Protein quality in bacterial
inclusion bodies
Salvador Ventura
1,3
and Antonio Villaverde
1,2
1
Institut de Biotecnologia i de Biomedicina, Universitat Auto`noma de Barcelona, Bellaterra, 08193 Barcelona, Spain
2
Departament de Gene`tica i de Microbiologia, Universitat Auto`noma de Barcelona, Bellaterra, 08193 Barcelona, Spain
3
Departament de Bioquı´mica i de Biologia Molecular, Universitat Auto`noma de Barcelona, Bellaterra, 08193 Barcelona, Spain
A common limitation of recombinant protein production
in bacteria is the formation of insoluble protein
aggregates known as inclusion bodies. The propensity
of a given protein to aggregate is unpredictable, and the
goal of a properly folded, soluble species has been
pursued using four main approaches: modification of
the protein sequence; increasing the availability of
folding assistant proteins; increasing the performance
of the translation machinery; and minimizing physico-
chemical conditions favoring conformational stress and
aggregation. From a molecular point of view, inclusion
bodies are considered to be formed by unspecific
hydrophobic interactions between disorderly deposited
polypeptides, and are observed as ‘molecular dust-balls’
in productive cells. However, recent data suggest that
these protein aggregates might be a reservoir of
alternative conformational states, their formation
being no less specific than the acquisition of the
native-state structure.
Introduction
Recombinant protein production is an essential tool for the
biotechnology industry and also supports expanding areas
of basic and biomedical research, including structural
genomics and proteomics. Although bacteria still rep-
resent a convenient production system, many recombi-
nant polypeptides produced in prokaryotic hosts undergo
irregular or incomplete folding processes that usually
result in their accumulation as insoluble, and usually
refractile, aggregates known as inclusion bodies (IBs)
. In fact, the solubility of bacterially produced proteins
is of major concern in production processes
because
IBs are commonly formed during overexpression of
heterologous genes, particularly of mammalian or viral
origin. Consequently, many biologically relevant protein
species are excluded from the market because they cannot
be harvested in the native form at economically con-
venient yields. Although some recombinant proteins do
occur in both the soluble and insoluble cell fractions, many
others are only produced as IBs. To date, the solubility of a
given gene product has not been anticipated before gene
expression. However, it is now clear that the extent of
protein aggregation is determined, at least partially, by a
combination of process parameters, including culture
media composition, growth temperature, production rate
(as result of diverse factors, such as gene dosage, promoter
strength, mRNA stability and codon usage)
, and the
availability of heat-shock chaperones
. All of these
factors can be manipulated to enhance solubility but the
operational range is more limited than that required for a
competent solubility control. Overexpression of chaper-
ones and other folding modulators along with the
recombinant gene has been the most successful approach
for the minimization of IB formation. During the past
decade, hundreds of articles have described particular
chaperone-assisted production experiments with poorly
concluding results, often because of inconsistencies when
considering different protein species, host cell strains or
expression systems
. Although still a matter of
speculation, the origin of such variability might lie in
the distinct requirements of different proteins when
folding in a prokaryotic environment.
In addition, despite the functional redundancy of the
quality control system, the activities of some chaperones
(such as DnaK) cannot be completely complemented by
others
, and their titration causes bottlenecks in the
folding process
. It is also true that an important part
of the bacterial protein quality-control system is organized
into partially overlapping sequential networks, in which
folding intermediates are delivered from one chaperone
(or chaperone set) to another
. This sequential
handling would prevent the proper folding of a misfolding-
prone species when one crucial folding element is not
available at the required concentrations; however, the
overexpression of this bottleneck chaperone would make
the next step of the folding process limiting.
Alternatively, IBs can be a source of relatively pure
protein because they can be easily purified from disrupted
cells. By using IBs as a starting material, and after
applying in vitro refolding procedures, native proteins can
be recovered ready for use
. The main concern
about using IBs as a source material for industrial
purposes is that in vitro refolding procedures are not
universal and need to be adapted for each specific protein.
In addition, the cost and speed of such refolding
procedures are not always convenient in the large-scale
formats needed in industry
The undesired aggregation of recombinant proteins has
been experienced since early recombinant DNA technol-
ogies were developed. However, the physiological and
Corresponding author: Villaverde, A. (
Available online 28 February 2006
Review
TRENDS in Biotechnology
Vol.24 No.4 April 2006
0167-7799/$ - see front matter Q 2006 Elsevier Ltd. All rights reserved. doi:10.1016/j.tibtech.2006.02.007
structural data that has been collected about IBs during
the past five years are now offering the first steps towards
an integrated model of protein aggregation in bacteria
. In addition, picturing how IB formation is connected
to the physiology of the cell during the conformational
stress imposed by protein overproduction is now
becoming possible.
Morphology and composition
In actively producing recombinant E. coli cells, IBs are
seen as refractile particles, usually occurring in the
cytoplasm
, although secretory proteins can also
form IBs in the periplasm
. Under electron microscopy,
IBs appear rather amorphous
but, after detergent-
based purification, scanning microscopy reveals them to
be rod-shaped particles
. In vitro protease digestion
of purified inclusion bodies occurs on IB-associated
proteins as a cascade process
in which target
sites are sequentially activated or exposed to the enzyme
in a defined manner. This in-order cleavage indicates both
conformational flexibility and accessibility of IB proteins.
Also, partially digested IBs have a granular architecture
that might be compatible with IBs being formed by
the clustering of protease-resistant, smaller aggregates.
Classical proteomics of IBs showed them to be relatively
homogeneous in composition and mainly formed by the
recombinant protein itself
. Although occurring in
variable proportions, the recombinant product can reach
more than 90% of the total embedded polypeptides
,
which is a convenient protein supply for further in vitro
refolding. The remaining material includes proteolytic
fragments of the recombinant protein
, traces of
membrane proteins
, phospholipids and nucleic
acids
, at least some of these being contaminants
retained during the IB purification procedures
. In E.
coli IBs, the small heat-shock proteins IbpA and IbpB
have been identified
in addition to the main
chaperones DnaK and GroEL
.
Molecular determinants
The large set of polypeptides forming bacterial IBs are not
related, either structurally or sequentially, and include
small, large, monomeric, multimeric, prokaryotic or
eukaryotic proteins. Thus, aggregation inside bacterial
factories has long been considered to be a nonspecific
process, resulting in the formation of disordered intra-
cellular precipitates. Accordingly, several general features
inherent to the particular molecular status of the protein
but irrespective of its nature have been suggested to
promote IB formation. These include: high local concen-
trations of the produced polypeptide; transient accumu-
lation of proteins in totally or partially unfolded
conformations, with reduced solubility related to that of
the native form
; the accumulation of unstructured
protein fragments as a result of proteolytic attack
; the
establishment of wrong interactions with the bacterial
folding machinery
; the lack of the post-translational
modifications needed for the solubility of some eukaryotic
polypeptides
; and the prevention of proper disulfide
pairing in the reducing cytoplasmic environment
Although such environmental factors are relevant for
IB formation, the intrinsic nature of a polypeptide and its
sequence also determine its partitioning between the
insoluble and soluble cell fractions. Several classical
observations, together with recent results, reinforce this
view. The high purity of the recombinant protein in IBs,
and
the
recurrent
observation
that
recombinant
expression results in the formation of a reduced number
of IBs (usually one)
, suggest that they might be
formed by the growth of a small number of initial founder
aggregates by a nucleation-like mechanism relying on
molecular recognition events. Several observations sup-
port this view. First, specificity of polypeptide association
during aggregation processes has been seen in in vitro
refolding studies of proteins in complex protein mixtures
. Second, the folding intermediates of different
proteins tend to self-associate, in vitro, instead of co-
aggregating, despite the fact they form IBs when
expressed individually in bacteria
. Finally, and more
interestingly, under certain conditions, co-expression of
two proteins from genes carried on the same plasmid
results in the formation of two types of cytoplasmic
aggregates, each enriched in one type of recombinant
protein
. This segregation of the protein aggregates is
not the result of a temporal dependence of deposition,
supporting the view that, seeing as it occurs in vitro,
aggregation of proteins into IBs is a selective process.
IBs have long been thought to be devoid of all molecular
architecture, according to the view that unspecific
hydrophobic interactions drive the deposition process.
However, pioneering studies in the early 1990s
together with more recent investigations
, run
against this view. The use of attenuated total reflectance
infra-red spectroscopy for IBs analysis has shown that,
irrespective of the native protein structure, formation of
IBs results in the acquisition of significant new b-sheet
structures compared with the native conformation, even
for b-sheet-rich proteins. The persistence of some native
conformation in addition to the presence of disordered
chain segments has been also described, the content
depending on the particular IB-forming protein
. The
structural data suggest that the newly formed b-sheet
architecture in IBs is stabilized by a network of hydrogen
bonds between different chains, resulting in tightly
packed,
extended
intermolecular
b
-sheets.
These
b
-sheet-rich polypeptides or polypeptide regions would
be resistant to proteolysis, and it is enticing to propose
that they might constitute the above mentioned multiple
protease-resistant nuclei within IBs, whereas proteins or
protein segments in native and specially disordered
conformations would constitute the protease-sensitive
part of IBs.
In this context, an obvious question arises: how do
specific interactions that occur during the nucleation
process result in a more or less common structure for all
IBs? Although only a few studies have addressed this topic
for IBs, it has been a key issue in the closely related area of
protein misfolding and aggregation into amyloid fibrils.
Independent of the forming protein, all amyloid fibrils
share a predominant b-sheet architecture
. This
conformation, as in the case of IBs, is stabilized mostly
Review
TRENDS in Biotechnology
Vol.24 No.4 April 2006
180
by the establishment of non-covalent interactions between
polypeptide backbones, which are common to all proteins
. For amyloids, it has been proven that the propen-
sities of protein backbones to aggregate are sharply
modulated by their amino acid sequences, with certain
stretches acting as ‘hot spots’ from which aggregation can
nucleate specifically
. This can be the case for IBs
too. Recently, it has been shown that a preformed IB can
act as an effective aggregation seed for the deposition of its
partially folded soluble protein counterpart in a dose-
dependent manner
. Moreover, the seeding process is
highly specific because IBs promote the deposition of
homologous but not heterologous polypeptides
.
Sequestering of homologous misfolded species into IBs
might be a refined mechanism to reduce the potential
toxicity of partially folded monomers or small oligomers
, of which the solvent-exposed hydrophobic surfaces
might interact, improperly, with a large number of cellular
components and/or exhaust the in vivo folding machinery,
thereby hampering the folding and function of the cell
proteins. Thus, the establishment of specific interactions
during aggregation might be a conserved strategy with a
role in cellular protection, which seems to be the case in
IB-forming recombinant bacteria
. In summary,
protein aggregation as bacterial IBs and as amyloid fibrils
shows more than one coincident trait (
Sequence determinants
The impact of point mutations on IB formation in several
protein systems also suggests that the primary structure
of a polypeptide somehow determines its propensity to
aggregate into IBs, whereby specific changes have a huge
impact on solubility. However, to forecast the effect of
sequence changes on the aggregation propensity in E. coli
still constitutes a challenge because the structural and
thermodynamic context in which they occur must be taken
into account, and these parameters are not easily
predictable.
Furthermore,
consistently
identical
mutations in different protein systems have been shown
to result in dissimilar effects
. Nevertheless, the
increasing number of structural genomic initiatives, and
the concomitant need for soluble recombinant proteins,
has pushed several attempts to predict IB formation
directly from the primary structure
but still with
inconsistent results. Among the intrinsic factors proposed
to be related to the propensity of a polypeptide to be
incorporated into IBs are: the size of the polypeptide; its
phylogenetic origin; the protein family and/or fold; the
charge average; the proportion of aliphatic residues; the
in vivo half-life; the frequency of occurrence of certain
dipeptides and tripeptides within the sequence; the
proportion of residues with good b-sheet propensity; and
the fraction of turn-forming residues. The reasons behind
the discordance among approaches rely on the inherent
difficulty of the addressed problem, namely aggregation
propensity is the net result of several extrinsic and
intrinsic factors and many of them are important to
different extents depending on the protein and expression
contexts
. In addition, it is clear that the solubility of
recombinant heterologous proteins has nothing to do with
the forces that have shaped sequences during evolution.
Thus, it is implausible that particular polypeptide proper-
ties, which lead to increased solubility of a recombinant
protein, would dominate in any given group of proteins.
This hampers the detection of relevant patterns influen-
cing IB formation.
Protein quality and dynamics
Overall, recent data suggests that IBs might embrace
conformational states different to those observed in the
soluble cell fraction, ranging from enriched b-forms to
native or native-like structures
(
). The
heterogeneous conformational status of IB protein was
hinted by the modeling of in vitro IB proteolytic digestion,
where different species with distinctive proteolytic sensi-
tivity were detected
. Such heterogeneity is
probably supported by the fact that the volumetric IB
growth during gene overexpression is the result of
unbalanced protein deposition and simultaneous cell-
driven physiological removal. Interestingly, at least a
fraction of IB protein is in continuous dynamic transition
between soluble and insoluble cell fractions
and, in
the absence of protein synthesis, cytoplasmic IBs are
almost completely disintegrated in a few hours
Therefore, rather than being mere molecular ‘dust-balls’
of the folding machinery, IBs are protein reservoirs that
are profoundly integrated in the protein quality system of
the cell
, and the embedded protein is under
continuous quality surveillance. Disaggregating ATPase-
associated chaperones (AAA
C
), sharing conserved ATP
binding and hydrolysis motifs (essentially ClpB), are
probably key elements in IB protein release because
they are responsible for protein reactivation in thermally
stressed cells
. Small heat-shock proteins (IbpAB),
commonly associated with IB proteins
, are also
important contributors to the disintegration process,
acting in a chaperone team that includes ClpB and
DnaK
. Other cytoplasmic chaperones, such as
GroEL, GroES and ClpA, are probably assisting removal
of the IB protein because, upon arrest of protein
production, IBs are more stable in their respective absence
. Furthermore, in IB-forming recombinant E. coli
cells, DnaK, GroEL and IbpAB have been identified as IB
Table 1. Main functional and structural traits of bacterial
inclusion bodies resembling those of amyloids
Feature
Refs
High purity of the aggregate
Aggregation mainly from folding intermediates
Sequence-specific aggregation
Chaperon-modulated aggregation
Seeding-driven aggregation
Aggregation propensities strongly affected by point
mutations
Reduced aggregation by stabilization of the native
structure
Intermolecular, cross b-sheet organization or in
general, enrichment of b structure
Fibril-like organization (of soluble protein aggregates)
Amyloid-tropic dye binding
Enhanced proteolytic resistance (of a fraction of IB
protein species)
Protection from cytotoxicity
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TRENDS in Biotechnology
Vol.24 No.4 April 2006
181
components
. Intriguingly, most cellular DnaK
molecules have been observed at the IB interface
where this chaperone probably acts by refolding or
releasing IB polypeptides in cooperation with ClpB and
IbpAB
. Recent insights on the disaggrega-
tion process have provided fascinating details about its
molecular mechanics. The protein ClpB recognizes sub-
strates through the conserved Tyr251 residue sited at the
central pore of the first AAA domain. This fact suggests a
translocation event for ClpB-mediated protein removal
that acts on discrete protein molecules rather than
on aggregated sections
. Both DnaK and ClpB middle
domains might also contribute by providing an unfolding
force in a still unsolved mechanism, acting in coordination
with the translocation event
Conversely, it seems that proteases are secondary tools
for aggregate processing, acting on IB polypeptides once
released
or during disaggregation
; however,
in situ digestion of IB protein has been suspected, through
indirect in vivo and in vitro observations
. In
support of a direct proteolytic attack, the absence of either
Lon or ClpP proteases largely minimizes IB disintegration
. However, in a ClpP
K
background, IB proteins
released to the soluble cell fraction remain stable and
can refold to a functional form
, highlighting this
enzyme
as
a
controller
of
the
quality
of
disaggregated proteins.
The heterogeneous conformational nature of IB pro-
teins is, in addition, reflected by the relatively high
activity of IBs formed by enzymes such as galactosidases
and other glucanases
(
). Recently, the
same has been observed for aggregating fluorescent
proteins that generate highly emitting IBs
. In fact,
when analyzing the specific activity of soluble and IB
forms of b-galactosidase fusions, such values are within
the same order of magnitude
. This similarity can be
partially attributed to the occurrence of ‘soluble aggre-
gates’
, namely clusters of soluble but biologically
inactive protein, organized as fibers, which might even-
tually be among IB precursors
. Such elements would
Translational apparatus
Translational apparatus
Deposition
Soluble fraction
Insoluble fraction
Refolding
and Proteolysis
TRENDS in Biotechnology
Figure 1. Recombinant proteins produced in distant translational factories within
the bacterial cytoplasm occur in either soluble or insoluble cell fractions. Such
entities are virtual cell compartments (indicated by a vertical dashed line) between
which proteins are distributed according to their fractionation under high-speed
centrifugation. A fraction of de novo synthesized polypeptides can immediately
reach the native conformation and are fully functional (yellow spheres). Other
molecules enter into incorrect, dead-end folding pathways, are non functional and
tend to aggregate because of the presence of solvent-exposed hydrophobic
surfaces (small brown boxes). Aberrant folding forms and folding intermediates
can have properly folded domains that, if embracing active sites, might be still fully
or partially functional, although tending to aggregate (orange boxes). The
backbones of these protein forms can interact in a sequence-dependent manner
and under second-order kinetics to form small, b-sheet-enriched, soluble
aggregates, organized as fibers or other cluster types. Soluble aggregates are
trapped, specifically, in larger aggregation nuclei, forming one or a few IBs (vertical
brown box in the insoluble cell fraction) according to first-order kinetics. Therefore,
IBs contain both inactive (unfolded) and active (partially folded or eventually
properly folded) protein species that might self-organize in a concentric manner.
Here, native-like species surround unfolded, densely packaged and proteolytically
stable polypeptide chains. Protein material is steadily transferred between these
virtual cell compartments by either deposition into IBs or refolding and/or
proteolysis of IB proteins, generating a conformational continuum between soluble
and insoluble cell fractions. Therefore, incorrect folding and aggregation, or proper
folding and solubility, are not perfectly pair-matched events because both active
and inactive protein forms can be found in either the soluble or the insoluble
fractions.
Table 2. Some structural and functional evidence that properly folded protein species are a significant component of bacterial IBs
IB protein
Structure (determination method)
Biological activity (% relative to the
soluble counterpart, when determined)
Refs
Green- and blue-fluorescent protein
fusions
High IB fluorescence emission in vivo
(between 20 and 30%)
b
-galactosidase and b-galactosidase
fusion proteins
High specific activity in purified IBs
(from around 30 up to more than 100%)
Di-hydropholate reductase
Low activity in purified IBs (6%)
Endoglucanase D
High activity in purified IBs (25%)
b
-lactamase
Detectable activity in purified IBs
HtrA1 serine protease
Detectable activity in purified IBs
Interleukin-1 b
Native-like secondary structure (FTIR)
a
Several a-helix-rich hyperthermophilic
proteins
Native-like secondary structure
(FTIR; NMR; CD)
b,c
TEM b-lactamase
Native-like secondary structure (FTIR)
Lipase
Native-like secondary structure (FTIR)
Human granulocyte-colony
stimulating factor
Native-like secondary structure (FTIR)
Human growth hormone
Native-like secondary structure (FTIR)
Human interferon a 2b
Native-like secondary structure (FTIR)
a
FTIR, Fourier transformed infrared spectroscopy.
b
NMR, nuclear magnetic resonance.
c
CD, circular dychroism.
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TRENDS in Biotechnology
Vol.24 No.4 April 2006
182
reduce the average specific activity of the recombinant
enzyme in the soluble cell fraction. Contrarily, an
important part of the IB protein population must be
properly folded and coexist with the background inter-
molecular b-sheet organization
(
). Again, this
might be indicative of conformational variability within
IBs as a result of either native-like and b-enriched
polypeptides, polypeptides trapped by b-enriched aggre-
gation determinants (but keeping properly folded active
site domains), or a combination of both. Although the
specific activity of IB enzymes relative to their soluble
versions is highly variable when comparing different
proteins (
), IBs formed by enzymes seem to be
immediately useful in bioprocesses; they can skip any
refolding step because their porous nature would permit
substrate processing by the active enzyme molecules
.
Importantly, the availability of IbpAB and its occurrence
in enzyme IBs significantly enhances their biological
activities
. This observation confirms that these
small heat-shock proteins, believed to preserve the
folding-competent state of target proteins
and keep
them suitable for refolding
, are also efficient at
preserving their native structure within aggregates.
Conclusions and future prospects
Rather than being ‘scrambled eggs’, bacterial inclusion
bodies are dynamic and conformationally diverse struc-
tures, formed by a sequence-selective aggregation process
that is probably driven by certain ‘hot spots’ within the
protein sequence. Furthermore, neither are they the dead-
end of deficient folding processes but rather the transient
reservoirs of aggregated polypeptides that are still under
the quality control surveillance of cell chaperones and
proteases. Recent insights into IB structure reveal that
native or native-like proteins, or protein domains, coexist
with b-sheet-rich intermolecular assemblies that share
functional and architectural features with amyloid aggre-
gates. In addition, the biological activity of enzymes and
fluorescent proteins forming IBs is not dramatically lower
than their soluble counterparts. Deeper exploration of this
fact
will
open
intriguing
possibilities
for
the
biotechnological industry.
Acknowledgements
AV acknowledges the support for research on protein aggregation through
grants BIO2004–00700 (MEC;
) and 2005SGR-00956
(AGAUR;
). SV is recipient of a ‘Ramo´n y Cajal’
contract awarded by the MCYT-Spain and co-financed by the Universitat
Auto`noma de Barcelona (UAB;
), and founded by
PNL2004–40 (UAB) and 2005SGR-00037(AGAUR).
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