1

EV–100ZX SCR MOTOR CONTROLLER,

Parameter Tables

REGISTER PARAMETERS

General

This section must be used with the following sections of
this motor controller:

•

EV–100ZX SCR MOTOR CONTROLLER,
Description, Adjustments, Troubleshooting,
Repairs, and Theory, 2200 SRM 557

•

TROUBLESHOOTING AND ADJUST-
MENTS WITH A COMPUTER For
EV–100ZX And EV–T100 Motor Controllers,
2200 SRM XXX

The “ZX” series of control cards have an electronic de-
vice called an EEPROM (Electrically–Erasable–Pro-
grammable–Read–Only–Memory). The EEPROM has
a number of memory elements called registers. These
registers can have electronic data stored in them to con-
trol an operation. The range of data that can be stored in
the registers is called a parameter. A parameter is a
measurement number that works with other measure-
ment numbers (parameters) to define a system. The EE-
PROM in the control card is a control system for the op-
eration of the lift truck.

The EEPROM used in the “ZX” series of control cards
has 128 registers.

WARNING

Each register in each control card has a range of
numbers so that the control card can be used on dif-
ferent models of lift trucks. This variation is needed
for lift trucks of different sizes and operating volt-
ages. Adjustment of the register to the wrong num-
ber for your lift truck model can cause the truck to
operate differently than normal. This different oper-
ation of the truck can cause an injury.

Do NOT adjust any of the registers without using the
parameters shown in EV–100ZX SCR MOTOR
CONTROLLER, Parameter Tables, 2200 SRM
XXX.

NOTE: The Parameter Tables show the permitted
ranges and the default setting for each control function.

The Factory Set Parameters are the recommended set-
tings for new units. These settings will give satisfactory
performance for most applications.

Some functions can be adjusted within the permitted
range to change the lift truck operation for a specific
application. Adjustment of a register to a number that is
different than the factory setting is allowed, but follow
the instructions carefully and stay within the minimum
and maximum limits. Adjustments other than the facto-
ry settings will cause the lift truck to operate differently
and can cause increased wear of parts.

Function Numbers

The Function Numbers are code numbers for the differ-
ent parameters that can be set for the “ZX” series control
cards. The Personal Computer or the Hand Set must be
used to adjust the parameters for the control card. There
is a description of the code numbers for the different
control cards in the Parameter Tables. These Parame-
ter Tables have the correct setting numbers for the pa-
rameters on each control card.

CONTROL CARD, CHECKS AND
ADJUSTMENTS

A Personal Computer (PC) or a Hand Set is used to per-
mit Authorized Personnel to make the following
checks and adjustments:

•

Check the system status codes for both traction
and hydraulic pump SCR systems

•

Check for status codes that are not regular nor
constant

•

Check the state of charge of the battery on motor
controllers with type ZH and ZY control cards

•

Check the hourmeter readings on the traction cir-
cuit and hydraulic pump SCR controllers

•

Monitor or adjust the following control func-
tions:

♦

Creep Speed

♦

Controlled Acceleration and 1A Time

♦

Current Limit

♦

Steering pump time delay and define signal
input (seat switch or directional switch)

2

♦

Plugging distance (Current)

♦

Accelerator pedal position, plug range or
disable

♦

1A drop out current or disable

♦

Field Weakening drop–out

♦

Field Weakening pick–up

♦

Regenerative Braking current limit

♦

Regenerative Braking drop–out

♦

Speed limit points (SL1, SL2 and SL3)

♦

Internal resistance compensation for battery
state of charge indication

♦

Battery voltage (36/48V is auto ranging)

•

Selection of type of card operation:

♦

Traction circuit with Field Weakening

♦

Traction circuit with Regenerative Braking
and Field Weakening

♦

High or low current limit for all of the above
functions

REGISTER PARAMETERS
(See TABLE 1. through TABLE 7.)

Parameters must be between the minimum and maxi-
mum numbers shown. Do NOT adjust a parameter to a
number that is not shown in the correct table. Make sure
you use the correct table when you make adjustments. It
is a good procedure to check the parameter and compare
the parameter to the number in the table before making
the adjustment. The factory parameter, and the value
(current, time, etc.) for that parameter, are shown in the
columns indicated as Default. The minimum and maxi-
mum parameters and their values are shown in the col-
umns indicated as Permitted Range.

NOTE: Check the label at the top edge of each card case
to identify the control card on your lift truck. There are
some painted letters and numbers followed by other
numbers and letters on the lower part of the label. The
last two letters on the lower part identify the TYPE of
card installed. The table titles show these card types for
the EV–100ZX motor controllers.

3

TABLE 1. EV–100ZX Parameters – E/J2.00–3.20XM (E/J45–65XM) and N30XMH (36 to 48V)

(Traction Card Type ZH With Regenerative Braking and Field Weakening)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

1

Stored Statue Code

0

1

—

0

1

/255

—

1

Any number other than “zero” can be read as a possible fault.

2

Creep Speed

[E2.00–3.20XM (E45–65XM)]

20

5%

0/255

5% to 15%

2

Creep Speed

[J2.00–3.20XM (J45–65XM)]

0

5%

0/255

5% to 15%

3

Controlled Acceleration and 1A

Time

20

1.8 sec

8/255

0.77 to 21.5 seconds

4

Current Limit (C/L)

255

max. amp

0/255

max. amperes

5

Plugging Distance (Current)

100

514 amp

0/105

200 to 530 amperes

6

1A Drop–Out Current

138

900 amp

0/250

2

450 to 1260 amperes

2

Settings greater than 250 will disable the 1A Drop–Out function

7

Field Weakening Pick–Up

(Current)

36

110 amp

0/110

110 to 228 amperes

8

Field Weakening Drop–Out

(Current)

130

487 amp

0/140

65 to 520 amperes

9

Regenerative Braking Current

Limit

115

328 amp

0/143

75 to 390 amperes

10

Regenerative Braking Start

(% ON time)

80

30%

0/255

0 to 95% SCR ON time

11

Speed Limit 1 (maximum motor

speed, Voltage with NC switch

open)

0

96% of

batt. volts

0/180

96% to 0% of battery

voltage

12

Speed Limit 2 (maximum motor

speed, Voltage with NC switch

open)

0

96% of

batt. volts

0/180

96% to 0% of battery

voltage

13

Speed Limit 3 (maximum motor

speed, Voltage with NC switch

open)

120

64% of

batt. volts

0/180

96% to 0% of battery

voltage

14

Internal Resistance

Compensation

20

3

—

5/25

—

3

Average value for most batteries. See procedure for more accurate value.

15

Battery Volts

200

36/48 V

184/250

36 or 48 volt operation

16

Pedal Position Plugging

40

228 amp

0/134

100 to 530 amperes

17

Card Type Selection

–

42

–

Plugging

Regen.

FW

40

42

44

Select control card with

correct functions:

Plugging only

Regenerative Braking

Field Weakening

4

Type ZH (36 to 48V) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

18

Steering Pump Time Delay

(Seat Switch)

0

25

4

1.5 sec

14 sec

4

0/128

21/128

4

1.5 to 65 sec

12 to 65 sec (Note

4

)

4

Setting of 21 (12 seconds) minimum without seat brake.

19

Maintenance Alert (hours)

0

0 to 99

20

Maintenance Alert (hours)

99

100 to 9900

21

Maintenance Speed Limit

99

None

0

180

22

Mode Reference (Reference

register for the instrument panel

display when the battery is

connected.)

0

None

None

—

23

Hourmeter (minutes)

0

24

Hourmeter (seconds)

0

25

Monitor Register

0

—

None

(Temporary storage

register.)

26

Monitor Register

0

—

None

(Temporary storage

register.)

27

Battery Volts Data

—

—

None

(Temporary storage register

for battery voltage data.)

28

Fault Count Pointer

(Must be reset to zero to clear

Status Codes)

—

—

None

(Temporary storage register

that points to location of last

recorded fault.)

29

Set Hourmeter (tens/units)

0

0

0–99

30

Set Hourmeter

(thousands/hundreds)

0

0

100 to 9900

Function Numbers 31 through 47 can be read and cleared with a Hand Set. These registers store the fault
codes and other data that the controller senses during the operation of the lift truck. These registers can only be
reset to zero. The PC software program automatically resets these registers to zero.

Function Numbers 48 through 62

enable the lift truck to be set to four performance levels by the

operator. (If the customer does not want this function available to the operator, a service person can
set all four levels to the same setting.) Each time the operator pushes the button on the instrument
panel, the performance level will increase by one step. At the maximum (rabbit) level, the
performance levels will begin at the lowest (turtle) level again.

Fcn.

No.

Minimum

Parameter

Maximum Parameter

MODE 1

48

Controlled Acceleration

40

3.5 sec

Fcn. No. 52

255

49

FW Pick–Up Current

0

None

0

Fcn. No. 53

50

Speed Limit 1

85

80%

Fcn. No. 54

180

51

Not Used

MODE 2

52

Controlled Acceleration

30

2.6 sec

Fcn. No. 56

Fcn. No. 48

5

Type ZH (36 to 48V) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

53

FW Pick–Up Current

0

None

Fcn. No. 49

Fcn. No. 57

54

Speed Limit 1

0

None

Fcn. No. 58

Fcn. No. 50

55

Not Used

MODE 3

56

Controlled Acceleration

20

1.8 sec

Fcn. No. 60

Fcn. No. 52

57

FW Pick–Up Current

36

110 amps

Fcn. No. 53

Fcn. No. 61

58

Speed Limit 1

0

None

Fcn. No. 62

Fcn. No. 54

59

Not Used

MODE 4

60

Controlled Acceleration

10

0.94 sec

8

Fcn. No. 56

61

FW Pick–Up Current

83

185 amps

Fcn. No. 57

110

62

Speed Limit 1

0

None

0

Fcn. No. 107

The following registers store information used by the controller and the HYTECH software and do not have
function numbers assigned.

Not Used

Secure Hourmeter (tens/units)

Read Only

Secure Hourmeter

(thousands/hundreds)

Read Only

Secure Auxiliary Hourmeter

(tens/units)

Read Only

Secure Auxiliary Hourmeter

(thousands/hundreds)

Read Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift truck number assigned by

user (tens/units)

0 to 99

Lift truck number assigned by

user (thousands/hundreds)

100 to 9900

6

TABLE 2. EV–100ZX Parameters – E2.00–3.20XM (E45–65XM) and N30XMH (36 to 48V)

(Traction Card Type ZY NO Regenerative Braking and NO Field Weakening)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

1

Stored Statue Code

0

1

—

0

1

/255

—

1

Any number other than “zero” can be read as a possible fault.

2

Creep Speed

0

5%

0/255

5% to 15%

3

Controlled Acceleration and 1A

Time

20

1.8 sec

8/255

0.77 to 21.5 seconds

4

Current Limit (C/L)

255

max. amp

0/255

max. amperes

5

Plugging Distance (Current)

65

400 amp

0/70

200 to 416 amperes

6

1A Drop–Out Current

77

700 amp

0/250

2

450 to 1260 amperes

2

Settings greater than 250 will disable the 1A Drop–Out function

7

Field Weakening Pick–Up

(Current)

N/A

N/A

N/A

N/A

8

Field Weakening Drop–Out

(Current)

N/A

N/A

N/A

N/A

9

Regenerative Braking Current

Limit

N/A

N/A

N/A

N/A

10

Regenerative Braking Start

(% ON time)

N/A

N/A

N/A

N/A

11

Speed Limit 1 (maximum motor

speed, Voltage with NC switch

open)

0

96% of

batt. volts

0/180

96% to 0% of battery

voltage

12

Speed Limit 2 (maximum motor

speed, Voltage with NC switch

open)

0

96% of

batt. volts

0/180

96% to 0% of battery

voltage

13

Speed Limit 3 (maximum motor

speed, Voltage with NC switch

open)

120

64% of

batt. volts

0/180

96% to 0% of battery

voltage

14

Internal Resistance

Compensation

20

3

—

5/25

—

3

Average value for most batteries. See procedure for more accurate value.

15

Battery Volts

200

36/48 V

184/250

36 or 48 volt operation

16

Pedal Position Plugging

40

228 amp

0/134

100 to 530 amperes

17

Card Type Selection

2

2

Select control card with

correct functions:

Plugging only

18

Steering Pump Time Delay

(Seat Switch)

0

25

4

1.5 sec

14 sec

4

0/128

21/128

4

1.5 sec to 65 sec

12 sec to 65 sec (Note

4

)

4

Setting of 21 (12 seconds) minimum without seat brake.

19

Maintenance Alert (hours)

99

0 to 99

7

Type ZY (36 to 48V) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

20

Maintenance Alert (hours)

99

100 to 9900

21

Maintenance Speed Limit

0

None

0

180

22

Mode Reference (Reference

register for the instrument panel

display when the battery is

connected.)

—

None

None

—

23

Hourmeter (minutes)

0

24

Hourmeter (seconds)

0

25

Monitor Register

0

—

None

(Temporary storage

register.)

26

Monitor Register

0

—

None

(Temporary storage

register.)

27

Battery Volts Data

—

—

None

(Temporary storage register

for battery voltage data.)

28

Fault Count Pointer

(Must be reset to zero to clear

Status Codes)

—

—

None

(Temporary storage register

that points to location of last

recorded fault.)

29

Set Hourmeter (tens/units)

0

0

0–99

30

Set Hourmeter

(thousands/hundreds)

0

0

100 to 9900

Function Numbers 31 through 47 can be read and cleared with a Hand Set. These registers store the fault
codes and other data that the controller senses during the operation of the lift truck. These registers can only be
reset to zero. The PC software program automatically resets these registers to zero.

Function Numbers 48 through 62

enable the lift truck to be set to four performance levels by the

operator. (If the customer does not want this function available to the operator, a service person can
set all four levels to the same setting.) Each time the operator pushes the button on the instrument
panel, the performance level will increase by one step. At the maximum (rabbit) level, the
performance levels will begin at the lowest (turtle) level again.

Fcn.

No.

Minimum

Parameter

Maximum Parameter

MODE 1

48

Controlled Acceleration

40

3.5 sec

Fcn. No. 52

255

49

FW Pick–Up Current

0

N/A

0

N/A

50

Speed Limit 1

85

80%

Fcn. No. 54

180

51

Not Used

MODE 2

52

Controlled Acceleration

30

2.6 sec

Fcn. No. 56

Fcn. No. 48

53

FW Pick–Up Current

0

None

Fcn. No. 49

Fcn. No. 57

54

Speed Limit 1

0

None

Fcn. No. 58

Fcn. No. 50

55

Not Used

8

Type ZY (36 to 48V) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

MODE 3

56

Controlled Acceleration

20

1.8 sec

Fcn. No. 60

Fcn. No. 52

57

FW Pick–Up Current

0

Fcn. No. 53

Fcn. No. 61

58

Speed Limit 1

0

None

Fcn. No. 62

Fcn. No. 54

59

Not Used

MODE 4

60

Controlled Acceleration

10

0.94 sec

8

Fcn. No. 56

61

FW Pick–Up Current

0

Fcn. No. 57

110

62

Speed Limit 1

0

None

0

Fcn. No. 58

The following registers store information used by the controller and the HYTECH software and do not have
function numbers assigned.

Not Used

Secure Hourmeter (tens/units)

Read Only

Secure Hourmeter

(thousands/hundreds)

Read Only

Secure Auxiliary Hourmeter

(tens/units)

Read Only

Secure Auxiliary Hourmeter

(thousands/hundreds)

Read Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift truck number assigned by

user

Lift truck number assigned by

user

9

TABLE 3. EV–100ZX Parameters – E/J2.00–3.20XM (72 to 80V)

(Traction Card Type ZH With Regenerative Braking and Field Weakening)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

1

Stored Statue Code

0

1

—

0

1

/255

—

1

Any number other than “zero” can be read as a possible fault.

2

Creep Speed

0

5%

0/255

5% to 15%

3

Controlled Acceleration and 1A

Time

20

1.8 sec

8/255

0.77 to 21.5 seconds

4

Current Limit (C/L)

125

0/130

5

Plugging Distance (Current)

50

357 amp

0/55

200 to 373 amperes

6

1A Drop–Out Current

12

489 amp

0/250

2

450 to 1260 amperes

2

Settings greater than 250 will disable the 1A Drop–Out function

7

Field Weakening Pick–Up

(Current)

22

88 amp

0/36

0 to 110 amperes

8

Field Weakening Drop–Out

(Current)

55

244 amp

0/60

65 to 260 amperes

9

Regenerative Braking Current

Limit

50

185 amp

0/55

75 to 196 amperes

10

Regenerative Braking Start

(% ON time)

10

3.70%

0/255

0 to 95% SCR ON time

11

Speed Limit 1 (maximum motor

speed, Voltage with NC switch

open)

0

96% of

batt. volts

0/180

96% to 0% of battery

voltage

12

Speed Limit 2 (maximum motor

speed, Voltage with NC switch

open)

0

96% of

batt. volts

0/180

96% to 0% of battery

voltage

13

Speed Limit 3 (maximum motor

speed, Voltage with NC switch

open)

120

64% of

batt. volts

0/180

96% to 0% of battery

voltage

14

Internal Resistance

Compensation

12

3

—

5/25

—

3

Average value for most batteries. See procedure for more accurate value.

15

Battery Volts

75

72 V

70/80

72 volt operation

15

Battery Volts

85

80 V

81/183

80 volt operation

16

Pedal Position Plugging

40

228 amp

0/85

100 to 373 amperes

17

Card Type Selection

42

Plugging

Regen.

FW

40

42

44

Select control card with

correct functions:

Plugging only

Regenerative Braking

Field Weakening

18

Steering Pump Time Delay

(Seat Switch)

25

14 sec

0/128

1.5 to 65 seconds

19

Maintenance Alert (hours)

99

0 to 99

10

Type ZH (72 to 80V) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

20

Maintenance Alert (hours)

99

100 to 9900

21

Maintenance Speed Limit

0

None

None/0

None to 180

22

Mode Reference (Reference

register for the instrument panel

display when the battery is

connected.)

—

None

None

—

23

Hourmeter (minutes)

0

24

Hourmeter (seconds)

0

25

Monitor Register

0

—

None

(Temporary storage

register.)

26

Monitor Register

0

—

None

(Temporary storage

register.)

27

Battery Volts Data

—

—

None

(Temporary storage register

for battery voltage data.)

28

Fault Count Pointer

(Must be reset to zero to clear

Status Codes)

—

—

None

(Temporary storage register

that points to location of last

recorded fault.)

29

Set Hourmeter (tens/units)

0

0

0–99

30

Set Hourmeter

(thousands/hundreds)

0

0

100 to 9900

Function Numbers 31 through 47 can be read and cleared with a Hand Set. These registers store the fault
codes and other data that the controller senses during the operation of the lift truck. These registers can only be
reset to zero. The PC software program automatically resets these registers to zero.

Function Numbers 48 through 62

enable the lift truck to be set to four performance levels by the

operator. (If the customer does not want this function available to the operator, a service person can
set all four levels to the same setting.) Each time the operator pushes the button on the instrument
panel, the performance level will increase by one step. At the maximum (rabbit) level, the
performance levels will begin at the lowest (turtle) level again.

Fcn.

No.

Minimum

Parameter

Maximum Parameter

MODE 1

48

Controlled Acceleration

40

3.5 sec

Fcn. No. 52

255

49

FW Pick–Up Current

0

None

0

Fcn. No. 53

50

Speed Limit 1

85

80%

Fcn. No. 54

180

51

Not Used

MODE 2

52

Controlled Acceleration

30

2.6 sec

Fcn. No. 56

Fcn. No. 48

53

FW Pick–Up Current

0

None

Fcn. No. 49

Fcn. No. 57

54

Speed Limit 1

0

None

Fcn. No. 58

Fcn. No. 50

55

Not Used

11

Type ZH (72 to 80V) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

MODE 3

56

Controlled Acceleration

20

1.8 sec

Fcn. No. 60

Fcn. No. 52

57

FW Pick–Up Current

[E2.00–3.20XM (E45–65XM)]

22

88 amps

Fcn. No. 53

Fcn. No. 61

57

FW Pick–Up Current

[J2.00–3.20XM (J45–65XM)]

29

99 amps

Fcn. No. 53

Fcn. No. 61

58

Speed Limit 1

0

None

Fcn. No. 62

Fcn. No. 54

59

Not Used

MODE 4

60

Controlled Acceleration

10

0.94 sec

8

Fcn. No. 56

61

FW Pick–Up Current

36

110 amps

Fcn. No. 57

110

62

Speed Limit 1

0

None

0

Fcn. No. 58

The following registers store information used by the controller and the HYTECH software and do not have
function numbers assigned.

Not Used

Secure Hourmeter (tens/units)

Read Only

Secure Hourmeter

(thousands/hundreds)

Read Only

Secure Auxiliary Hourmeter

(tens/units)

Read Only

Secure Auxiliary Hourmeter

(thousands/hundreds)

Read Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift truck number assigned by

user (tens/units)

0 to 99

Lift truck number assigned by

user (thousands/hundreds)

100 to 9900

12

TABLE 4. EV–100ZX Parameters – E2.00–3.20XM (72 to 80V)

(Traction Card Type ZY With Regenerative Braking and NO Field Weakening)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

1

Stored Statue Code

0

1

—

0

1

/255

—

1

Any number other than “zero” can be read as a possible fault.

2

Creep Speed

0

5%

0/255

5% to 15%

3

Controlled Acceleration and 1A

Time

20

2.6 sec

8/255

0.77 to 21.5 seconds

4

Current Limit (C/L)

125

max. amp

0/130

max. amperes

5

Plugging Distance (Current)

50

357 amp

0/55

200 to 374 amperes

6

1A Drop–Out Current

12

489 amp

0/250

2

450 to 1260 amperes

2

Settings greater than 250 will disable the 1A Drop–Out function

7

Field Weakening Pick–Up

(Current)

N/A

N/A

N/A

N/A

8

Field Weakening Drop–Out

(Current)

N/A

N/A

N/A

N/A

9

Regenerative Braking Current

Limit

50

0/125

75 to 349 amp

10

Regenerative Braking Start

(% ON time)

10

3.70%

0/255

0% to 96% of battery

voltage

11

Speed Limit 1 (maximum motor

speed, Voltage with NC switch

open)

0

96% of

batt. volts

0/180

96% to 0% of battery

voltage

12

Speed Limit 2 (maximum motor

speed, Voltage with NC switch

open)

0

96% of

batt. volts

0/180

96% to 0% of battery

voltage

13

Speed Limit 3 (maximum motor

speed, Voltage with NC switch

open)

120

64% of

batt. volts

0/180

96% to 0% of battery

voltage

14

Internal Resistance

Compensation

12

3

—

5/25

—

3

Average value for most batteries. See procedure for more accurate value.

15

Battery Volts

75

72 V

70/80

72 volt operation

15

Battery Volts

85

80 V

81/183

80 volt operation

16

Pedal Position Plugging

40

228 amp

0/85

100 to 373 amperes

17

Card Type Selection

42

42

Select control card with

correct functions:

Regen. Braking

18

Steering Pump Time Delay

(Seat Switch)

25

14 sec

0/128

1.5 to 65 seconds

19

Maintenance Alert (hours)

99

0 to 99

20

Maintenance Alert (hours)

99

100 to 9900

13

Type ZY (72 to 80V) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

21

Maintenance Speed Limit

0

None

0

180

22

Mode Reference (Reference

register for the instrument panel

display when the battery is

connected.)

—

None

None

—

23

Hourmeter (minutes)

0

24

Hourmeter (seconds)

0

25

Monitor Register

0

—

None

(Temporary storage

register.)

26

Monitor Register

0

—

None

(Temporary storage

register.)

27

Battery Volts Data

—

—

None

(Temporary storage register

for battery voltage data.)

28

Fault Count Pointer

(Must be reset to zero to clear

Status Codes)

—

—

None

(Temporary storage register

that points to location of last

recorded fault.)

29

Set Hourmeter (tens/units)

0

0

0–99

30

Set Hourmeter

(thousands/hundreds)

0

0

100 to 9900

Function Numbers 31 through 47 can be read and cleared with a Hand Set. These registers store the fault
codes and other data that the controller senses during the operation of the lift truck. These registers can only be
reset to zero. The PC software program automatically resets these registers to zero.

Function Numbers 48 through 62

enable the lift truck to be set to four performance levels by the

operator. (If the customer does not want this function available to the operator, a service person can
set all four levels to the same setting.) Each time the operator pushes the button on the instrument
panel, the performance level will increase by one step. At the maximum (rabbit) level, the
performance levels will begin at the lowest (turtle) level again.

Fcn.

No.

Minimum

Parameter

Maximum Parameter

MODE 1

48

Controlled Acceleration

40

3.5 sec

Fcn. No. 52

255

49

FW Pick–Up Current

0

N/A

0

N/A

50

Speed Limit 1

85

80%

Fcn. No. 54

180

51

Not Used

MODE 2

52

Controlled Acceleration

30

2.6 sec

Fcn. No. 56

Fcn. No. 48

53

FW Pick–Up Current

0

None

Fcn. No. 49

Fcn. No. 57

54

Speed Limit 1

0

None

Fcn. No. 58

Fcn. No. 50

55

Not Used

14

Type ZY (72 to 80V) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

MODE 3

56

Controlled Acceleration

20

1.8 sec

Fcn. No. 60

Fcn. No. 52

57

FW Pick–Up Current

0

Fcn. No. 53

Fcn. No. 61

58

Speed Limit 1

0

None

Fcn. No. 62

Fcn. No. 54

59

Not Used

MODE 4

60

Controlled Acceleration

10

0.94 sec

8

Fcn. No. 56

61

FW Pick–Up Current

0

Fcn. No. 57

110

62

Speed Limit 1

0

None

0

Fcn. No. 58

The following registers store information used by the controller and the HYTECH software and do not have
function numbers assigned.

Not Used

Secure Hourmeter (tens/units)

Read Only

Secure Hourmeter

(thousands/hundreds)

Read Only

Secure Auxiliary Hourmeter

(tens/units)

Read Only

Secure Auxiliary Hourmeter

(thousands/hundreds)

Read Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift truck number assigned by

user

Lift truck number assigned by

user

15

TABLE 5. EV–100ZX Parameters – E2.00–3.20XM (72 to 80V) (Low Energy Usage)

(Traction Card Type ZY With 9–inch Motor, Regenerative Braking and NO Field Weakening)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

1

Stored Statue Code

0

1

—

0

1

/255

—

1

Any number other than “zero” can be read as a possible fault.

2

Creep Speed

0

5%

0/255

5% to 15%

3

Controlled Acceleration and 1A

Time

30

2.6 sec

8/255

0.77 to 22 seconds

4

Current Limit (C/L)

125

max. amp

0/130

max. amperes

5

Plugging Distance (Current)

50

357 amp

0/55

200 to 373 amperes

6

1A Drop–Out Current

12

489 amp

0/250

2

450 to 1260 amperes

2

Settings greater than 250 will disable the 1A Drop–Out function

7

Field Weakening Pick–Up

(Current)

N/A

N/A

N/A

N/A

8

Field Weakening Drop–Out

(Current)

N/A

N/A

N/A

N/A

9

Regenerative Braking Current

Limit

50

185 amp

0/55

75 to 196 amp

10

Regenerative Braking Start

(% ON time)

10

3.70%

0/255

0% to 96% of battery

voltage

11

Speed Limit 1 (maximum motor

speed, Voltage with NC switch

open)

0

96% of

batt. volts

0/180

96% to 0% of battery

voltage

12

Speed Limit 2 (maximum motor

speed, Voltage with NC switch

open)

0

96% of

batt. volts

0/180

96% to 0% of battery

voltage

13

Speed Limit 3 (maximum motor

speed, Voltage with NC switch

open)

120

64% of

batt. volts

0/180

96% to 0% of battery

voltage

14

Internal Resistance

Compensation

12

3

—

5/25

—

3

Average value for most batteries. See procedure for more accurate value.

15

Battery Volts

75

72 V

70/80

72 volt operation

15

Battery Volts

85

80 V

81/183

80 volt operation

16

Pedal Position Plugging

40

228 amp

0/85

100 to 373 amperes

17

Card Type Selection

42

42

Select control card with

correct functions:

Regen. Braking

18

Steering Pump Time Delay

(Seat Switch)

25

14 sec

0/128

1.5 to 65 seconds

19

Maintenance Alert (hours)

99

0 to 99

20

Maintenance Alert (hours)

99

100 to 9900

16

Type ZY [9–inch Motor (Continued)]

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

21

Maintenance Speed Limit

0

None

0

180

22

Mode Reference (Reference

register for the instrument panel

display when the battery is

connected.)

—

None

None

—

23

Hourmeter (minutes)

0

24

Hourmeter (seconds)

0

25

Monitor Register

0

—

None

(Temporary storage

register.)

26

Monitor Register

0

—

None

(Temporary storage

register.)

27

Battery Volts Data

—

—

None

(Temporary storage register

for battery voltage data.)

28

Fault Count Pointer

(Must be reset to zero to clear

Status Codes)

—

—

None

(Temporary storage register

that points to location of last

recorded fault.)

29

Set Hourmeter (tens/units)

0

0

0–99

30

Set Hourmeter

(thousands/hundreds)

0

0

100 to 9900

Function Numbers 31 through 47 can be read and cleared with a Hand Set. These registers store the fault
codes and other data that the controller senses during the operation of the lift truck. These registers can only be
reset to zero. The PC software program automatically resets these registers to zero.

Function Numbers 48 through 62

enable the lift truck to be set to four performance levels by the

operator. (If the customer does not want this function available to the operator, a service person can
set all four levels to the same setting.) Each time the operator pushes the button on the instrument
panel, the performance level will increase by one step. At the maximum (rabbit) level, the
performance levels will begin at the lowest (turtle) level again.

Fcn.

No.

Minimum

Parameter

Maximum Parameter

MODE 1

48

Controlled Acceleration

60

5.0 sec

Fcn. No. 52

255

49

FW Pick–Up Current

N/A

N/A

0

N/A

50

Speed Limit 1

120

64%

Fcn. No. 54

180

51

Not Used

MODE 2

52

Controlled Acceleration

40

3.5 sec

Fcn. No. 56

Fcn. No. 48

53

FW Pick–Up Current

N/A

None

0

N/A

54

Speed Limit 1

85

80%

Fcn. No. 58

Fcn. No. 50

55

Not Used

MODE 3

17

Type ZY [9–inch Motor (Continued)]

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

56

Controlled Acceleration

30

2.6 sec

Fcn. No. 60

Fcn. No. 52

57

FW Pick–Up Current

N/A

0

N/A

58

Speed Limit 1

0

None

Fcn. No. 62

Fcn. No. 54

59

Not Used

MODE 4

60

Controlled Acceleration

20

1.8 sec

8

Fcn. No. 56

61

FW Pick–Up Current

N/A

0

N/A

62

Speed Limit 1

0

None

0

Fcn. No. 58

The following registers store information used by the controller and the HYTECH software and do not have
function numbers assigned.

Not Used

Secure Hourmeter (tens/units)

Read Only

Secure Hourmeter

(thousands/hundreds)

Read Only

Secure Auxiliary Hourmeter

(tens/units)

Read Only

Secure Auxiliary Hourmeter

(thousands/hundreds)

Read Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift truck number assigned by

user

Lift truck number assigned by

user

18

TABLE 6. EV–100ZX Parameters –All Lift Trucks (36 to 48 volts)

(Hydraulic Pump Card Type ZP)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

1

Stored Statue Code

0

1

—

0

1

/255

—

1

Any number other than “zero” can be read as a possible fault.

2

Internal Resistance

Compensation Start

10

65 amp.

0/255

3

Controlled Acceleration

50

1.04 sec

25/150

0.52 sec/3.1 sec

4

Current Limit (C/L)

255

max. amp

0/255

max. amperes

5

Not Used

6

Not Used

7

Controlled Acceleration

Compensation

15

8

Not Used

9

Not Used

10

Not Used

11

Speed Limit 1

35

13 volts

30/70

11 to 26 volts

12

Speed Limit 2

55

21 volts

30/70

11 to 26 volts

13

Speed Limit 3

255

Maximum

volts

30/255

11 to maximum volts

14

Speed Limit 4

255

Maximum

volts

30/255

11 to maximum volts

15

Not Used

16

Internal Resistance

Compensation

10

2.28 volts

17

Card Type Selection

with BDI Low Function

63 High Current Limit with lockout function

65 High Current Limit with lockout function

71 High Current Limit with lockout function

17

Card Type Selection

without BDI Function

45 High Current Limit without lockout function

50 High Current Limit without lockout function

53 High Current Limit without lockout function

18

Not Used

19

Not Used

20

Not Used

21

Not Used

22

Not Used

23

Not Used

24

Not Used

19

Type ZP (36 to 48 volts)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

25

Monitor Register

0

—

None

(Temporary storage

register)

26

Monitor Register

0

(Temporary storage

register)

27

Not Used

28

Fault Count Pointer

(Must be reset to zero to clear

Status Codes)

—

—

None

(Temporary storage register

that points to location of last

recorded fault.)

29

Set Hourmeter (tens/units)

0

0

0–99

30

Set Hourmeter

(thousands/hundreds)

0

0

100 to 9900

Function Numbers 31 through 47 can be read and cleared with a Hand Set. These registers store the fault
codes and other data that the controller senses during the operation of the lift truck. These registers can only be
reset to zero. The PC software program automatically resets these registers to zero.

Function Numbers 48 through 62

enable the lift truck to be set to four performance levels by the

operator. (If the customer does not want this function available to the operator, a service person can
set all four levels to the same setting.) Each time the operator pushes the button on the instrument
panel, the performance level will increase by one step. At the maximum (rabbit) level, the
performance levels will begin at the lowest (turtle) level again.

Fcn.

No.

Minimum

Parameter

Maximum Parameter

MODE 1

48

Controlled Acceleration

120

2.5 sec

25

(0.52 sec)

150 (3.1 sec)

49

Speed Limit 2

35

13 volts

30 (11 volts)

70 (26 volts)

50

Speed Limit 3

84

30 volts

30 (11 volts)

255 (Maximum volts)

51

Not Used

MODE 2

52

Controlled Acceleration

80

1.7 sec

25

(0.52 sec)

150 (3.1 sec)

53

Speed Limit 2

48

18 volts

30 (11 volts)

70 (26 volts)

54

Speed Limit 3

96

36 volts

30 (11 volts)

255 (Maximum volts)

55

Not Used

MODE 3

56

Controlled Acceleration

50

1.04 sec

25

(0.52 sec)

150 (3.1 sec)

57

Speed Limit 2

61

23 volts

30 (11 volts)

70 (26 volts)

58

Speed Limit 3

255

Maximum

volts

30 (11 volts)

255 (Maximum volts)

59

Not Used

20

Type ZP (36 to 48 volts)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

MODE 4

60

Controlled Acceleration

25

25

(0.52 sec)

150 (3.1 sec)

61

Speed Limit 2

70

26 volts

30 (11 volts)

70 (26 volts)

62

Speed Limit 3

255

Maximum

volts

30 (11 volts)

255 (Maximum volts)

The following registers store information used by the controller and the HYTECH software and do not have
function numbers assigned.

Not Used

Secure Hourmeter (tens/units)

Read Only

Secure Hourmeter

(thousands/hundreds)

Read Only

Secure Auxiliary Hourmeter

(tens/units)

Read Only

Secure Auxiliary Hourmeter

(thousands/hundreds)

Read Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift truck number assigned by

user

Lift truck number assigned by

user

21

TABLE 7. EV–100ZX Parameters –All Lift Trucks (72 to 80 volts)

(Hydraulic Pump Card Type ZP)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

1

Stored Statue Code

0

1

—

0

1

/255

—

1

Any number other than “zero” can be read as a possible fault.

2

Internal Resistance

Compensation Start

10

65 amp.

0/255

3

Controlled Acceleration

50

1.04 sec

25/150

0.52 sec/3.1 sec

4

Current Limit (C/L)

255

max. amp

0/255

max. amperes

5

Not Used

6

Not Used

7

Controlled Acceleration

Compensation

15

8

Not Used

9

Not Used

10

Not Used

11

Speed Limit 1

70

26 volts

60/106

22 to 40 volts

12

Speed Limit 2

80

30 volts

60/106

22 to 40 volts

13

Speed Limit 3

255

Maximum

volts

60/255

22 to maximum volts

14

Speed Limit 4

255

Maximum

volts

60/255

22 to maximum volts

15

Not Used

16

Internal Resistance

Compensation

10

2.28 volts

17

Card Type Selection

with BDI Low Function

54 High Current Limit with lockout function

57 High Current Limit with lockout function

62 High Current Limit with lockout function

17

Card Type Selection

without BDI Function

36 High Current Limit without lockout function

40 High Current Limit without lockout function

44 High Current Limit without lockout function

18

Not Used

19

Not Used

20

Not Used

21

Not Used

22

Not Used

23

Not Used

24

Not Used

22

Type ZP (72 to 80 volts)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

25

Monitor Register

0

—

None

(Temporary storage

register)

26

Monitor Register

0

(Temporary storage

register)

27

Not Used

28

Fault Count Pointer

(Must be reset to zero to clear

Status Codes)

—

—

None

(Temporary storage register

that points to location of last

recorded fault.)

29

Set Hourmeter (tens/units)

0

0

0–99

30

Set Hourmeter

(thousands/hundreds)

0

0

100 to 9900

Function Numbers 31 through 47 can be read and cleared with a Hand Set. These registers store the fault
codes and other data that the controller senses during the operation of the lift truck. These registers can only be
reset to zero. The PC software program automatically resets these registers to zero.

Function Numbers 48 through 62

enable the lift truck to be set to four performance levels by the

operator. (If the customer does not want this function available to the operator, a service person can
set all four levels to the same setting.) Each time the operator pushes the button on the instrument
panel, the performance level will increase by one step. At the maximum (rabbit) level, the
performance levels will begin at the lowest (turtle) level again.

Fcn.

No.

Minimum

Parameter

Maximum Parameter

MODE 1

48

Controlled Acceleration

120

2.5 sec

25

(0.52 sec)

150 (3.1 sec)

49

Speed Limit 2

66

25 volts

60 (22 volts)

106 (40 volts)

50

Speed Limit 3

133

50 volts

70 (26 volts)

255 (Maximum volts)

51

Not Used

MODE 2

52

Controlled Acceleration

80

1.7 sec

25

(0.52 sec)

150 (3.1 sec)

53

Speed Limit 2

80

30 volts

60 (22 volts)

106 (40 volts)

54

Speed Limit 3

160

60 volts

70 (26 volts)

255 (Maximum volts)

55

Not Used

MODE 3

56

Controlled Acceleration

50

1.04 sec

25

(0.52 sec)

150 (3.1 sec)

57

Speed Limit 2

101

38 volts

60 (22 volts)

106 (40 volts)

58

Speed Limit 3

255

Maximum

volts

70 (26 volts)

255 (Maximum volts)

59

Not Used

23

Type ZP (72 to 80 volts)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value (Min/Max)

MODE 4

60

Controlled Acceleration

25

25

(0.52 sec)

150 (3.1 sec)

61

Speed Limit 2

70

26 volts

60 (22 volts)

106 (40 volts)

62

Speed Limit 3

255

Maximum

volts

70 (26 volts)

255 (Maximum volts)

The following registers store information used by the controller and the HYTECH software and do not have
function numbers assigned.

Not Used

Secure Hourmeter (tens/units)

Read Only

Secure Hourmeter

(thousands/hundreds)

Read Only

Secure Auxiliary Hourmeter

(tens/units)

Read Only

Secure Auxiliary Hourmeter

(thousands/hundreds)

Read Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift Truck Serial Number

Lift truck number assigned by

user

Lift truck number assigned by

user