Accessories Parts Guide
2003
ESPAR
Printed: May 2003
Effective: January 1, 2003
May 2003
A member of the Eberspächer group of companies
P/N: 610-200-0503
www.espar.com
inquiries@espar.com
Table of Contents
Page #
Mounting Accessories.......................................................................................................................................................................4
Bulk Wiring.........................................................................................................................................................................................7
Fuse holders, Fuses and Breakers..................................................................................................................................................8
Terminals and Connectors................................................................................................................................................................10
Controls Options...............................................................................................................................................................................13
Fuel Systems Accessories...............................................................................................................................................................16
Please see fuel system guide on page 37 as a guide
for ordering components for Fuel Systems
Exhaust Accessories.........................................................................................................................................................................20
Ducting Accessories.........................................................................................................................................................................24
Plumbing Accessories......................................................................................................................................................................30
Testers, Adapters and Special Tools...............................................................................................................................................35
Fuel System Guide............................................................................................................................................................................37
This publication was correct at the time of going to print. However, Espar Inc. has a policy of continuous improvement and
reserves the right to amend any specifications without prior notice.
When installing Espar air and water heaters, please follow the
installation manual that comes with each heater to avoid trou-
ble as a result of a faulty installation.
The Espar Accessories Manual is divided into the following
main groupings for ease of use
4
Mounting Accessories
Part No.
Print date: May 2003
Mounting plate with seal
CA0 00 019
•
• •
•
1
2
1
2
Side frame mounting tray
for boxed heaters
CA0 10 057
•
• •
Cross frame mounting tray
for boxed heaters
CA0 10 022
•
• •
1 Angle Mounting bracket
CA0 10 023
•
2 Mounting bracket
UKO 19 001
•
• •
•
1 Mounting bracket
CA0 10 085
•
2 Saddle bracket used with 1
25 1864 80 00 01
•
3 Mounting bracket
(model 25 2217 / 2218 / 2219 / 2257)
25 2220 80 00 01
•
3
Mounting Accessories
Part No.
Print date: May 2003
5
Mounting bracket
25 1371 25 00 01
•
Mounting bracket
20 1673 80 00 02
•
•
Mounting Bracket - Hydronic10/D9W
25 1816 80 00 01
•
1 Cargo bracket
CA0 10 034
• •
2 Cargo bracket support
CA0 10 035
• •
1
2
1 Box base
CA0 10 101
•
2 Box lid
CA0 10 102
•
1
2
6
Mounting Accessories
Part No.
Print date: May 2003
“C” clamp 25 mm
(for 22 mm exhaust/air intake)
152 10 048
•
“C” clamp 28 mm
(for 24mm exhaust)
152 10 051
•
“C” clamp 34 mm
(for 30mm exhaust)
152 10 043
•
“C” clamp 41 mm
(large FMP’s)
152 10 040
•
“C” clamp 50 mm
152 10 047
•
•
“C” clamp 10mm
152 00 139
•
Fuel metering pump
Metal angle bracket
1
20 1348 03 00 02
•
2
20 1348 03 00 04
•
3
20 1533 88 00 07
•
1
2
3
Metal / Rubber Shock Mounts
1 8mm Ht, Hex body
20 1185 00 00 01
•
2 15mm Ht, Round body, M8
330 00 036
•
3 1”Ht, Round body, 5/16 x 18 NC
CA0 00 040
• •
•
4 20 mm Ht, Round body, M8
26 9008 07 00 20
•
5 25mm HT, Round body, M6
20 1609 05 00 04
•
6 1” Ht, Round body, M8
CA0 00 062
•
•
•
1
2
3
4
5
6
Reinforcing bracket for p/n 20 1673 80 00 02
20 1673 80 00 04
•
•
special order only
7
Print date: May 2003
Bulk wiring
Rolls are available (984 feet/roll)
* Minimum order of 25 feet
8ga - 1 Core Red
CA1 65 901
•
8ga - 1 Core Brown
CA1 65 906
•
8ga - 2 Core Red, Brown
CA1 65 902
•
10ga - 1 Core Red
CA1 61 912
•
10ga - 1 Core Brown
CA1 65 907
•
10ga - 2 Core Red, Brown
CA1 65 903
•
12ga - 2 Core Red, Brown
CA1 65 923
•
14ga - 2 Core Red, Brown
CA1 65 905
•
16ga - 2 Core Green, Brown
CA1 70 915
•
•
•
18ga - 2 Core Green, Green
CA1 75 901
•
18ga - 3 Core Red, Brown, Yellow
CA1 70 901-001
•
18ga - 4 Core Red, Brown, Yellow, Blue
CA1 70 913
•
18ga - 6 Core Red, Brown, Yellow, Blue, Grey, Black
CA1 70 909-001
•
18ga - 7 Core
Red, Brown, Yellow, Blue, Grey, Brown w/white stripe, Grey w/red stripe
CA1 70 914
•
•
Bulk Wiring
Part No.
8
Fuse Holders, Fuses, Breakers
Part No.
Print date: May 2003
Holder For Ceramic Fuse With 16 Amp Fuse
204 00 099
•
Water Proof Fuse Holder Cover
UK0 18 156
•
ATC 3 Amp Fuse
CA1 07 007
•
ATC 5 Amp Fuse
204 00 079
•
•
ATC 7.5 Amp Fuse
CA1 07 010
•
•
ATC 10 Amp Fuse
CA1 07 006
•
ATC 15 Amp Fuse
CA1 07 002
•
ATC 20 Amp Fuse
CA1 07 005
•
ATC 25 Amp Fuse
204 00 089
•
ATC 30 Amp Fuse
CA1 07 004
•
Ceramic 16 Amp Fuse
204 21 006
•
Ceramic 25 Amp Fuse
204 21 009
•
Packard - ATC Fuse Holder with terminals
CA1 07 001
•
Base/Holder
Bussman BAF 25 Amp Fuse
CA1 04 104
•
Bussman BAF 30 Amp Fuse
CA1 04 108
•
Fuse T6-3amp for thermostat
460 26 001
• •
• •
BussMan Water Proof Fuse Holder
CA1 04 103
•
9
Print date: May 2003
Fuse Holders, Fuses, Breakers
Part No.
Fuse Holder Base
204 31 004
•
Fuse Holder Cover
204 31 005
•
Fuse holder kit 5A, 15A, 25A
22 1000 31 06 00
•
30 Amp Breaker
CA1 07 101
•
25 Amp Breaker
CA1 04 101
•
Breaker Cap
CA1 04 106
•
10
Terminals & Connectors
Part No.
Print date: May 2003
1 10ga - 12ga Female, Tabs
CA1 90 004
•
1 14ga - 18ga Female, Tabs
CA1 90 003
•
2 Flat Terminal
206 73 058
•
2 Flat Terminal
206 73 016
•
•
5 Terminal mini, awg 16-20
206 73 052
•
• •
•
3 Flat Terminal
CA1 90 021
•
1 10ga - 12ga Female, No Tabs
CA1 90 001
•
1 14ga - 18ga Female, No Tabs
CA1 90 002
•
4 10ga - 12ga Male
CA1 90 006
•
4 14ga - 18g Male
CA1 90 005
•
6 Terminal, mini awg 16-20
206 36 018
•
• •
•
3 Terminal with tab, awg 18
CA1 90 059
•
3 Terminal for sensor
CA1 90 023
•
• •
• •
5 Terminal, mini awg 14-18
CA1 90 101
•
• •
•
3/8 Ring Terminal 10-12g
CA1 90 014
•
Ring Terminal
CA1 90 043
•
1 Connector - Female
CA1 91 071
•
2 Connector Lock
CA1 91 073
•
3 Connector - Male
CA1 91 072
•
1 Socket 18g
CA1 90 258
•
•
2 Socket 14g
CA1 90 259
•
•
3 P in 18g
CA1 90 257
•
•
4 Seal Plug
CA1 91 063
•
•
1
2
3
1
2
3
4
1
2
3
4
5
6
1 Lock
CA1 91 074
•
2 Connector
CA1 91 072
•
1
2
11
Print date: May 2003
Terminals & Connectors
Part No.
Fuel Metering Pump Boots
320 31 120
•
Plug and socket connector
206 00 040
•
1 Socket
CA1 90 262
•
•
2 Connector - Male
CA1 91 062
•
•
3 Connector - Female
CA1 91 061
•
•
4 Pin 10g
CA1 90 261
•
•
1 Socket housing male 2 pin
206 00 099
•
2 Socket housing female 2 pin
206 31 004
•
3 Socket housing male 6 pin
206 31 310
•
1 Socket housing female 4 pin
206 31 100
•
• •
•
2 Socket housing female 8 pin
206 31 101
•
• •
•
3 Terminal Male awg 16-20
206 36 018
•
• •
•
1 Socket housing male 4 pin
206 31 296
•
• •
•
2 Socket housing male 8 pin
206 31 298
•
• •
•
3 Terminal Female awg 16-20
206 73 052
•
• •
•
1
2
3
4
12
Terminals & Connectors
Part No.
Print date: May 2003
1 Sensor socket housing 2 pin female
206 31 018
•
•
2 Sensor socket housing 2 pin male
206 31 306
•
• •
•
Socket housing 2 pin, with spring (fmp connection)
206 31 290
•
•
•
•
•
Terminal, mini, female awg 16-20
206 00 180
•
•
•
•
•
Socket housing M Stribel Control
206 31 319
•
Plug for 206 31 319 Stribel
206 75 042
•
13
Print date: May 2003
Control Options
Part No.
12v Rheostat Switch
25 1895 71 00 00
•
• •
• • •
24v Rheostat Switch
25 1896 71 00 00
•
• •
• • •
12v Rheostat Switch
25 1895 71 00 00
• •
24v Rheostat Switch
25 1896 71 00 00
• •
4.6M / 15’ Switch / Thermostat Harness
CA1 70 111 •
• •
•
12v Rotary Switch
CA0 20 012
•
24v Rotary Switch
CA0 20 024
•
12v Thermostat
301 00 154
•
• •
• •
24v Thermostat
301 00 153
•
• •
• •
Thermostat Harness 4.6M / 15’
CA1 70 109
•
•
•
12v Thermostat / Bunk Relay Kit
CA1 00 097
• •
Thermostat only
301 00 135
•
Mini Controller 12v or 24v
22 1000 32 07 00
•
•
Console for Mini Controller 12v or 24v
22 1000 50 08 00
•
•
14
Control Options
Part No.
Print date: May 2003
12v Push / Pull Switch
CA1 00 003
•
24v Push / Pull Switch
CA1 00 004
•
Replacement bulb 12v
207 00 005
Replacement bulb 24v
207 00 006
1 7 Day Timer /Diagnostics 12v or 24v
22 1000 30 40 00
•
• •
• • •
•
2 7 Day Timer /Diagnostics 12v or 24v
22 1000 30 36 00
• •
• • •
•
3 Cosmetic Bezel / Bracket complete bracket kit
25 1482 70 01 00
9 Housing for 7 Day Timer
25 1482 89 00 15
4 Under Dash Mounting Bracket
CA0 10 061
5 7 Day Timer kit with relay 12V
CA1 00 135
• •
•
•
7 Day Timer kit with relay 24V
CA1 00 136
• •
•
•
•
6 7 Day Timer kit with relay 12V
CA1 00 137
• • •
7 Day Timer kit with relay 24V
CA1 00 138
• • •
7 Day Timer with adaptor 12V (water heaters)
CA1 00 200
•
•
•
7 Day Timer with adaptor 24V (water heaters)
CA1 00 201
•
•
•
7 Day Timer with adaptor and bracket 12V (water)
CA1 00 205
•
•
•
7 Day Timer with adaptor and bracket 24V (water)
CA1 00 206
•
•
•
7 Day Timer with adaptor 12V (air heaters)
CA1 00 210
•
• •
•
7 Day Timer with adaptor 24V (air heaters)
CA1 00 211
•
• •
•
7 Day Timer with adaptor and bracket 12V (air)
CA1 00 215
•
• •
•
7 Day Timer with adaptor and bracket 24V (air)
CA1 00 216
•
• •
•
7 Replacement bulb 12V
22 1000 30 88 00
Replacement bulb 24V
22 1000 30 89 00
8 Relay 12V
203 00 093
•
Relay 24V SPECIAL ORDER
203 00 092
•
1
2
4
7
8
Remote Sensor
25 1774 89 03 00
• • •
•
•
6
5
9
3
15
Print date: May 2003
Control Options
Part No.
Timer Relay Kit 12v (mini timer)
22 1000 30 06 00
•
•
Timer Relay Kit 24v (mini timer)
22 1000 30 07 00
•
•
Remote Starter
12v kit- for use with 7 day timer
CA1 00 150
•
12v kit- for use with:
Push/pull switch, Thermostat, 99hr timer & Rheostat
CA1 00 156
•
Mini Controller without temperature sensor 12v or 24v
22 1000 30 66 00
•
• • •
CALLTRONIC (cellular phone not included)
22 1000 32 26 00
•
Radio remote control TP5
22 1000 32 01 00
•
16
Fuel System Accessories
Part No.
Print date: May 2003
Fuel line
2.0mm ID Black Plastic
090 31 125
•
1.5mm ID White Plastic
090 31 118
•
2.0mm ID White Plastic
090 31 117
•
3.5mm ID Black Rubber
360 75 300
•
5.0mm ID Black Rubber
360 75 350
•
7.5 mm ID Rubber fuel hose
360 31 070
•
Clamps
9mm Clamp
10 2063 00 90 98
•
11mm Clamp
10 2063 01 10 98
•
12mm Clamp
10 2063 01 20 90
•
Pick up pipes
1 2.0mm Single Pickup 56cm / 22”
CA0 12 056
• • •
• •
• •
5 2.0mm Single Pickup 61cm / 24”
CA0 12 042
• • •
•
• •
2 2.0mm Double Pickup 56cm /22”
CA0 12 057
• • •
•
• •
7 2.0mm Double Pickup 1/2” NPT
CA0 12 107
1 4.0mm Single Pickup 56cm / 22”
CA0 12 058
•
•
• • •
3 4.0mm Single Pickup 61cm / 24” with ring fitting
CA0 12 012
• • •
5 4.0mm Single Pickup 41cm / 16”
CA0 00 030
• • •
5 4.0mm Single Pickup 61cm / 24”
CA0 12 053
•
•
• • •
4 4.0mm Single Pickup with return
CA0 12 059
•
6 1/4” NPT Compression Fitting
CA0 12 044
•
6 3/8” NPT Compression Fitting
CA0 00 031
• • •
6 1/2” NPT Compression Fitting
CA0 12 005
•
6 3/4” NPT Compression Fitting
CA0 12 082
•
8 Rubber seal ring for fuel pickup
CA0 12 026
• • •
•
• •
Fuel line adapter 3.5 to 5 mm
14.39
25 1888 80 01 02
•
1
2
3
4
5
see index on pg 41 for fuel system
requirements
6
7
8
17
Print date: May 2003
Fuel System Accessories
Part No.
Plastic Fuel Tank 10L /2.6 Gal, plastic
330 00 110
•
Fuel Filter, plastic
25 1226 89 00 37
•
1 Fuel Metering Pump Clamp 34mm
152 00 144
•
• •
• •
• •
2 FMP Holder for Noise Reduction (small pumps)
22 1000 50 03 00
•
• •
• •
• •
2 FMP Holder for Noise Reduction (large pumps)
22 1000 50 07 00
•
• •
•
•
•
Fuel Metering Pump Holder
25 1156 20 00 11
•
•
• • •
Nipple And Connecting Nut
CA0 12 071
•
Fuel Pipe reducer
CA0 12 092
•
see index on pg 37 for fuel system
requirements
Fuel Filter ° (D24/30W series)
330 00 052
•
Fuel Screen ° (D24/30W series)
CA0 12 064
•
1
2
18
Fuel System Accessories
Part No.
Print date: May 2003
Fuel Filter, plastic
(installation in front of fuel pump)
25 1156 20 00 09
•
Cap Nut
116 10 002
•
Fuel hose ring piece
25 1352 88 00 05
•
Ring piece 14mm
25 1373 88 03 00
•
Check valve-one way 6 mm
244 31 060
•
One-way valve 8mm
244 31 061
•
Fuel T-piece
d=4, D=8 mm
262 31 155
•
d=6, D=6 mm
262 31 150
•
d=6, D=8 mm
262 31 151
•
d=6, D=10 mm
262 31 152
•
d=6, D=12 mm
262 31 153
•
Fuel Pump 12V 2.5m suction
25 1226 89 82 00
•
Fuel Pump 24V 2.5m suction
25 1226 89 83 00
•
19
Print date: May 2003
Fuel System Accessories
Part No.
Fuel tank resovoir
330 00 166
•
Pressure equalizing valve for fuel tank
(vent valve)
330 00 167
•
Fuel Nozzle pre heater
25 1698 89 01 00
•
Fuel tank 4L, metal
20 1462 89 15 00
•
20
Exhaust Accessories
Part No.
Print date: May 2003
Elbow (With ø30mm Flex Exhaust)
25 1226 89 55 00
•
• •
• •
• •
90 Degree Exhaust Pipe,
di=ø42mm, da=ø40mm or ø42mm
25 1226 89 46 00
•
•
•
Exhaust Elbow (With 70mm Exhaust)
22 1000 40 03 00
•
Elbow/Drain (With 30mm Flex Exhaust) di=ø30mm
22 1050 89 39 00
•
• •
• •
Elbow/Drain (With 24mm Flex Exhaust) di=ø24mm
25 1226 89 45 00
•
• •
• •
Exhaust Drain (M10x1)
25 8547 16 02 00
•
Drain Closure Cap Nut (M10x1))
116 10 002
•
Drain Closure Ball
CA0 00 026
• •
• •
ø24mm
ø30mm
ø24mm
M10x1
di
M10x1 (not included)
21
Print date: May 2003
Exhaust Accessories
Part No.
Straight Exhaust Fitting (24-30mm)
25 1520 80 01 01
• • •
•
Straight Exhaust Fitting (30-28mm)
25 1226 89 00 28
•
Straight Exhaust Fitting (30-26mm)
25 1226 89 00 29
•
Flexible Stainless Steel Exhaust ø24mm
360 61 550
•
• •
• •
Flexible Stainless Steel Exhaust ø24mm
(no end cap)
360 61 557
• •
•
Flexible Stainless Steel Exhaust ø30mm
360 61 580
•
• •
• •
Flexible Stainless Steel Exhaust ø70 mm
WG4 70 000
•
Flexible Stainless Steel Exhaust ø40 mm
(When Elbow Is Used)
WG4 40 000
•
•
• •
Flexible Stainless Steel Exhaust ø42 mm
(Direct Connect)
WG4 42 000
•
•
• •
Exhaust flex hose 24mm (one layer)
360 61 550
•
• •
• •
Exhaust flex hose 30mm (one layer)
360 61 580
•
• •
• •
Exhaust flex hose 30mm (two layers)
360 61 300
•
Exhaust flex hose ø30 mmx1.3 M with end cap
25 1816 80 08 00
• •
ø30mm
ø24mm
22
Exhaust Accessories
Part No.
Print date: May 2003
Exhaust Muffler for 24mm
22 1000 40 09 00
•
Exhaust Muffler for 24mm
25 1864 81 01 00
•
• •
• • •
• • •
Exhaust Muffler 30 mm
25 1806 80 01 00
• •
Exhaust Muffler 30 mm
25 1226 89 58 00
•
•
•
Exhaust Muffler 40 mm
25 1570 89 01 00
•
Exhaust Insulation Sock
1” for 22mm ID Exhaust
CA0 00 003
2” for 24mm - 42mm ID Exhaust
CA0 00 004
•
3” for 70mm ID Exhaust
CA0 00 009
•
Thru Wall Fitting For
30mm
22 1050 89 43 00
•
• •
• •
• •
• •
40/42mm
22 1050 89 44 00
• •
• •
Exhaust End Cap For
ø24 mm
25 1482 80 00 01
•
• •
• •
Silencer (aluminum) 75mm - 120mm
25 1226 89 15 00
•
•
Silencer (aluminum) 100mm - 150mm
25 1226 89 56 00
• •
23
Print date: May 2003
Exhaust Accessories
Part No.
Exhaust Clamp For
ø70mm
CA1 10 043-001
•
Exhaust connection with drain
25 1226 89 59 00
•
•
Exhaust End Cap with crossbar
ø20 mm
25 1688 80 12 01
•
•
•
ø24mm
25 1729 80 06 00
•
• •
• •
•
ø25 mm
25 1729 89 00 02
• •
ø30 mm
25 1785 80 02 00
• •
ø46 mm
22 1000 40 02 00
• •
•
Clamp for exhaust pipe 26 mm
152 61 102
•
• •
• •
Clamp for exhaust pipe
ø 27 - ø 30 mm
152 10 060
•
ø 30 - ø 33 mm
152 10 061
•
ø 42 - ø 45 mm
152 10 062
•
24
Ducting Accessories
Part No.
Print date: May 2003
Flexible hose 2.0” / 50mm
CA2 00 002
•
Flexible hose 3.0” / 75mm
CA2 00 003
•
Flexible hose 4.0” / 100mm
CA2 00 004
•
Flexible hose
(plastic)
with metal spiral 4.0” / 100mm
360 00 123
•
Flexible air hose
(aluminum, paper, plastic)
2.0” / 50mm
10 2114 29 00 00
•
•
Flexible air hose
(aluminum, paper, plastic)
2.4” / 60mm
10 2114 31 00 00
•
•
Flexible air hose
(aluminum, paper, plastic)
3.0” / 75mm
10 2114 34 00 00
• • •
•
Flexible air hose
(aluminum, paper, plastic)
3.5” / 90mm
10 2114 37 00 00
•
• •
Flexible air hose
(aluminum, paper, plastic)
4.0” / 100mm
CA2 00 004
•
Three way “Y” connectors
75x75x75mm / 3”x3”x3”
25 1226 89 00 44
•
• •
• • •
•
100x100x100mm / 4” x 4” x 4”
25 1226 89 00 45
• •
• • •
•
60x50x50mm / 2.4”x 2”x 2”
25 1688 89 00 03
60x60x60mm
25 1774 89 00 05
•
•
90x90x90mm
22 1000 01 00 21
Reducer for three way ”Y” or ducting union
75 To 50mm / 3” To 2”
25 1226 89 00 46
•
• •
• • • •
100 To 75mm / 4” To 3”
25 1226 89 00 47
•
• •
• • •
•
100 To 50mm / 4” To 2”
25 1226 89 00 48
•
• •
• • • •
75 to 60mm
25 1226 89 00 50
•
• •
• • • •
Hood Adapter
1 60mm To 75mm
25 1688 89 00 10
•
•
2 90mm To 100mm
20 1607 80 00 01
•
• •
•
2 90mm To 4”
CA2 02 002
•
• •
•
1
2
See manuals for specific
guidelines
25
Print date: May 2003
Ducting Accessories
Part No.
Ducting union
60mm
22 1000 01 00 05
•
• •
• • •
•
75mm
22 1000 01 00 06
•
• •
• • • •
90mm
22 1000 01 00 24
100mm
22 1000 01 00 07
•
• •
• • • •
Straight air outlet hood
1 60mm outlet
25 1688 80 03 00
•
•
1 75mm outlet
25 1688 89 02 00
•
•
1 75mm outlet
25 1822 80 01 00
•
•
1 90mm outlet
25 1822 89 01 00
•
•
1 90mm outlet (rear)
25 1729 01 09 00
•
2 60mm outlet
22 1000 01 00 16
•
2 75mm outlet
22 1000 01 00 17
•
90* Bend
di = ø60mm, da = ø60mm
25 1688 89 00 01
•
•
di = ø75mm, da = ø75mm
25 1482 89 00 05
•
•
90* Air outlet hood
60mm Outlet
25 1688 89 01 01
•
•
75mm Outlet
22 1000 01 00 02
•
•
90mm Outlet
22 1000 01 00 03
•
•
90mm Outlet
25 1729 89 10 00
•
1
2
90* Air outlet hood
60mm Outlet
22 1000 01 00 20
•
75mm Outlet
22 1000 01 00 22
•
90mm Outlet
22 1000 01 00 23
•
90mm
26
Ducting Accessories
Part No.
Print date: May 2003
Deflector
60mm / 2 3/8”
20 1577 89 06 00
•
•
50mm / 2”
20 1575 80 08 00
•
80mm
20 1282 22 00 00
•
• •
•
Flange for outlet grille - for duct size
50mm (2”)
20 1575 80 08 01
•
60mm (2 3/8”)
20 1577 89 06 01
•
•
Flange for outlet grille
100mm (4” )
25 1226 89 00 40
•
Rotatable grille
75 or100mm (3”-4”)
22 1050 89 21 00
•
90mm Or 100mm
20 1609 80 09 00
•
• •
Air Intake Hood
60mm / 2.4”
20 1000 40 06 00
•
Adapter Ring
di = ø 60mm da = ø 75mm
22 1000 01 00 08
•
•
di = ø 75mm da = ø 90mm
25 1822 89 00 01
• • •
•
di = ø 90mm da = ø 100mm
25 1729 80 00 01
•
• •
27
Print date: May 2003
Ducting Accessories
Part No.
88mm Black Grille
20 1465 89 05 00
•
• •
• • •
60mm Black Grille
22 1000 01 00 01
•
• •
• • •
133mm Black Grille
25 1729 89 00 05
•
• •
• • •
133mm Nickel Plated Grille
25 1226 89 05 00
•
• •
• • •
Closeable outlets with flange
2” (51mm) Ducting
UK0 13 110
3” (76mm) Ducting
330 31 311
•
• •
•
4” (102mm) Ducting
UK0 13 099
Air inlet safety grille 60mm
25 1688 80 06 00
•
•
75mm
25 1552 05 01 00
•
•
•
90mm
25 1729 80 00 01
•
• •
100mm
25 1226 89 44 00
•
Stainless steel hose clamps
2” Diameter
CA1 10 040
•
• • •
2 3/4” (60mm)
CA1 10 047
•
• • •
3”
CA1 10 041
•
• • •
4”
CA1 10 042
•
• • •
Clamps for ducting
70mm-90mm
10 2065 07 00 90
•
90mm-100mm
10 2065 09 01 10
•
32mm-50mm
10 2064 03 20 50
•
33mm-57mm
CA1 10 040
•
Flange for outlet grille
75mm (3” )
25 1226 89 00 12
•
90mm
20 1297 00 00 01
•
28
Ducting Accessories
Part No.
Print date: May 2003
1 Combustion air hose
10 2114 25 00 00
•
2 End cap
25 1480 89 04 00
•
1
2
Defrosting Nozzle 50 mm
25 1226 89 21 00
•
T-piece 60 x 60 x 60mm
25 1688 89 00 02
•
•
T-piece 75 x 75 x 75mm (metal)
25 1482 89 07 00
•
• •
• • •
Y-piece
D = 60mm d = 50mm plastic
25 1688 89 00 03
•
•
D = 75mm d = 50mm metal
25 1482 80 08 00
• •
•
Process air silencer
75mm (3”)
25 1226 89 15 00
•
• •
•
100mm (4”)
25 1226 89 56 00
•
• • •
29
Print date: May 2003
Ducting Accessories
Part No.
Hose connector 90-90mm
22 1000 01 00 24
•
• •
• • •
Air regulating valve 60mm
330 00 174
•
• •
Air regulating valve 90mm
330 00 175
•
• •
• •
Reducer (plastic)
di = 60mm D = 75mm
25 1688 89 00 10
•
• •
• •
di = 75mm D = 100mm
25 1226 89 00 47
•
• •
• • •
di = 75mm D = 50mm
25 1226 89 00 46
•
• •
• •
di = 75mm D = 60mm
25 1226 89 00 50
•
• •
• • •
di = 100mm D = 50mm
25 1226 89 00 48
• •
• • •
Operating cable for 330 00 174
22 1000 01 03 00
30
Plumbing Accessories
Part No.
Print date: May 2003
1 Molded Hose Standard Pump To Heater
CA0 11 010
• •
2 Molded Hose High Capacity Pump To Heater
CA0 11 008
• •
3 Molded Hose 90 High Capacity Pump To 1”
CA0 11 012
• •
4 Molded Hose 90 Heater 7/8” To 1”
CA0 11 013
•
5 1” Steel Elbow 90
CA0 11 021
• •
6 Straight Connector 1”
CA0 11 022
• •
High Capacity Pump (2280l/hr)
12v
CA1 00 139
• •
24v
CA1 00 140
• •
Standard Pump 7/8” Outlet (1800l/hr)
12v
25 1859 25
•
24v
25 1860 25
•
3/4” Straight Bulkhead Fitting
CA0 11 011
• •
3/4” to 1” Straight Bulkhead Fitting
CA0 11 057
• •
Coolant Fittings
3/4 NPT, 3/4” Barb Brass Fitting
CA0 11 002
• •
3/4 NPT, 3/4” Barb Steel Fitting
CA0 11 003
• •
3/4 NPT, 1” Barb Brass
CA0 11 015
• •
1
2
3
4
5
6
Plumbing Accessories
Part No.
31
Print date: May 2003
3/4” 90 Bulkhead Fitting
CA0 11 037
• •
90 Hose Bend 20mm x .29mtr
CA0 11 023
• •
90 Hose Bend 18mm x 1mtr
20 1645 80 00 01
•
90
o
Hose Bend 1.5” ID
CA0 00 024
•
Water pump (6000 l/hr)
25 1371 89 37 00
•
Water pump (5000 l/hr) 24V
25 1578 25
•
Y-piece for coolant 3/4” ID
CA0 11 065
•
32
Plumbing Accessories
Part No.
Print date: May 2003
Bus 2000 (6000l/hr) 24V
25 1818 25 00 00
•
Coolant Pump (700l/hr) 12V
25 1815 25 01 00
•
Coolant Pump (800l/hr) 12V
330 00 012
•
Coolant Pump (900l/hr) 24V
25 2009 25 00 00
•
Coolant Hose ø 18 mm, L=2000 mm
20 1690 81 00 01
•
Coolant Hose ø 20 mm, L=2000 mm
25 1917 80 00 01
•
•
Plumbing Accessories
Part No.
33
Print date: May 2003
Connecting tube, brass
d = ø 15mm
20 1533 88 00 03
•
•
d = ø 18 mm
20 1528 88 00 03
•
•
d = ø 20 mm
20 1534 88 00 01
•
•
d = ø 22 mm
20 1645 89 00 07
•
•
Reduction tube, brass
D = ø 18 mm, d = ø 15 mm
20 1645 80 02 01
•
•
D = ø 20 mm, d = ø 18 mm
20 1645 89 00 06
•
•
D = ø 22mm, d = ø 18mm
20 1645 89 00 05
•
•
D = ø 22mm, d = ø 20mm
25 1214 89 00 04
•
•
One-Way Check valve
D = ø 18mm, d = ø 18mm
254 00 070
•
•
D = ø 20mm, d = ø 18mm
254 00 073
•
•
D = ø 20mm, d = ø 20mm
254 00 074
•
•
Check valve ø 20 mm
330 00 177
•
Check valve
ø 20 mm
254 00 072
•
• •
34
Plumbing Accessories
Part No.
Print date: May 2003
Check valve ø 20 mm
330 00 176
•
•
Thermostat, brass
D = ø 18mm, d = ø 18mm 70-75
o
C (158-167
o
F)
330 00 123
•
•
D = ø 20mm, d = ø 20mm 70-75
o
C (158-167
o
F)
330 00 124
•
•
D = ø 20mm, d = ø 20mm 45-60
o
C (113-140
o
F)
330 00 158
•
Conversion kit for water pump
22 1000 10 01 00
•
Plumbing Clamps
ø16-ø25mm
10 2064 01 60 25
ø20-ø32mm
10 2065 02 00 32
•
Plumbing Clamps
ø7mm
10 2063 00 70 78
ø9mm
10 2063 00 90 98
ø10mm
10 2063 01 00 98
ø11mm
10 2063 01 10 98
ø12mm
10 2063 01 20 90
ø14mm
10 2063 01 40 98
•
Water pump holder ø 48 mm
22 1000 50 10 00
•
•
Rubber shock
20 1449 00 10 01
•
•
35
Testers/Adapters/Special Tools
Part No.
Print date: May 2003
Diagnostic Unit
CA1 05 020
•
• • •
•
• • •
•
Control Unit Download Device
(D2H control units to computer)
CA1 05 015
•
• • •
•
• • •
•
Diagnostic Unit and KD 2000 Adapters
Adapter
CA1 05 031
•
Adapter
CA1 05 028
•
Adapter for Freightliner factory installations
CA1 05 029
°
Adapter (25 2081, 25 2044)
CA1 05 030
•
Adapter
CA1 05 036
•
Adapter (25 2160, 25 2227) Stribel
CA1 05 044
•
Adapter (KD2000 only)
CA1 05 046
•
•
Adapter (25 2160, 25 2227) Stribel
22 1000 32 52 00
•
Adapter
22 1000 31 86 00
• •
Adapter
22 1000 31 63 00
•
Adapter
22 1000 31 66 00
•
ISO Adapter KD 2000 with Software
22 1524 89 00 00
Test Software KD 2000 Version 2.8
22 1508 89 11 00
° required on D7W Freightliner
Control Unit Download Device Adapter and Software
22 1000 30 87 00
•
•
Control Unit Download Device Adapter and Software
(model 1917/1920)
22 1521 89 00 00
•
36
Print date: May 2003
Circuit Tester
CA1 05 010
•
•
Diagnostic Card With LED
CA1 05 001
•
•
LED Mount Kit
CA1 00 096-001
•
º
Brass Glow Plug Brush
CA0 05 003
•
• • • • • •
• • •
° D7W (1666 model) B7W
Fuel Line Cutter
CA0 05 001
•
Terminal Removal Tool 1.6mm (AMP726519-5)
206 00 204
•
Terminal Removal Tool 2.8mm
(micro-double tab AMP726534-1)
206 00 205
•
Removal Tool, Blade Set
(double tab terminals AMP726519-2)
CA0 05 004-001
•
Wire Crimper
CA0 05 002
•
Electrode Reference Gauge
25 1818 15 04 01
•
Testers/Adapters/Special Tools
Part No.
Fuel System Guide
INDEX
37
This guide is to help in selecting which size fuel line,
rubber hose and clamps are needed for a specific
heater. Refer to the Fuel Systems Accessories part of
this book to get part numbers and pricing.
If you have a Hydronic 4/5...
If you have a D/B1LC, D/B3LC,
D/B5LC or a D5W...
If you have a D7W, D9W
Hydronic 10 or D8LC...
If you have a D12W or D12L...
If you have a
Hydronic 16/24/30/35
Note: Please refer to technical manuals for maxi-
mum height and length specifications on any
heater.
1
2
3
3
3
8
4
5
6
6
6
6
6
6
6
6
6
5
5
5
5
7
5
1
Fuel pipe reducer
2
9mm clamp
3
3.5mm rubber connector
4
2.0mm white plastic fuel line
5
5.0mm rubber connector/fuel line
6
11mm clamp
7
2.0mm black plastic fuel line
8
1.5mm white plastic fuel line
6
6
5
6
2
2
2
3
Optional - and only if
length specifications are
adhered to
2
2
2
2
3
3
3
4
4th Printing - May 2003
Printed in Canada
Espar Products, Inc.
6435 Kestrel Road
Mississauga, Ontario
Canada L5T 1Z8
Canada (Tel):
905-670-0960
800-668-5676
Fax:
905-670-0728
U.S. (Tel):
800-387-4800
www.espar.com
inquiries@espar.com
A member of Eberspächer group of companies
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