,5) FORMAT(CallMasterNum#,5) FORMAT(Operation#,5) {.72} FORMAT(Tool#,5) {.72} FORMAT(NewWFO#,5) {.72} FORMAT(Parts#,5) {.72} FORMAT(Dwell#,6) {.72} {Prog Subroutines **********************************************************} RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Tag# ' )' END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN PSInit: {reset flags} NewWFOF RotateF OptCyc1F MasterOpF CallMasterOpF RETURN PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqLabC 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqLabC 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqLabC 'B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqLabC 'B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN DoPostScript: PSInit EachPS SeqLabC PostScript EOL {literals} PSStuff {commands} NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqLabC EndOpPS EOL {literals} PSStuff {commands} NextPS RETURN EntryMove: IF FeedEntry? SeqLabC Feed ZIn FeedEnt EOL ELSE SeqLabC RapidC ZIn EOL END RETURN StartSub: OpenSub ' ' EOL '>' Tag# EOL 'N?' DoSubComment EOL RETURN SubEnd: 'N?' DoSubComment EOL '<' Tag# EOL CloseSub TagDown RETURN SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN StdSub: EachRep SeqLabC SubCall 'P³' Tag# 'Q²' Tag# EOL NextRep StartSub RETURN FinishSub1: {part 1} SeqLabC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN FinishSubG92: {part 2} SeqLabC Preset ShiftRC EOL SubEnd SeqLabC Preset UnshftRC EOL RETURN OpenMP: TagUp TagInc IF WorkFixtureOffsets? NewWFO EachWFO SeqLabC SetWFO SubCall 'P³' Tag# 'Q²' Tag# EOL IncWFO NextWFO ELSE EachPart SeqLabC SubCall 'P³' Tag# 'Q²' Tag# EOL NextPart END StartSub RETURN CloseMP: IF WorkFixtureOffsets? SubEnd SeqLabC WFO1 EOL ELSE SeqLabC Preset ShiftPC EOL SubEnd SeqLabC Preset UnshftPC EOL END RETURN DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqLabC AbsValue EOL END RETURN FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN ToolPath: ResetCRCNum {.72} EACHFeat IF PointFeat? IF AutoCycle? SeqLabC MoveSXYC EOL SeqLabC SubCall 'P³' Tag# 'Q²' Tag# EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqLabC DoDrillAbsOrInc MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF LastFeat? SeqLabC DoAbsOrInc CRCOffC RapidC MoveXYZC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqLabC DoAbsOrInc RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLabC DoAbsOrInc CRCOnC RapidC CRCOffsetC MoveXYZC EOL END END END ELSE IF LineFeat? IF LastFeat? SeqLabC DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqLabC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE IF Decelerate? IF RoomToDecel? DecelMove1 SeqLabC DoAbsOrInc CRCOnC FeedC CRCOffsetC MoveXYZC FeedRateC EOL DecelMove2 END SeqLabC DoAbsOrInc CRCOnC FeedC CRCOffsetC MoveXYZC DecelFeed EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLabC DoAbsOrInc CRCOnC FeedC CRCOffsetC MoveXYZC FeedRateC EOL END END END END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqLabC FormatArc ArcFeedC EOL DecelMove2 END SeqLabC FormatArc DecelFeed EOL ELSE SeqLabC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN WFOStuff: IF NewWFO? IF MultipleParts? EOL '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL SeqLabC ELSE 'G' NewWFO# END ELSE IF NOT SameTool? IF NeedWFO1? 'G' NewWFO# END END END RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP SeqLabC IncValue EOL RETURN AutoCycCutSub2: {part 2} ToolPath SeqLabC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? {.81} FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SubEnd SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after TagUp TagInc for correct sub calls} SetPass1 {reset} RETURN Milling: IF AutoCycle? TagUp TagInc AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN G92Sub: SubWarning StdSub SeqLabC Connect StrtPos EOL Milling FinishSub1 FinishSubG92 RETURN ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub TagUp TagInc EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLabC Feed IncValue StrtPosC EOL SeqLabC AbsOrInc ELSE SeqLabC Feed END ELSE SeqLabC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLabC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqLabC AbsOrInc ZCP2PlusInc EOL SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqLabC Rapid ZCP2PlusInc EOL SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqLabC SubCall 'P³' Tag# 'Q²' Tag# EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqLabC Feed ZCP2 FeedEnt EOL {.69} ELSE SeqLabC Rapid ZCP2 EOL {.69} END END {.69} SubEnd {Element shift, not pattern} RETURN ZonlyRep: EachCycle IF NOT FirstCycle? SeqLabC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqLabC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqLabC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqLabC SubCall 'P³' Tag# 'Q²' Tag# EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SubEnd RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN GetCoolOn: IF ThruSpin? AND NOT CoolOff? 'M50' ELSE CoolOn END RETURN {Start of executable Prog **************************************************} {setup and initializations} InitProg TagInit ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') SetMaxFeed('500') SetFlagF('1') { Milling ZShiftOnly SepSubs } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '( ' ProgramName$ ' )' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL IN SPINDLE )' EOL END END OpenSub RestoreScale IF MultipleParts? AND AllToolsOnePart? OpenMP END SeqLab Rapid Plane CRCOff 'G49' DrillOff AbsOrInc EOL DoOpComments DoPostScript CheckPass SeqLabC WFOStuff StrtPos Speed SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP SeqLabC AbsOrInc Rapid StrtPos EOL END SeqLabC OfstOn IF NOT LastTool? PreTool END GetCoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLabC Rapid StrtPos EOL END ELSE IF NewTool? {Finish off last Operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? EOL CloseMP SeqLabC END CoolOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? SeqLabC IncValue OfstOff EOL CloseMP SeqLabC IncValue 'G28Y0' EOL ELSE SeqLabC IncValue 'G28Y0Z0' EOL END DoEndOpPS IF ToolChangeAtHome? SeqLabC AbsOrInc Rapid Home EOL END IF LAST ProgStop? SeqLabC 'M0' EOL ELSE SeqLabC ProgStop EOL END SeqLabC ToolChng EOL ' ' EOL {Start new Operation} SeqLab Rapid Plane CRCOff 'G49' DrillOff AbsOrInc EOL DoOpComments DoPostScript CheckPass SeqLabC WFOStuff StrtPos Speed SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP SeqLabC AbsOrInc Rapid StrtPos EOL END SeqLabC OfstOn PreTool GetCoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLabC Rapid StrtPos EOL END ELSE IF SameTool? {Finish off last Operation} IF LAST ProgStop? OR CoolOff? AND LAST NOT CoolOff? CoolOff END EOL IF LAST ProgStop? OR NewToolOffset? SeqLabC IncValue OfstOff EOL END DoEndOpPS IF LAST ProgStop? SeqLabC SpinOff EOL SeqLabC 'M0' EOL END {Start new Operation} DoOpComments DoPostScript WFOStuff CheckPass SeqLabC PlaneC AbsOrInc Rapid WFOStuff StrtPos SpeedC IF LAST ProgStop? SpinOn END EOL SeqLabC IF LAST ProgStop? OR NewToolOffset? OfstOn END IF LAST ProgStop? OR NOT CoolOff? AND LAST CoolOff? GetCoolOn END EOL END END END {common point for all operations} IF Milling? SeqLabC ZCP2C EOL IF Repeats? TagUp TagInc IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqLabC ZCP3C ELSE IF FIFO? {.81} SeqLabC FeedC CRCOffC ZCP3C FeedEntC ELSE SeqLabC RapidC CRCOffC ZCP3C END END ELSE IF Drilling? IF Repeats? TagUp TagInc StdSub SeqLabC Rapid StrtPos EOL END GetCycle IF Tap? AND OptCyc1? SeqLabC 'G93' EOL {Rigid Tapping Mode} END SeqLabC FromCP IF FIFO? AND Dwell? 'G89' ELSE Cycle END ZDepth RLevel Dwell Peck Retract IF Tap? AND OptCyc1? 'F' FeedTapIPR#('1') ELSE FeedEnt END EOL IF CallMasterOp? SeqLabC SubCall 'P³' CallMasterNum# 'Q²' CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} TagUp NewMasterTag SeqLabC SubCall 'P³' Tag# 'Q²' Tag# EOL StartSub ToolPath SubEnd SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ IF Tap? AND OptCyc1? SeqLabC 'G94' EOL {Rigid Tapping Mode Off} END SeqLabC DrillOff IF Repeats? EOL FinishSubG92 SeqLabC END ZCP3 END END NextOp {loops back to EachOP until last Operation} {End of program ************************************************************} {finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? EOL CloseMP SeqLabC END CoolOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? SeqLabC IncValue OfstOff EOL CloseMP SeqLabC IncValue 'G28Y0' EOL ELSE SeqLabC IncValue 'G28Y0Z0' EOL END DoEndOpPS IF FIRST ToolChangeAtHome? SeqLabC AbsOrInc Rapid FirstHome EOL END IF ProgStop? SeqLabC 'M0' EOL ELSE SeqLabC ProgStop EOL END SeqLabC ToolChng EOL IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqLabC EOP EOL Post EOR EOL Close Retag IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END