Hyundai HiTrol 805 L534 85 4


{Change Comments ***********************************************************}

{2/1/91
Copied & modified: Siemens 810T L040.69.3
For: Oskar Vatterott, Inc
Machine: Emco Meyer #340
Control: Siemens Sinumeric 810T
Replaced all occurances of the obsolete StockXDiameter# command with StockXRadius#.
Added InverseSpinOn for Tapping Operation in ToolPath.
SK}

{4/23/91
Modified: Siemens 810T EM L155.71.2
For: Gibbs & Associates
Updated to Version 4.0 per Fanuc 10T MS [-] L001.80 Format.
Only Canned Cycles supported are RoughContour, Threading and PeckChipBreaker.
DWB}

{11/10/94
Updated: Siemens 810T EM L155.80
For: Gibbs & Associates
Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.03/Compost 4.21.23
Changes made per Jackson
Updated to Version 4.1 per Fanuc 10T MS [-] L001.82.1b Format.
Corrected FORMAT3 from '########;0' to '#######0' at Prog Numeric Format Definitions.
Added FORMAT7 '#' for RapidF# at Prog Numeric Format Definitions.
Added RestoreScale Sub per 4-Axis Post Processor.
Modified handling of Approaches.
Added FeedNoCan and FeedRateNoCan subs.
Adds Logic to suppress Feed and FeedRate for SameTool Approaches.
Added ODApproachSP, IDApproachSP, FaceApproachSP and AppMove subs.
Broke up Approach sub for all operations for improved readability and less nested decisions.
Moved StockOff to XCPC and XOpCDC only at Approach sub.
StockOnNoCan still at XSPC.
Added RapidF# at Approach sub.
No Output.
Forces FIRST FeedRateC to Output from ToolPath during FirstOperation OR NewTool.
Modified output of Speed & ConstantSurfaceFeed for SameTool in CheckOffset sub.
Combined and modified CheckRapid subs.
Added StandardXZArcs at setup and initializations.
This ensures correct output following use of NegSideLathe Post Processor containing ReverseXZArcs.
Restructured handling of Exit to Approach moves at SameTool.
Moved XOpECDC for IDExit from end of operation to NewTool, SameTool and end of Prog.
This was to ensure that all operations end at the LAST Features EndPoint.
Added Tracking at end of CannedCycle Roughing RoughContour.
Modified handling of non CannedCycle AutoFinish.
Added bypass of AutoFinish for Non-Canned RoughSimple.
Added bypass of AutoFinish for Non-Canned Threading.
Method of testing for IF NOT Drilling? AND NOT Grooving? AND NOT RoughSimple? AND NOT Threading?
did not allow for AutoFinish pass of IF Turning?
Rewrote to test for IF Turning? ELSE IF Roughing? AND NOT RoughSimple?
Modified AutoFinish Approaches.
Changed RapidC StrtPos to StockOff StrtPosC for Turning.
Added XSPC ZSPC for RoughContour.
Changed ThrdLead to FeedRateC at ToolPath ThreadFeat.
ThreadLead was outputting value without an address.
Added SetPass1 at CannedCycle Roughing RoughContour for safety reasons.
DWB}

{
Format: Hyundai HiTrol 840C[-] L330.85
5/17/95
For: Hyundai
Fixed pitch in G33 style thread
Added G92 to G96 lines
All canned drills now use L98 cycle
Fixed the output of the start position in a canned cycle
Fixed output of pitch in L97 thread cycle
Added support for many of the new Virtual threading options
TH}

{
Format: Hyundai HiTrol 840C[-] L330.85.1
9/29/95
For: AE Thurber
Added G53DO to home position
Seperated G92 MaxRPM from the G96 lines
Added Tool Change pos to end of program
Changed R20 in thread cycle to output pitch
TH}

{
Format: Hyundai HiTrol 840C[-] L330.85.2
10/12/95
For: Hyundai
Changed Canned Threading to Output Major Dia for R21 & R31
Changed G33 threading to output pitch instead of TPI
Remove M51 from output
Fixed Canned Drilling to output forrect values for R24
TH}

{
Format: Hyundai HiTrol 840C[-] L330.85.3
10/30/95
For: AE Thurber
Moved G53 line to be before Tool ID in NewTool
Dwell values (R27,R28) now always output
TH}

{11/1/96,
Initial: Hyundai HiTrol 840C-L330.85.3
Created: Hyundai HiTrol 805 Lxxx.85
For: Phoenix Product Technology Co.
Deleted reamaining M51 from NewTool,
Deleted all ToolOffset stuff,
Changed Tool label to 'D',
MPK}

{12/13/96,
Initial: Hyundai HiTrol 805 L534.85
Created:Hyundai HiTrol 805 L534.85.1
added support for autoclearance, MPK}

{12/16/96,
Initial: Hyundai HiTrol 805 L534.85.1
Created:Hyundai HiTrol 805 L534.85.2
changed arcs to stop on quadrants, changed R output to B for radius, force output of I's J's and B's, MPK}

{12/17/96,
Initial: Hyundai HiTrol 805 L534.85.2
Created:Hyundai HiTrol 805 L534.85.3
added Retag at end, changed Sequence label to N?, MPK}

{1/30/97
Initial: Hyundai HiTrol 805 L534.85.3
Created: Hyundai HiTrol 805 L534.85.4
ForUser: Phoenix Product Technology
Control: Hyundai Hitrol 8G ( Seimans 805 )
Machine: Hyundai
Develop: ComPost2 68K 1.0b11, Virtual Gibbs 3.23
Comment: Modified per marked up readout and conversation with Patrick from CNC Sales.
Tools on a single side can work on both side of the X axis
Tools 01 -> 09 are PosSideLathe StandardXZArcs
Tools 11 -> 19 are NegSideLathe ReverseXZArcs
Index position at Z10.000 by default, HomeZ only.
First Approach move is on X only to put tool slide into position!
CoolOn on line by itself with block delete.
Moved SpinOn to Speed line.
Misc update fixes per Fanuc 10T MS [-] L001.85.01.02
Jim Radcliffe}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '####.####;0'
#3 = '#######0'
#4 = '#####.###;0'
#5 = '0000'
#6 = '#'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(CycleStartXDia#,2)
FORMAT(CycleStartZ#,2)
FORMAT(StockXRadius#,2)
FORMAT(StockZ#,2)
FORMAT(CutDepth#,2)
FORMAT(FeedIPR#,2)
FORMAT(FinishXDia#,2)
FORMAT(FinishZ#,2)
FORMAT(ThreadXInc#,2)
FORMAT(Retract#,2)
FORMAT(Peck#,2)
FORMAT(MUL#, 2)
FORMAT(DIV#, 2)
FORMAT(SUB#, 2)
FORMAT(ADD#, 2)
FORMAT(SpringPasses#, 2)
FORMAT(ToolOffset#,3)
FORMAT(Operation#,3) {.72}
FORMAT(Tool#,3) {.72}
FORMAT(Dwell#,4) {.72}
FORMAT(Program#,5) {.72}
FORMAT(RapidF#,6)
FORMAT(FeedContour#,2)
FORMAT(SPX#,2)
FORMAT(SPZ#,2)
FORMAT(RunInZ#,2)
FORMAT(RunOutZ#,2)
FORMAT(InFeedAngle#,2)
FORMAT(FirstMoveEPX#,2)
FORMAT(HomeZ#,2)
FORMAT(NewHomeZ#,2)
FORMAT(FirstHomeZ#,2)

{Prog Subroutines **********************************************************}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

DoSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolSize$ ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

PSInit: {reset flags from last Op, .70}
RETURN

PSStuff:
RETURN

DoPostScript:
PSInit
EachPS
SeqLabC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqLabC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN

StockOnNoCan:
IF NOT CannedCycle?
StockOn {need stock for SP positioning, if not a canned cycle}
END
RETURN

FeedNoCan:
IF NOT CannedCycle?
FeedC
END
RETURN

FeedRateNoCan:
IF NOT CannedCycle?
FeedRateC
END
RETURN

ApproachSP:
IF ApproachFace?
SeqLabC StockOnNoCan XSPC EOL
SeqLabC StockOff ZOpCPC EOL
StockOnNoCan
IF NotEqual? CycleStartZ# ZOpCP#
SeqLabC FeedNoCan ZSPC FeedRateNoCan EOL
END
ELSE { ODApproach/IDApproach }
SeqLabC StockOnNoCan ZSPC EOL
SeqLabC StockOff XOpCDC EOL
StockOnNoCan
IF NotEqual? CycleStartX# XOpCD#
SeqLabC FeedNoCan XSPC FeedRateNoCan EOL
END
END
RETURN

AppMove:
StockOff ThisOpEntryZCP
RETURN

Approach: { NOT FOR TAILSTOCK, .82 }
Rapid RapidF# { RapidF# Forces FeedRate }
IF ApproachOD?
SeqLabC ThisOpEntryXCP EOL
ELSE
IF ApproachID?
SeqLabC XOpCD EOL
ELSE {ApproachFace}
SeqLabC StockOnNoCan XSP EOL
END
END
SeqLabC AppMove EOL
ApproachSP
SetLineStrtChr('/')
SeqLabC CoolOn EOL
SetLineStrtChr('')
RETURN

CheckOffset:
DoEndOpPS
IF LAST ProgStop?
SeqLabC 'M0' EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqLabC CoolOff EOL
END
END
IF ConstantSurfaceFeed?
IF LAST ConstantSurfaceFeed?
IF NotEqual? MaxRPM# LAST MaxRPM#
SeqLabC Preset MaxRPM EOL
END
ELSE
SeqLabC Preset MaxRPM EOL
END
END
SeqLabC
IF ConstantSurfaceFeed?
IF LAST ConstantSurfaceFeed?
IF NotEqual? SpeedRPM# LAST SpeedRPM#
Speed
END
ELSE
CSSOn 'G96' Speed
END
ELSE
IF LAST ConstantSurfaceFeed?
CSSOff 'G95' Speed
ELSE
IF NotEqual? SpeedRPM# LAST SpeedRPM#
Speed
END
END
END
IF LAST ProgStop?
SpinOn
END
EOL
SeqLabC
IF LAST ProgStop?
CoolOn
ELSE
IF NOT CoolOff? AND LAST CoolOff?
CoolOn
END
END
EOL
RETURN

FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXC MoveZC
IF ArcIJFormat?
ArcIJ
ELSE
ArcR
END
RETURN

CkCRC:
IF NOT CannedCycle?
IF XMove? OR ZMove?
IF NOT LastFeat?
CRCOnC
END
END
IF LastFeat? AND EmptyLine?
CRCOffC
END
END
RETURN

ToolPath:
EACHFeat
GetToolTip
IF LastFeat?
IF Drilling?
IF Tap?
InverseSpinOn
ELSE
IF Dwell?
SeqLabC 'G4X' Dwell# EOL
END
END
END
END
IF PointFeat?
SeqLabC MoveSXYC EOL
ELSE
IF RapidFeat?
SeqLabC
IF LAST ThreadFeat?
Rapid
ELSE
RapidC
END
MoveXC MoveZC EOL
ELSE
IF LineFeat?
SeqLabC CkCRC FeedC MoveXC MoveZC FeedRateC EOL
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, LAST, FIRST or NEXT modifiers in this loop }
SeqLabC FormatArc FeedRateC EOL
NEXTQuadrant
ELSE
IF ThreadFeat?
SeqLabC 'G33' MoveXC MoveZC 'K' FeedIPR# EOL
END
END
END
END
END
NEXTFeat
RETURN

CheckRapid:
CRCOffC
IF LAST CannedCycle?
Rapid
ELSE
IF LAST Threading?
Rapid
ELSE
RapidC
END
END
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
SetAbs
SetMaxRPM('10000')
SetMaxFeed('500')
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: must be all capital letters when typed in.' EOL
' ENDOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
END
EachOp {Start of post processing *********************}
GetLCycle
IF FirstOperation?
EOR 'MPF' Program# EOL
IF UseComments?
IF ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
END
RestoreScale
OpenSub
StockOff {.71.2}
SetHome
Plane
IF ToolOver?('10')
NegSideLathe ReverseXZArcs
ELSE
PosSideLathe StandardXZArcs
END
DoOpComments
DoPostScript
SeqLab AbsOrInc EOL
SeqLabC 'G53' Rapid 'D0' 'Z' HomeZ# EOL
SeqLabC OpToolID EOL
SeqLabC 'G54' EOL
IF ConstantSurfaceFeed?
SeqLabC 'G92' MaxRPM EOL
SeqLabC CSSOn 'G96'
ELSE
SeqLabC CSSOff 'G95'
END
Speed SpinOn EOL
Approach
ELSE
IF NewTool?

{Finish off last Operation}

StockOff {.62}
CheckRapid
IF LAST ApproachOD?
SeqLabC LAST OpExitXCPC EOL
ELSE
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
END
END
SeqLabC LAST OpExitZCPC EOL
DoEndOpPS
SeqLabC 'G53D0'
IF ToolChangeAtHome?
'Z' NewHomeZ#
ELSE
'Z10.'
END
EOL
IF LAST ProgStop?
SeqLabC 'M0' EOL
ELSE
SeqLabC ProgStop EOL
END

{Start new Operation}

IF ToolOver?('10')
NegSideLathe ReverseXZArcs
ELSE
PosSideLathe StandardXZArcs
END
DoOpComments
DoPostScript
SeqLab 'G53' Rapid 'D0' 'Z' HomeZ# EOL
SeqLabC OpToolID EOL
SeqLabC 'G54' EOL
IF ConstantSurfaceFeed?
SeqLabC 'G92' MaxRPM EOL
SeqLabC CSSOn 'G96'
ELSE
SeqLabC CSSOff 'G95'
END
Speed SpinOn EOL
Approach
ELSE
IF SameTool? {.62}

{Start new Operation}

StockOff
IF LAST StraightConnect?
CheckOffset
CheckRapid
SeqLabC StockOnNoCan XSPC ZSPC EOL
ELSE
CheckRapid
IF ApproachOD?
IF LAST ApproachOD?
SeqLabC LAST XOpECDC EOL
ELSE {around}
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
END
SeqLabC LAST OpExitZCPC EOL
SeqLabC LAST OpExitXCPC EOL
END
ELSE
IF ApproachID?
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
ELSE
IF LAST ApproachOD? {around}
SeqLabC LAST OpExitXCPC EOL
END
SeqLabC LAST OpExitZCPC EOL
SeqLabC XOpCDC EOL
END
ELSE {ApproachFace}
IF LAST ApproachFace?
SeqLabC LAST ZOpECPC EOL
ELSE
IF LAST ApproachOD? {around}
SeqLabC LAST OpExitXCPC EOL
ELSE {LAST ApproachID}
SeqLabC LAST XOpECDC EOL
END
SeqLabC LAST OpExitZCPC EOL
END
END
END
CheckOffset
ApproachSP
END
END
END
END {common point for all operations}
IF CannedCycle?
StockOff
IF Roughing?
IF RoughContour?
SetPass2
NewProg
SeqLabC
FORMAT(Program#,6)
'R20=' Program#
'R21=' SPX#
'R22=' SPZ#
'R24=' StockXRadius#
'R25=' StockZ#
'R26=' CutDepth#
'R27=' {Need to set up for cutter comp}
IF CutterRadiusCompensation?
IF CRCLeft?
'41'
ELSE
'42'
END
ELSE
'40'
END
'R28=' FeedContour#
IF ApproachOD?
'R29=11'
ELSE
IF ApproachID?
'R29=13'
ELSE {OD ApproachFace}
'R29=12' {R29=14 is for ID ApproachFace}
END
END
'R30=1'
EOL
SetPass2
SeqLabC 'L95P1' EOL
OpenSub
'L' Program# EOL
DoSubComment
SeqLabC StepMove StrtPos EOL
ToolPath
SeqLabC 'M17' EOL
CloseSub
IF AutoFinish?
SeqLabC 'R24=0R25=0'
IF ApproachID?
'R29=22'
ELSE
'R29=21'
END
EOL
SeqLabC 'L95P1' Feedrate EOL
END
SetPass1
TrackXNO# CycleStartX#
TrackZNO# CycleStartZ#
END
ELSE
IF Threading?
SetPass1
SeqLabC
'R20=' FeedIPR#
IF ApproachID?
'R21=' ADD# DiaDistanceToThread# CycleStartXDia#
ELSE
'R21=' SUB# DiaDistanceToThread# CycleStartXDia#
END
'R22='
IF ZMinusCutDir?
SUB# CycleStartZ# RunInZ#
ELSE
ADD# CycleStartZ# RunInZ#
END
'R23=' SpringPasses#
IF ApproachID?
'R24=' ThreadXInc#
ELSE
'R24=-' ThreadXInc#
END
'R25=' StockXRadius#
'R26=' RunInZ#
'R27=' RunOutZ#
EOL
SeqLabC
'R28=' CalcNumCuts
'R29=' InFeedAngle#
'R31='
IF Taper?
Save# Num#('1') SUB# FinishZ# CycleStartZ# {Z delta}
Save# Num#('2') DIV# Taper# Recall# Num#('1') {Slope of taper}
Save# Num#('3') MUL# Recall# Num#('1') Recall# Num#('2')
IF ApproachID?
SUB# FinishXDia# Recall# Num#('3')
ELSE
ADD# FinishXDia# Recall# Num#('3')
END
ELSE
IF ApproachID?
ADD# DiaDistanceToThread# CycleStartXDia#
ELSE
SUB# DiaDistanceToThread# CycleStartXDia#
END
END
'R32='
IF ZMinusCutDir?
ADD# FinishZ# RunOutZ#
ELSE
SUB# FinishZ# RunOutZ#
END
'L97P1'
EOL
ELSE
IF Drilling?
SeqLabC
IF PeckChipBreaker?
'R11=0'
ELSE
'R11=1'
END
'R22=' CycleStartZ#
IF Peck?
'R24=' Peck# {Peck decrease amount}
'R25=' SUB# CycleStartZ# Peck# {First Peck Depth}
END
'R26=' FinishZ#
'R27=' Dwell# {Dwell at start}
'R28=' Dwell# {Dwell at end}
EOL
SeqLabC 'L98P1' Feedrate EOL
EOL
END
END
END
ELSE
StockOn
SetPass1
ToolPath
IF AutoFinish? { .82.1c }
StockOff
IF Turning?
IF ApproachFace?
SeqLabC RapidC ZOpECPC EOL
ELSE
SeqLabC RapidC XOpECDC EOL
END
ApproachSP
SeqLabC StockOff StrtPosC EOL
ToolPath
ELSE
IF Roughing? AND NOT RoughSimple?
SetPass2
SeqLabC RapidC XSPC ZSPC EOL
SeqLabC StockOff StrtPosC EOL
ToolPath
SetPass1
ELSE
IF Threading?
SeqLabC 'X' MUL# Num#('2') ADD# FinishXRadius# Taper# EOL
SeqLabC 'G33'
IF Taper?
XatFinZ
END
FinZ 'K' FeedIPR# EOL
SeqLabC Rapid XSP EOL
SeqLabC ZSP EOL
END
END
END
END
END
IF Drilling? AND Tap?
SeqLabC SpinOn EOL
END
NextOp {loops back to EachOP until last Operation}

{End of program ************************************************************}

{finish last operation}
StockOff
CRCOffC
IF CannedCycle?
Rapid
ELSE
IF Threading?
Rapid
ELSE
RapidC
END
END
IF ApproachOD?
SeqLabC OpExitXCPC EOL
ELSE
IF ApproachID?
SeqLabC XOpECDC EOL
END
END
SeqLabC OpExitZCPC EOL
DoEndOpPS
SeqLabC CoolOff EOL
SeqLabC SpinOff EOL
SeqLabC 'G53D0'
IF FIRST ToolChangeAtHome?
'Z' FirstHomeZ#
ELSE
'Z10.'
END
EOL
SeqLabC EOP EOL
Post
Close
Retag
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END


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