{Change Comments ***********************************************************} {7/7/95, Updated for Catalyst v2.20 per Fanuc 6M M001.10 Format, DWB} {7/18/95, Added IF NOT LastFeat? at CkCRC sub, DWB} {1/17/96, Updated .85 to .86 version, MPK} {3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK} {7/12/96 Modified: Fanuc 6M M001.12 Created: Fanuc 6M M001.13.1 For: Gibbs & Associates Versions: ncCad 4.33.02/ncCAM 4.33.01/ncPost 4.33.09/Catalyst v3.05C/Compost 4.21.37/1.0a Updated to .13 version. DWB} {10/2/96, updated to .14 format per Fanuc 6M (FW) B001.14, MPK} {11/22/96 Versions: Catalyst v3.23C/Compost 4.21.37/v1.0b1 .14 Additions: Deleted Flag(2) for CRCOffsetC at ckCRC and ckCRCNum subs and at setup and initializations. Added NOT LastFeat? AND Equal? SPZ# EPZ# condition at ckCRCNum sub. Moved contents of FormatLine back to ToolPath LineFeat. Modified WorkFixtureOffset logic. Added Flag(2) for WFOStuff at setup and initializations. Added SetFlag(2) for EquallySpacedOffsets at OpenMP sub. Added WFONum sub. Rewrote logic at WFOStuff sub. Added EOL to NewWFO MP WFOStuff sub Warning. Deleted SeqC and EOL at WFOStuff sub. Added Flag(2) logic at start of EachOp/NextOp Loop. Moved WFOStuff after MP-OTAP-FU condition at FirstOperation and NewTool. Added WFOStuff for MP-OTAP-ECP condition at FirstOperation and NewTool. Added AbsOrInc Rapid to StrtPos block for MP-OTAP-ECP condition at FirstOperation and NewTool. Added SeqC and EOL at WFOStuff calls at GetStartOfSameTool, FirstOperation and NewTool. Added SetMaxFeed(12700) for Metric VNC files. Moved Speed SpinOn after MP-OTAP-FU condition at FirstOperation and NewTool. Added Speed SpinOn for MP-OTAP-ECP condition at FirstOperation and NewTool. DWB} {12/23/96 Initial: Fanuc 6M M001.14m Created: Fanuc 0M [Gimbel] Mxxx.14 ForUser: Gimbel Control: Fanuc 0M Machine: ???? Develop: ComPost2 PPC v1.0b4, Virtual Gibbs 3.23 Comment: New processor per fax. Changed to 0M format per Fanuc 0M G54 M107.89 Added formatter #7 Added format for Repeats Changed format Program# to #7, reformat to #5 for DoSubComment. Changed format CallMasterNum# to #7 Changed sub calls Changed beginning of tool order: tool change comments saftey postscript WFO Change CRCOffset label to an H Added M29 block for Rigid Tapping. Jim Radcliffe} {18Nov97 Original: Fanuc 0M [Gimbel] MZ97.14m Created: Fanuc 0M [Gimbel] MZ97.14.1m For: Gimbel Changes made per: Kim Vind Andersen Changed CRC label from H to D in MachSpec Added Pretool in FirstOp2 and NewToolOp4 Charles Winston} {Prog Numeric Format Definitions ****} #1 = '#.00' #2 = '#####.###;0.' #3 = '*#####.###;0.' #4 = '#####.###;0.' #5 = '#######0' #6 = '####^##0' #7 = '0000' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(ToolDiameter#,4) FORMAT(TrackZNO#,4) FORMAT(Operation#,5) FORMAT(Tool#,5) FORMAT(NewWFO#,5) FORMAT(Parts#,5) FORMAT(Repeats#,5) FORMAT(Dwell#,6) FORMAT(Program#,7) FORMAT(CallMasterNum#,7) {Prog Subroutines ****} RestoreScale: IF NOT Metric? {CAM file is in English, tools and tool path} SetScale('25.4') { change to Metric, this is a Metric post} END RETURN WFONum: 'G' NewWFO# RETURN WFOStuff: IF NewWFO? IF MultipleParts? AND WorkFixtureOffsets? EOL '*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL ELSE WFONum END ELSE IF Flag?('2') IF NOT SameTool? IF MultipleParts? IF WorkFixtureOffsets? WFO1 ELSE WFONum END ELSE WFONum END END END END SetFlagF('2') RETURN DoSubComment: IF UseComments? AND SubComment? FORMAT(Program#,5) '( SUB NUMBER: ' Program# ' )' EOL FORMAT(Program#,7) END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN PSInit: NewWFOF RotateF OptCyc1F MasterOpF CallMasterOpF RETURN PSStuff: IF FourthCW? FORMAT(FourthDegree#,2) SeqC 'A' FourthDegree# EOL FourthCWF END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC 'A' FourthDegree# EOL FourthCCWF END IF FifthCW? FORMAT(FifthDegree#,2) SeqC 'B' FifthDegree# EOL FifthCWF END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC 'B' FifthDegree# EOL FifthCCWF END RETURN DoPostScript: PSInit EachPS SeqC PostScript EOL PSStuff NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqC EndOpPS EOL PSStuff NextPS RETURN EntryMove: IF FeedEntry? SeqC Feed ZIn FeedEnt EOL ELSE SeqC RapidC ZIn EOL END RETURN StartSub: OpenSub SubID EOL DoSubComment RETURN SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN StdSub: SeqC SubCall CallLabB Repeats# Program# EOL StartSub RETURN FinishSub1: {part 1} SeqC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN FinishSubG92: {part 2} SeqC Preset ShiftRC EOL SeqC EndSub EOL CloseSub SeqC Preset UnshftRC EOL RETURN OpenMP: NewProg IF WorkFixtureOffsets? NewWFO EachWFO {simple eachPart} SeqC SetWFO EOL SeqC SubCall CallLabB OnePart Program# EOL IncWFO NextWFO {simple NextPart} ELSE SeqC SubCall CallLabB Parts# Program# EOL IF ExitClearancePlane? SetFlag('2') { WFOStuff } END END StartSub RETURN CloseMP: IF WorkFixtureOffsets? SeqC EndSub EOL CloseSub SeqC WFO1 EOL ELSE SeqC Preset ShiftPC EOL SeqC EndSub EOL CloseSub SeqC Preset UnshftPC EOL END RETURN DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqC AbsValue EOL END RETURN FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN ckCRC: IF LastFeat? CRCOffC ELSE IF NOT ZMove? CRCOnC END END RETURN ckCRCNum: IF NOT LastFeat? AND Equal? SPZ# EPZ# CRCOffsetC END RETURN ToolPath: ResetCRCNum EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC SubCall CallLabB OnePart Program# EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC DoDrillAbsOrInc MoveSXYZC EOL END ELSE IF RapidFeat? IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL END ELSE IF LineFeat? IF XMove? OR YMove? OR ZMove? IF Decelerate? IF RoomToDecel? DecelMove1 SeqC DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL DecelMove2 END SeqC DoAbsOrInc ckCRC FeedC MoveXYZC DecelFeed ckCRCNum EOL ELSE SeqC DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL END END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP Seq IncValue EOL RETURN AutoCycCutSub2: {part 2} ToolPath SeqC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? ELSE IF FIFO? FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN G92Sub: SubWarning StdSub SeqC AbsOrInc Connect StrtPos EOL Milling FinishSub1 FinishSubG92 RETURN ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? Feed IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC IncValue StrtPosC EOL AbsOrInc END END SeqC ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? Rapid IF SPXMove? OR SPYMove? SeqC IncValue StrtPosC EOL AbsOrInc END IF FeedEntry? SeqC ZCP2PlusInc EOL END END IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE IF FirstCycle? Rapid END SeqC RapidC ZInPlusInc EOL END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC SubCall CallLabB OnePart Program# EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 IF FeedConnect? {there is no Z up in the sub} IF FIFO? SeqC Feed ZCP2 FeedEnt EOL ELSE SeqC Rapid ZCP2 EOL END END SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL END END SeqC SubCall CallLabB OnePart Program# EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqC EndSub EOL CloseSub RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN OpGuts: IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? SeqC FeedC CRCOffC ZCP3C FeedEntC EOL ELSE SeqC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END SeqC DrillCP EOL GetCycle IF RigidTap? SeqC 'M29' Speed EOL END SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL IF CallMasterOp? SeqC SubCall CallLabB OnePart CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqC SubCall CallLabB OnePart Program# EOL StartSub ToolPath SeqC EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqC Rapid 'G80' ZCP3 EOL IF Repeats? FinishSubG92 END END END RETURN ProgStart: InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') IF Metric? SetMaxFeed('2540') ELSE SetMaxFeed('100') END SetFlagF('1') { Milling ZShiftOnly SepSubs } SetFlagF('2') { WFOStuff } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END RETURN InitOp: EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' MILLIMETERS )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale RETURN FirstOp1: Seq OpToolID ToolChng EOL DoOpComments SeqC Plane 'G80' CRCOff EOL DoPostScript RETURN FirstOp2: SeqC WFOStuff EOL SeqC Speed SpinOn EOL CheckPass SeqC AbsOrInc Rapid StrtPos IF NOT LastTool? PreTool END EOL RETURN FirstOp3: SeqC OfstOn EOL SeqC CoolOn EOL RETURN NewToolOp1: SeqC CoolOff EOL IF AbsoluteMoves? SeqC IncValue OfstOff EOL SeqC AbsValue EOL ELSE SeqC OfstOff EOL END RETURN NewToolOp2: DoEndOpPS IF ToolChangeAtHome? SeqC Rapid Home SpinOff EOL ELSE SeqC SpinOff EOL END IF LAST ProgStop? SeqC 'M0' EOL ELSE SeqC ProgStop EOL END RETURN NewToolOp3: {Start new Operation} Seq OpToolID ToolChng EOL DoOpComments Seq Plane 'G80' CRCOffC EOL DoPostScript RETURN NewToolOp4: SeqC WFOStuff EOL SeqC Speed SpinOn EOL CheckPass SeqC AbsOrInc Rapid StrtPos PreTool EOL RETURN NewToolOp5: SeqC OfstOn EOL SeqC CoolOn EOL RETURN SameToolOp1: DoEndOpPS IF LAST ProgStop? SeqC CoolOff EOL IF AbsoluteMoves? SeqC IncValue OfstOff EOL SeqC AbsValue EOL ELSE SeqC OfstOff EOL END SeqC SpinOff EOL SeqC 'M0' EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset? IF AbsoluteMoves? SeqC IncValue OfstOff EOL SeqC AbsValue EOL ELSE SeqC OfstOff EOL END END END RETURN SameToolOp2: {Start new Operation} DoOpComments DoPostScript CheckPass RETURN SameToolOp3: {Start new Operation} SeqC WFOStuff EOL IF LAST ProgStop? SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC SpinOn EOL SeqC OfstOn EOL SeqC CoolOn EOL ELSE SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL IF NewToolOffset? SeqC OfstOn EOL END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END RETURN End1: SeqC CoolOff EOL IF AbsoluteMoves? SeqC IncValue OfstOff EOL SeqC AbsValue EOL ELSE SeqC OfstOff EOL END RETURN End2: DoEndOpPS IF FIRST ToolChangeAtHome? {added FIRST modifier} SeqC Rapid FirstHome SpinOff EOL ELSE SeqC SpinOff EOL END IF ProgStop? SeqC 'M0' EOL END RETURN End3: SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END RETURN MPallTools1P: {Multiple Parts, All Tools 1 Part} EachOp {Start of post processing} IF EquallySpacedOffsets? SetFlag('2') END IF FirstOperation? InitOp OpenMP FirstOp1 FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 {to tool change, CS problem} NewToolOp3 NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 CloseMP End3 RETURN MP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up} EachOp {Start of post processing} IF EquallySpacedOffsets? SetFlag('2') END IF FirstOperation? InitOp FirstOp1 OpenMP FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 CloseMP NewToolOp2 {to tool change, CS problem} NewToolOp3 OpenMP NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} CloseMP End2 End3 RETURN MP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane} EachOp {Start of post processing} SetFlag('2') IF FirstOperation? InitOp FirstOp1 FirstOp2 FirstOp3 OpenMP FirstOp2 {need StrtPos in Sub} ELSE IF NewTool? CloseMP NewToolOp1 NewToolOp2 {to tool change, CS problem} NewToolOp3 NewToolOp4 NewToolOp5 OpenMP NewToolOp4 {need StrtPos in Sub} ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} CloseMP {End of program} End1 End2 End3 RETURN NoMPs: {no multiple parts} EachOp {Start of post processing} SetFlag('2') { WFOStuff } IF FirstOperation? InitOp FirstOp1 FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 NewToolOp3 NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 End3 RETURN {Start of executable Prog, Top Level ****} ProgStart {setup and initializations} IF MultipleParts? IF AllToolsOnePart? MPallTools1P ELSE {implied OneToolAllParts?} IF FullUp? MP1ToollAllPfu ELSE {implied ExitClearancePlane?} MP1ToollAllPXcp END END ELSE NoMPs END