APLISENS Sp. z o.o., ul. Morelowa 7
, tel. +4822 8140 777
fax +4822 8140 778, www.aplisens.com.pl, e-mail: aplisens@
.pl
, 03-192 Warszawa
aplisens.com
Version II/2002
APR-2000
Smart differential pressure transmitter
ü Programmable zero shift, range and damping ratio
ü Selectable linear or radical conversion characteristic
ü Standard Bell 202 communication (Hart protocol compatible)
ü Full resistance against up to 10 MPa static overpressure
ü 0.16% conversion error; digital compensation of secondary errors
ü Exi
a
I/IICT6 spark proof
Design and application
Our APR-2000 transmitter is designed to measure differential
pressure of vapours, gases and liquids. As the active sensing
element we have used a piezoresistive silicon sensor. It is
separated from the medium by a set of diaphragms and by a
specially selected type of manometric liquid. The sensing mod-
ule is built to withstand pressure shock or overpressure of up
to 10 MPa. The housing of the electronic circuit is IP 65 rated.
Settings
You can select the following settings:
♦
Pressure units for the active measurement range,
♦
End-points of range, damping,
♦
Radical conversion characteristics starting from 10% of the
flow value,
♦
Inverted characteristics (output signal 20 ÷ 4 mA).
Calibration
Ability to perform zero shift and calibration against pressure
standard.
Communication
Hart protocol with 4 ÷ 20 mA signal. Setting and calibration
through KAP-01 communicator unit, some Hart compatible
communicators or a PC through an RS-Hart interface and
Aplisens RAPORT-01 configuration software. Additional possi-
bilities of data exchange with APR-2000 are:
♦
Transmitter identification,
♦
Current reading of pressure difference, output current and
percentage of measuring range.
Assembly
The lightweight economical version can be mounted directly
onto the pressure system. We suggest the use of an Aplisens
fixture to mount it anywhere on a
∅
25 pipe.
The transmitter version with process flanges should be
mounted on a 3- or 5- valve manifold. We recommend our pre-
assembled units consisting of transmitters with valve mani-
folds.
To measure levels of liquids which require special process
connectors for closed tanks (e.g. in the chemical and sugar
industries) the transmitter is equipped with one of the Aplisens
diaphragm seals. Pre-assembled units of transmitters and
diaphragm seals are described later in this catalogue.
Aplisens
KAP-01
Communicator
PZ
type
Terminal
Box
with
PG-1
1
Packing
Gland
and
earth
terminal;
IP
65
rated
Ingress
Protection
∅
51
154
∅
5...10
Cable
54
41.3
4 × M10
∅
51
∅
9
2 15
M20×1.5
176
94.5
SW27
∅
6...9 Cable
Electrical Connector
DIN 43650 with PG-11
Packing Gland;
IP 65 rated
Ingress Protection
PD type
102
(for 0…1.6 MPa range)
APR-2000 with type C vented covers
to mount together with a valve manifold
Up to 10 MPa static overpressure
An example with PZ Electrical Connector
APR-2000 Economy Version
with P-type pipe stubs
Up to 4 MPa static overpressure
An example with PD Electrical Connector
Version II/2002
APLISENS Sp. z o.o., ul. Morelowa 7
, tel. +4822 8140 777
fax +4822 8140 778, www.aplisens.com.pl, e-mail: aplisens@
.pl
, 03-192 Warszawa
aplisens.com
Measurement ranges
Maximum Range
(MR)
Minimum Range
Zero Suppression Limit
Overpressure
Limit
Static Pressure
Limit
0...1.6 MPa
160 kPa
0...1440 kPa
0...200 kPa
20 kPa
0...180 kPa
10 MPa
0...100 kPa
7 kPa
0...93
kPa
0...10 kPa
1 kPa
0...9
kPa
(4 MPa for P-type pipe stubs)
-50...50 kPa*
10 kPa
-50...40
kPa
4 MPa
* Recommended for measurement of liquid level with a direct mount diaphragm and an impulse line
(with or without liquid)
Metrological parameters
Accuracy
< ±0.16% for the maximum range (0.2% for the maximum range 10 kPa)
< ±0.4% for the minimum range (0.5% for the maximum range 10 kPa)
Thermal error
< ±0.1% (MR) / 10°C (0.15% for the maximum range 10 kPa)
max ±0.4% (MR) (0.5% for the maximum range 10 kPa) for the whole thermal compensation range
Thermal compensation range
-25...80°C
Zero shift error for static pressure
0.08% (MR) / 1 MPa for maximum ranges 100 kPa, 200 kPa and 1.6 MPa
0.35% (MR) / 1 MPa for the maximum range 10 kPa
0.2% (MR) / 1 MPa for the maximum range -10...10 kPa (APR-2200)
This error can be eliminated by zeroing the transmitter in static pressure conditions
Damping of the sensing module
0.5 s
Additional electronic damping 0...30 s
Error related to changes of U
sup
0.002% (MR) / V
Electrical parameters
Power supply
10...30 V DC (Ex max 28 V)
Output signal
4...20 mA two wire transmission
Resistance required for communication 250...1100
Ω
Load resistance R
U [V]
V
A
sup
[ ]
.
.
Ω ≤
−
⋅
10
0 02
0 95
Operating conditions
Ambient temperature limit
-25...85°C
Process temperature limit
-25...95°C – direct measurement
Above 95°C – measurement through an impulse line or a diaphragm seal
ATTENTION: never allow the liquid to freeze in the impulse line or near the pipe stub of the transmitter.
Construction material of the pipe stubs and diaphragms 00H17N14M2 (316Lss)
Construction material of the case
0H18N9 (304ss)
Construction material of the process flanges
H17N3M2T (304Ti)
Extra features, certificates:
◊
Ex – spark proof
◊
Others – as agreed with Aplisens consultant – tel. +4822 8140 777
Example: APR-2000 Differential Pressure Transmitter / standard features / basic range 0 ÷ 100 kPa / connector / preset
range 0 ÷ 16 kPa with inverted output characteristics / P-type pipe stubs
APR-2000 / 0 ÷ 100 kPa / PD / 16 ÷ 0 kPa / P
1
2
3
4 ÷ 20 mA
e.g. Aplisens
ZL-24
+
–
Electrical diagram
Power
supply
250
< R < 1100
Ω
Ω
Connection to
the communicator
or interface
R – Total resistance of the current loop
Electrical connection of the transmitter
should be made with a twisted pair
cable. It is useful to have free wires for
the connection of the communicator.
APR-2000 /___/__÷__/___/__÷__/___
Extra features:
Ex, others (description)
Ordering procedure
Maximum range
Type of electrical connector PD, PZ
Process connector: P-type pipe stubs, C-type process flanges or
diaphragm seal – code according to the diaphragm seal data sheets
End of preset range – in relation to 20 mA output
Start of preset range – in relation to 4 mA output
PD connector