CATALOGUE CARD
K4-15-134
MINING INDUCTION MOTORS
Issue 1
Dąbrowa Górnicza
3SG6 200... i 3SG6B 200...
Page 1 / 6
File No: 45, 55, 60 kW 3SG6 200... i 3SG6B 200....doc/2005
Translated by: PTU - DAMAR - Sosnowiec
APPLICATION
The motors of 3SG6 (B) 200S-4… type are motors of special application and intended for driving mining machines
and equipment, especially for driving combined cutters loaders.
The motors can be used in underground parts of mines and surface installations of the mines, where there are
possible explosion conditions for methane and/ or coal dust.
There is also possible to operate the motors in the surroundings where the explosion-proof equipment is not
required.
CHARACTERISTIC FEATURES OF MOTORS
•
Induction 3-phase motors with potted squirrel-cage rotor,
•
Explosion-proof construction with flame-proof casing of motor „d” - mark
I M2 EExd I, equipment ranked
as group I of category M2 acc. to Directive 94/9/EC,
•
The degree of protection IP 55 acc. to PN-EN 60034-5:2000U,
•
The motors are cooled by water flowing through the water jacket of body,
• The motors 3SG6B 200… have hollow shaft with torsional shaft protecting the motor against overloads,
motors 3SG6 200… have solid shaft,
• Primary voltage executions:
440, 500, 550, 660, 1000, and 1140V – 50Hz – for motors of 3SG6 (B) 200S-4f type,
440, 480, 500, 660, 1000 and 1140V – 50Hz – for motors of 3SG6 (B) 200S-4A (B) f type,
After settlement it is possible to execute the motors for other voltage up to 1140V and frequency of 60Hz
•
Class of insulation: class H,
•
Thermal protection of motors: bimetal sensors (NC) or posistor PTC sensors -in winding and bearing nodes –
two identical circuits: basic and stand-by,
•
Temperature control: thermometric resistors Pt 100 in winding and bearing nodes or in winding and bearing
node on driving side – execution
•
Two-inlet terminal box with one or two cable inlets with rubber gaskets selected to the outer diameters of
feeder cable, type Wk2u/... produced by Damel -Catalogue Card K4-15-136.
•
The motor is equipped with the final link of protection conductor continuity control circuit, mounted in the
terminal box – primary execution: the final link CK-OA, DAMEL produced
After settlement the assembly of final unit CK of other type is possible (e.g. diode+resistor, reverse polarity,
etc.) produced by DAMEL catalogue card K4-15-121.
• Feeding and start-up: the motors are intended for feeding from power network – start-up by direct switching on
the voltage or from the frequency converter of class MSI (PWM).
The motors can operate in the range of frequency:
-
0<f<50 Hz at constant torque (nominal torque determined at frequency of 50Hz),
-
50 < f < 100 Hz at constant power (nominal power determined at frequency of 50Hz),
•
The motors adapted for work in temperate climate; after settlement the adaptation for work in tropical climate
TA or TH is possible.
COMPATIBILITY WITH REQUIREMENTS OF STANDARDS
The motors meet requirements of Directive 94/9/EC (ATEX), European harmonized standards and domestic
norms:
- norms for electrical equipment in areas of explosion hazard:
- EN 50014:1997+A1:1999+A2:1999 – Polish equivalent PN-EN 50014:2002U,
- EN 50018:2000+A1:2002 – Polish equivalent PN-EN 50018:2002U + A1: 2003U,
- EN 50019:2000 – Polish equivalent PN-EN 50019:2002U,
- norms for rotational electric machines:
- EN 60034-1:1998+A1:1998+A2:1999+AC:2000 – Polish equivalent PN-EN 60034-1:2001
- domestic norms for induction motors for mining machines:
-
PN G-38010:1997 .
CATALOGUE CARD
K4-15-134
MINING INDUCTION MOTORS
Issue 1
Dąbrowa Górnicza
3SG6 200... i 3SG6B 200...
Page 2 / 6
File No: 45, 55, 60 kW 3SG6 200... i 3SG6B 200....doc/2005
Translated by: PTU - DAMAR - Sosnowiec
CERTIFICATES
The motors have the certificates:
-
certificate EC (ATEX ) issued by notified Testing Station GIG KD “BARBARA”,
valid on the area of European Union.
- certificate of Russian Testing Station MOC „Сертиум”, valid on the area of the Russian Federation.
DANE TECHNICZNE
Tabela 1
VALUES
PARAMETERS
3SG6(B) 200S-4f
3SG6(B) 200S-Af 3SG6(B)
200S-4Bf
Rated power P
N
[kW]
45
60
55
Current at rated voltage
I
N1000V
[A]
34
44
41
I
N1140V
[A]
30
39
36
Power factor cos
ϕ
N
0,83 0,87 0,87
Efficiency
η
N
[%]
92 91 91,5
Rotational speed n [min
-1
] 1463
1455
1458
Rated moment M
N
[Nm]
294
394
360
Multiplicity of start-up current I
K
/I
N
6,2 5,5 5,9
Multiplicity of start-up moment M
K
/M
N
2,4
2,4
2,6
Multiplicity of critical moment M
Kr
/M
N
2,8 2,1
2,3
Mode of operation
S1
S4-60% 40c/h J
ext
/J
M
= 1 (FI.2)
Rotor moment of inertia J
M
(for motors 3SG6B with the torsional
shaft)
[kgm
2
]
0,31 0,4 0,4
Minimal flow of cooling water
[dm
3
/min]
8 10 10
Mass of motor [kg]
380
410
410
1.
The parameters of motor: rated current, efficiency, power factor, rotational speed and rated moment
relate to rated load at rated feeding conditions – 50Hz.
2.
Multiplicities of start-up current, start-up moment and critical moment refer to direct connection of
the motor to the supply network (mains).
3.
J
ext
– inertia moment of motor load referred to the shaft of motor.
CATALOGUE CARD
K4-15-134
MINING INDUCTION MOTORS
Issue 1
Dąbrowa Górnicza
3SG6 200... i 3SG6B 200...
Page 3 / 6
File No: 45, 55, 60 kW 3SG6 200... i 3SG6B 200....doc/2005
Translated by: PTU - DAMAR - Sosnowiec
DRAWINGS
Fig. 1. Diagram of motor connections – winding, protective terminals, thermal protection.
Fig. 2 Diagram of cooling system
WINDING
BEARING
Bimetal sensors NC or posistor sensors PTC
Water inlet
Water outlet
Body
CATALOGUE CARD
K4-15-134
MINING INDUCTION MOTORS
Issue 1
Dąbrowa Górnicza
3SG6 200... i 3SG6B 200...
Page 4 / 6
File No: 45, 55, 60 kW 3SG6 200... i 3SG6B 200....doc/2005
Translated by: PTU - DAMAR - Sosnowiec
Fig. 3 Overall and assembly dimensions of motors
Transport holders
View X
View W
Detail „a” concerning
motors 3SG6B
concerning motors 3SG6B 200S-...
Detail „a”
concerning motors 3SG6B 200S-...
Type of motor Power
Inlet and outlet of water
Stopper Zk2u
or cable inlet Wk2u
Cable inlet Wk2u/d80
or Wk2u
Soldered of tin
The end of shaft with splines
acc.
to
CATALOGUE CARD
K4-15-134
MINING INDUCTION MOTORS
Issue 1
Dąbrowa Górnicza
3SG6 200... i 3SG6B 200...
Page 5 / 6
File No: 45, 55, 60 kW 3SG6 200... i 3SG6B 200....doc/2005
Translated by: PTU - DAMAR - Sosnowiec
CONDITIONS OF OPERATION AND APPLICATION
•
Ambient temperature
0÷40
o
C
•
Relative humidity at temperature of 35
o
C
97÷100%
•
Height above the sea level
≤ 1000m
•
Degree of corrosive aggressiveness C acc. to PN-71/H-04651
•
Admissible inclination of the shaft axis to level
≤ 30
o
•
Parameters of cooling water at inlet of cooling system
-
maximum temperature
+30
o
C
-
maximum static pressure
3MPa
-
minimum flow
according to table1
•
Supply voltage
(0,95÷1,05)U
N
•
Water circulation terminal
M27x2
•
Electrical terminal
Power supply connection – mining armor conductor with rubber armor and insulation, multicore, screened for
voltage of 0, 6/1kV, with section area of cores selected to operating conditions.
Connection of circuits of temperature sensors and temperature control thermometric elements – auxiliary cores of
feeder cable or multicore armored (control) pilot wire with section area of wires up to 4mm
2
.
When connecting the motor with one conductor the other inlet hole of the terminal box is stopped FLP by stopper
Zk2u.
• Leading the armor conductors to terminal box through cable inlets selected according to the outer
diameter of conductors acc. to table 2.
Table 2
Type of inlet
Wk2u/...
.../d55-24-28 .../d55-28-32 .../d55-30-34 .../d80-34-38 .../d80-36-40 .../d80-40-44 .../d80-41-46 .../d80-44-49 .../d80-48-53 .../d80-52-57
Feeder
cable
Range of
cable
diameters
24 ÷ 28mm 28 ÷ 32mm 30 ÷ 34mm 34 ÷ 38mm 36 ÷ 40mm 40 ÷ 44mm 41 ÷ 46mm 44 ÷ 49mm 48 ÷ 53mm 52 ÷ 57mm
Type of inlet
Wk2u/...
.../d40-13-16 .../d40-14-17 .../d40-15-18 .../d40-16-19 .../d47-19-21 .../d47-20-24 .../d47-22-26
Pilot wire
Range of wire
diameters
13 ÷ 16mm
14 ÷ 17mm
15 ÷ 18mm
16 ÷ 19mm
19 ÷ 21mm
20 ÷ 24mm
22 ÷ 26mm
OFFER FOR DELIVERIES OF MOTORS
The producer offers motors in primary execution and in options executed against the order from customer
(additional, diversified equipment).
Table 3
1
Constructional characteristic of
motor
2
Basic execution
3
Execution against order
Rated voltage
- 3SG6(B) 200S-4f
440; 500; 550; 660; 1000; 1140V
- 3SG6(B) 200S-4A(B)f
440; 480; 500; 660; 1000; 1140V
other voltage from the range of
440÷1140V
Frequency 50Hz
60Hz
Form of execution
flanged IM 3001 (B3)
-
Class of insulation
H
-
Thermal protection – type of sensors
bimetal (NC)
posistor PTC
Temperature control – thermometric
elements
thermometric resistors Pt 100 in winding
and bearing nodes or winding and bearing
node „N“
Cable inlets
cable inlet Wk2u/d80...see tab.2
and stopper Zk2u
-one or two inputs of type Wk2u/... –
acc. to table 2
The final link of protective conductor
continuity control circuit
CK-0A
CK … appointed by Orderer
(acc. to catalogue card K4-15-121)
Climatic execution
for temperate climate
for tropical climate TH or TA
Constructional characteristic other
than above mentioned
–
acc. to settlements, it can require
acceptance of the unit certifying the
product
CATALOGUE CARD
K4-15-134
MINING INDUCTION MOTORS
Issue 1
Dąbrowa Górnicza
3SG6 200... i 3SG6B 200...
Page 6 / 6
File No: 45, 55, 60 kW 3SG6 200... i 3SG6B 200....doc/2005
Translated by: PTU - DAMAR - Sosnowiec
The following items are included to the delivered motor by producer:
- running-technical documentation ( RTD - Service Manual of the motor).
- declaration of conformity EC.
ORDERING PROCEDURE
The following data should be stated in the order directed to the address of manufacturer given below:
- type of motor, power
- rated voltage and frequency
- motor execution: preliminary – see table 3 column 2 or execution against order, for which required equipment and
constructional characteristic should be determined acc. to table 3 column 3.
When ordering we recommend to fill up the questionnaire „Statement of technical data of the motor...” – accessible at
internet (web) sites and in Marketing Department of DFME DAMEL.
The producer offers additionally:
- guarantee and after guarantee service,
- delivery of spare parts,
- training of employees in the range of correct maintenance and operating the motor.
Producer reserves the right to implement to the motor changes resulting from technical progress.
Dąbrowska Fabryka Maszyn Elektrycznych DAMEL S. A.
Aleja Józefa Piłsudskiego 2, 41-300 Dąbrowa Górnicza, POLSKA, tel: (32) 262-32-30 do 39
Faks (32) 264-34-26, 264-10-12, http: www.damel.com.pl, email: office@damel.com.pl
Elaboration: „DAMEL” – TK/PS/10/2004
Date of translation : August 24, 2005