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power

MANAGEMENT

MANAGEMENT

Use energy resources effi ciently, cut costs – 
with systematic power management

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2

High energy volumes, countless consumers, maximum availability around the clock? No matter how busy 

things are in your power distribution system, our integrated products and systems for low-voltage power dis-

tribution systems make you the sovereign master of energy – in every situation, over the entire life cycle of 

your power distribution systems. Thanks to these integrated and powerful components, you will be able to re-

duce your investment costs and risks considerably. You will benefi t from the modularity and intelligence of the 

components throughout the entire period of use, so that you will always keep a reign on your operating costs – 

at the highest possible level of system availability. End-to-end solutions for power distribution, ranging from 

medium-voltage systems to wall outlets, are the most crucial components of the “Totally Integrated Power” 

concept offered by Siemens. Intelligent components and matching software modules makes inter-

facing to industrial and building automation systems as effi cient as can be, thus offering substan-

tial savings potential on integration costs. Don’t worry about your power distribution, we’ll support you 

systematically – with:

 

•  SIMATIC powercontrol for optimal power management 

•  SIVACON power distribution boards and Motor Control Centers

•  SIVACON busbar systems 

•  SENTRON switching and protection devices 

Master your power requirements

we support you with our systems

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In times of high competition, it is imperative to 

use existing resources most effi ciently in order to 

lower operating costs. Increasing energy prices 

in recent years has resulted in higher operating 

costs, which may even put your competitiveness 

at risk. And an end of these price increases is not 

in sight. This puts in-plant energy effi ciency in-

creasingly in the focal point. Options for boosting 

energy effi ciency are available – in every plant. 

It is high time to stand up to these energy prices.

2 I 3

Act, instead of accepting the situation – 

keep a reign on your energy costs despite increasing prices 

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Energy costs must be reduced. But where’s the leverage? Which measures 
promise the greatest potential? How do you assess and document their 
effect after implementation? 

The right answer to all these questions is our standardized and modular 
power management software – SIMATIC powercontrol. It makes all energy 
fl ows transparent – from the incoming supply to the consumer equipment. 
Always aiming at fi nding the best leverage for the most cost-effective plant 
operation. 

Benchmarking is an important factor in this context. An indispensable 
prerequisite for this is the allocation of power consumption and cost to 
the cost center structure in your company. SIMATIC powercost, an add-on 
module of our SIMATIC powercontrol software, helps you determine energy 
consumption and resulting costs over a defi nable period of time. 

Energy data is an important prerequisite for cutting operating costs, 
but it is equally important for increasing plant availability. Unusual 
operating states are detected early and thereby can also be corrected at 
an early stage.

Reduce operating costs, 
increase plant availability 

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4 I 5

POWER MANAGEMENT

Reduce operating costs

Identify equipment with high power 
consumption in order to implement effi ciency 
improvements to reduce consumption 

Assist your energy purchaser by providing 
demand profi le histories and power consumption 
patterns

Optimize your capital expenditure on plant 
expansion projects by locating hidden reserves in 
the power distribution system

Improve the energy cost awareness in your 
departments by allocating power consumption 
accurately 

... while increasing plant availability ...

Increase plant up-time by immediate 
and automatic detection of critical conditions 
(e.g. using alarm and event logs)

Avoid overload situations by early detection of 
the capacity limits of your power distribution system

Ensure the quality of your electric power by 
continuous monitoring and analysis

Optimize your maintenance expense by 
analyzing the utilization of your power distribution 
components

 

... and harvest additional future profi tability

Profit from a lower price per kilowatt in your 
electricity supply contract, by limiting load peaks

Avoid additional costs in your electricity bills  
by means of load management

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Representation of load curves in 

SIMATIC powercontrol

6

Increasing energy costs 

Consumption is not

 transparent 

Document energy fl ow 

Reduce energy procured

 Optimize the energy 

purchase contract 

Increase 

plant availability

Optimization of capitol

investments

Allocate consumption 

to cost centers 

Improve 

cost awareness 

Create transparency

The fi rst step to higher energy effi ciency 
is a power management system that cre-
ates the necessary transparency required 
as a basis for cutting operating costs in 
your entire power distribution system.

This is possible by continuous data log-
ging and evaluation, which provides 
maximum transparency of energy fl ows – 
from the incoming supply to consumer 
equipment.

The positive effect: energy resources can 
be more effectively employed, and hidden 
potentials for savings can be identifi ed.

Cost Allocation based on actual 
consumption

In Phase 2, the automatically logged 
consumption data provide the poten-
tial, for example, of increasing 
awareness of the energy costs in 
your departments.

Haven’t you always wanted to know 
the precise amount of energy costs 
and where they are consumed? And 
even better: cost allocation based on 
actual usage helps you to promote 
departments showing a high awareness 
of energy effi ciency and give them their 
share in the cost savings, for instance. 
This will have a sustained effect on 
your costs and act as an incentive for 
further optimization. 

Actual status 

Phase 1

Phase 2

Create transparency

Allocation by actual 

Usage

Continuous Improvement Process 

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Manage loads

Depending on the kind of plant, Phase 3 
is open to a wide range of solutions. 
It would be ideal to plan production 
based on manufacturing and energy ef-
fi ciency criteria. To accomplish this, the 
data from a power management system 
can undergo additional processing in an 
existing plant control system or an enter-
prise network.

In small and medium-sized enterprises 
these processes are often quite easily 
manageable. In this case, measures 
for optimization gained from the 
transparency of energy data in step 1 
can often be directly and effi ciently 
implemented. 

Detailed and seamless acquisition of 
all energy data allows you to adapt to 
changing conditions within the short-
est possible time. This way you establish 
a process for continuous improvement. 
The result: optimized plant operation, 
optimized energy purchase contracts 
and an improved cost benchmark. 

6 I 7

POWER MANAGEMENT

Automation and optimized power distribution 

for industry and infrastructure

Balance high and 

low-load periods 

Effi cient management of the 

production processs using 

energy information

Phase 3

Manage loads

Why Power Management by Siemens?

With Power Management from Siemens, you are investing in an innovative 
and future-proof system. Based on industrial technology, it meets particular 
demands for quality and availability. With Power Management as a com-
ponent of Totally Integrated Automation and Totally Integrated Power, you 
will profi t from integrated products and systems, from the use of standard 
components, from a uniform operating philosophy, and from reduced 
engineering requirements.

In short: Power Management allows you to fully exploit the potential for 
optimization of an integrated solution.

Power

Management

Betriebs-
leitebene

Unternehmens-
leitebene

Totally Integrated Power

Totally Integrated Automation

Enterprise
control level

Plant
control level

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Siemens AG

Automation and Drives
Low-Voltage Controls and Distribution 
P.O. Box 48 48
90327 NUREMBERG, GERMANY 

www.siemens.com/powermanagementsystem

Subject t

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hange without prior no

tice 07/07  |  Or

der No. E20001-

A450-P307-V1-7600  |  2100/3134 EVPM.52.7.02 W

S 07073.0  |  P

rint

ed in German

y  |  © Siemens A

G 2007

If you would like further information, please contact 
your local Siemens sales representative.

If you have any technical questions, please contact: 
Technical Assistance 
Tel: +49 (911) 895-5900 
E-mail: technical-assistance@siemens.com 

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PO

WER DISTRIBUTION

 

  Power Management System

  SIVACON switchgear 

  SIVACON 8PS busbar trunking systems

  SIVACON cubicle systems

  SENTRON circuit breakers 

  SENTRON switch-disconnectors

  Dimensioning with SIMARIS design

  Power management with 

 SIMATIC 

powercontrol 

  Totally Integrated Power

  Totally Integrated Automation 

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always apply as described or which may change as a result of further develop-
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