C102965-0 Page 1 of 11
02.04.2008
© The information contained in this document is the sole property of Steerprop Ltd. any reproduction or disclosure in part or whole without written permission is prohibited.
DOC-1017-1
Steerprop Control
Unit and Control
Functions
Service Manual
Revision history:
REV. DATE MODIFIER DESCRIPTION
0 2.4.2008
AaNi Created
A
B
C
D
E
F
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© The information contained in this document is the sole property of Steerprop Ltd. any reproduction or disclosure in part or whole without written permission is prohibited.
DOC-1017-1
1
STEERPROP CONTROL UNIT AND CONTROL FUNCTIONS ................................................... 3
2
CONTROL SYSTEM FAULT FINDING ............................................................................................ 4
2.1
C
ONTROL SYSTEM FAILURE ALARM
................................................................................................. 4
2.2
C
ONTROL SYSTEM ALARM TEST
....................................................................................................... 4
3
REFERENCE VOLTAGE SOURCE AP01 ADJUSTING................................................................. 6
4
PROPELLER MOTOR RPM ADJUSTING ....................................................................................... 7
4.1
P
ROPELLER MOTOR RPM SETTING AT MAIN CONTROL
..................................................................... 7
4.2
RPM
CONTROL FAILURE AT MAIN CONTROL
................................................................................... 7
5
VDR INTERFACE AND OTHER RS422 CONNECTIONS ............................................................. 8
5.1
S
ETTING OF THE UNIT
....................................................................................................................... 8
5.2
U
NIT DESCRIPTION AND CONNECTIONS
............................................................................................ 9
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© The information contained in this document is the sole property of Steerprop Ltd. any reproduction or disclosure in part or whole without written permission is prohibited.
DOC-1017-1
1 S
TEERPROP CONTROL UNIT AND CONTROL FUNCTIONS
The Steerprop control unit includes logic unit A1 (PLC) for main control and signal
converters to interface other controls. There are relays and electronic modules for
back-up controls. Also the control unit includes voltage supply protection and
conversion units.
Follow-up steering and propeller rpm control
Non-follow-up steering
Propeller motor back-up rpm control
Local-remote control selection
Control voltage on/off selection
Control voltage distribution and protection for Steerprop propulsor
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DOC-1017-1
2 C
ONTROL SYSTEM FAULT FINDING
Here are not presented the same faults and instructions as with alarm system. The
presented error and failure situations are based on FMEA analysis of the system and
also from service feedback. There is following common possibilities for control system
failure, which should always check and repair:
Wire is broken, or connection is not good
Short circuit or wire insulation broken
There is no voltage supply present
b
N
OTE
If the circuit breaker or switch is open, find out the reason. If the breaker or
switch is opened by means, check, if you can close it or not.
If the reason is failure, find the real reason and repair it before closing the
circuit breaker.
If the signals have disturbances or noise or level fluctuation, there is
conducting or radiating disturbances from other systems.
These can be corrected in the most of cases by checking and repairing of
the connection of cable screen or pair shield connections specially at
connection points.
Some times helps to move the control cable further away from disturbance
source or power cable.
2.1 C
ONTROL SYSTEM FAILURE ALARM
Control system failure alarm is a failure detected by the internal monitoring system or
total failure of the controller.
If the control unit (PLC) is working, so there is also indication lamp HI17 blinking and
possible other indication lamps giving more accurate information about the failure. If
the indication lamp is not lit, the failure is in PLC.
FAULT EFFECT
TEMPORARY
ACTION
CAUSE REMEDY
PLC failure
See PLC
PLC voltage
supply
See Voltage supply
PLC battery
should be
changed
See PLC
10 VDC
reference supply
AP01
See AP01
Control system failure
alarm
Transmitter
failure
See transmitter
2.2 C
ONTROL SYSTEM ALARM TEST
Select local control by selection switch SC01
Disconnect the connector XP01 on transmitter unit on propulsor.
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DOC-1017-1
The control system alarm will appear.
Connect the connector XP01.
The control system alarm will disappear.
Select remote control by selection switch SC01
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DOC-1017-1
3 R
EFERENCE VOLTAGE SOURCE
AP01
ADJUSTING
The reference voltage source AP01 supplies the voltage
reference for set value potentiometers. The voltage is
adjustable. The max. value is 10.0 VDC. The voltage should
be adjusted 9.95 to 10.00 V.
Adjusting of the voltage:
Select local control (at SCU unit) with switch SC01
Connect the supply voltage (at SCU unit) with switch
SS01
Check the voltage between terminals 228 and 229 with
digital multi meter
Adjust the voltage to 9.95…10.00 volt with small screw
driver
Lock the adjusting screw with lacquer
Then adjust control lever potentiometers
The reference systems based on this voltage supply will
always change, if you change the voltage level of this supply
unit. This means, that all command and feedback
potentiometers should check and verify and maybe adjust,
after the supply adjustment.
FAULT EFFECT
TEMPORARY
ACTION
CAUSE
REMEDY
Reference supply is
loose
Close switchboard
switch
Wire is broken,
short circuit or
connection is open
Tighten and check
that the security
bail is properly set
10 VDC reference
supply AP01 failure,
The green LED at AP01
module is not lit,
Indication lamp HI17
and other indicating
lamps are blinking
without clear reason.
Normally then the
control station indication
lamps are blinking, but
there can be several
other indication lamps
blinking.
The set signals
from the control
levers are
missing or they
are erroneous.
Transfer the
propulsor to back-
up control.
Reference supply is
broken
Replace the
converter
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DOC-1017-1
4 P
ROPELLER MOTOR RPM ADJUSTING
See control lever setting. The control should be adjusted before starting this
adjustment.
4.1 P
ROPELLER MOTOR RPM SETTING AT MAIN CONTROL
All adjustments are set through the logics A1. AC02 is signal isolator.
4.2 RPM
CONTROL FAILURE AT MAIN CONTROL
FAULT EFFECT
TEMPORARY
ACTION
CAUSE
REMEDY
Control lever
potentiometer is
loose or broken
Tighten, change
or adjust the
potentiometer
PLC I/O is not
working properly
Tighten, repair or
change PLC I/O
module
RPM control is not
working properly,
RPM control is
working properly from
another control
station
Propeller motor
rpm control is not
working properly
Transfer control to
another control
station
Wiring or
connection failure
Check and repair
the cabling, wiring
or connector
Signal converter
AC02 is broken at
control unit SCU
Replace and
adjust the signal
converter AC02
PLC I/O is not
working properly
Tighten, repair or
change PLC I/O
module
RPM control is not
working properly,
RPM control is not
working properly from
another control
station. There is also
a “Control System
Alarm”.
Propeller motor
rpm control is not
working properly
Transfer control to
back-up control
Wiring or
connection failure
Check and repair
the cabling, wiring
or connector
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DOC-1017-1
5 VDR
I
NTERFACE AND OTHER
RS422
CONNECTIONS
Those settings are described at circuit diagram.
Steerprop control system uses in long distance
control system interfaces serial transmission
according V.11 / RS422 standard. The interface
is balanced, uses a four-wire format and it is
relatively immune to interference. In this system
can the master be always active. The system
can always have two-ways communication.
5.1 S
ETTING OF THE UNIT
Opening the device
Disconnect voltage supply by SS01
Using a screwdriver, disengage the top part of the housing on both sides
carefully. Now you can pull out the top part of the housing and electronics
section about 3 cm.
Changing the configuration acc circuit drawing.
Setting of the required input range by means of DIP switch DIP1, and the
output range be means of DIP switch DIP2 as indicated in the relevant table
inside of the module.
Close the unit
Put the unit back
Connect the voltage supply by SS01
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DOC-1017-1
5.2 U
NIT DESCRIPTION AND CONNECTIONS
The serial interface unit convert the RS-232
interface signals bi-directionally to the RS-422
The module parts are
Voltage supply (1)
Data indication LEDs (2)
RS232 connector (3)
RS422 terminals (4)
PLUG CONNECTOR POWER SUPPLY
Connect 24 V AC/DC ± 20 % via the
COMBICON plug connector (PIN 1 and
3). Operational availability is signaled via
the VCC LED
THE RS-232 INTERFACE
Make a 1-to-1 connection between the PSM
module and the peripheral device as shown.
For a minimum configuration, you need to
connect TXD, RXD and GND (software
handshake)! Connect the 9-pos. SUB-D plug
to the module.
DATA INDICATOR
Two diagnostic LEDs indicate the RS-232
interface modes
Yellow: Transmit data (TD), dynamic
Green: Receive data (RD), dynamic
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DOC-1017-1
CONFIGURATION
For configuration, release the top of the housing on
both sides. Pull the p.c.b. out of the housing as far as
possible.
DTE/DCE SWITCHOVER
The DTE/DCE slide switches can be used to cross
the cables TXD and RXD as well as RTS and CTS
internally so that an adaptation to DTE or DCE
interfaces can be performed easily. If the connected
interface type is unknown, you can determine the
right configuration by trial and error (DTE/DCE
switch).
CTS/RTS SUPPORT (DIP SWITCH 5)
In normal operating mode, no control lines
(RTS/CTS) are required for data direction switching
(switch position DIP 5 "OFF"). The data direction
switching can alternatively be controlled through the
RTS/CTS lines. Set the DIP switch 5 to the "ON"
position.
RTS/CTS INVERSION (DIP SWITCH 6)
In uncommon applications, the control lines must be
inverted. Set the DIP switch 6 to the "ON" position
(default: "OFF").
OPERATION AS RS 422 INTERFACE
Settings:
Set the DIP switch 8 to position. "ON" to activate
the RS-422 operating mode.
Set as described in the section "RS-232
interface" the interface type of the RS-232
interface with the DTE/DCE switchover switch.
In this operating mode, no control lines from the
RS-232 interface are required and none are
transmitted.
Switch the line terminating resistor on both sides
of the RS422 transmission link on. Þ Put
"Terminate" slide switch to "ON".
To couple two RS-422 interfaces, connect the
connections acc. picture (1 = twisted pair) When
connecting the device, take into account that it is
necessary to cross transmitted and received data.
GND connection is recommended, but is not
essential.
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DOC-1017-1
SET THE LINE TERMINATING RESISTOR
RS-422 is the standard for a point-to-point
connection between two devices. The line
terminating resistor on both sides of the RS-422
transmission link must be switched on. Þ "Terminate"
slide switch always in "ON" position.