{Change Comments ***********************************************************}

{8/18/89
Copied & modified; Fanuc 0M (G54) M107.54, for Pete
Modified sub call format.
Jim Radcliffe}
{10/13/89, Updated: Fanuc OM (G54) M107.55, P.S. & SepSubs commented out, JR}

{10/13/89
Copied & modified: Fanuc OM (G54) M107.56
For: P.D.Q.
modified SameTool format for ability to restart at that point.
Activate P.S. & SepSubs.
Call CRCOfset at the beginnin of every CRC contour.
Jim Radcliffe}

{7/24/90, Added InitProg globally to posts with this remark, DWB}

{10/29/91
Modified: Fanuc 0M Kit G54 M254.62
For: Gibbs & Associates
Updated to Version 4.0 per Fanuc 6M M001.81 Format.
Kim Michelman}

{4/7/92 Corrected prog update error from v.81, wfg}

{10/1/92
Modified: Fanuc 0M Kit G54 M254.82
For: Odenthal Mfg.
Changed the 'M98P' Repeats# Program# to 'M98P1' Program# in ZOnly Repeats, Autocycles (toolpath, and repeats).
Kim Michelman}

{10/1/92
Modified: Fanuc 0M Kit G54 M254.82.1
For: Odenthal Mfg.
Changed the "H" CRC variable to "D" in Strings 2 of the Mach Spec.
Kim Michelman}

{10/8/92
Modified: Fanuc 0M Kit G54 M254.82.2
For: Odenthal Mfg.
Moved the CoolOn line above the OfstOn line.
Changed the MaxRPM to 25,000 vs. the old value of 10,000.
Kim Michelman}

{10/19/92
Modified: Fanuc 0M Kit G54 M254.82.3
For: Odenthal Mfg.
Moved CoolOn to StrtPos line.
Added PreTool.
Suppressed output of speed line for tapping operations.
Added "Speed 'M54'" to drilling section for tapping operations.
Update corrections.
Jim Radcliffe}

{8/18/95, Updated Fanuc 0M Kit G54 M254.82.4 to .85 format, JR}

{1/17/96, Updated .85 to .86 version, MPK}

{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}

{5/23/96,
Initial: Fanuc 0M Kit G54 M254.89
Created: Fanuc 0M Kit G54 M254.89.1
Changed OfstOff to literal 'G28Z0.'. OfstOff command was interfering with status record for
multiple parts equally spaced, MPK}

{11/18/96, updated per Fanuc 6M M001.14, MPK}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '####^##0'
#7 = '0000'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(NewWFO#,5)
FORMAT(Repeats#,5)
FORMAT(Parts#,5)
FORMAT(Dwell#,6)
FORMAT(Program#,7)
FORMAT(CallMasterNum#,7)

{Prog Subroutines **********************************************************}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

WFONum:
'G' NewWFO#
RETURN

WFOStuff:
IF NewWFO?
IF MultipleParts? AND WorkFixtureOffsets?
EOL
'*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL
ELSE
WFONum
END
ELSE
IF Flag?('2')
IF NOT SameTool?
IF MultipleParts?
IF WorkFixtureOffsets?
WFO1
ELSE
WFONum
END
ELSE
WFONum
END
END
END
END
SetFlagF('2')
RETURN

DoSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

PSInit:
NewWFOF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN

PSStuff:
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'A' FourthDegree# EOL
FourthCWF
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'A' FourthDegree# EOL
FourthCCWF
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF
END
RETURN

DoPostScript:
PSInit
EachPS
SeqC PostScript EOL
PSStuff
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL
PSStuff
NextPS
RETURN

EntryMove:
IF FeedEntry?
SeqC Feed ZIn FeedEnt EOL
ELSE
SeqC RapidC ZIn EOL
END
RETURN

StartSub:
OpenSub
SubID EOL
DoSubComment
RETURN

SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN

StdSub:
SeqC 'M98P' Repeats# Program# EOL
StartSub
RETURN

FinishSub1: {part 1}
SeqC CRCOffC
IF NOT FeedConnect?
IF AutoCycle?
ZCP3C
ELSE
IF FIFO?
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
END
END
EOL
RETURN

FinishSubG92: {part 2}
SeqC Preset ShiftRC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftRC EOL
RETURN

OpenMP:
NewProg
IF WorkFixtureOffsets?
NewWFO
EachWFO {simple eachPart}
SeqC SetWFO EOL
SeqC 'M98P1' Program# EOL
IncWFO
NextWFO {simple NextPart}
ELSE
SeqC 'M98P' Parts# Program# EOL
IF ExitClearancePlane?
SetFlag('2') { WFOStuff }
END
END
StartSub
RETURN

CloseMP:
IF WorkFixtureOffsets?
SeqC EndSub EOL
CloseSub
SeqC WFO1 EOL
ELSE
SeqC Preset ShiftPC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftPC EOL
END
RETURN

DoAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF ZMove? AND AbsValue?
IncValue
ELSE
IF NOT ZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN

DoDrillAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF SPZMove? AND AbsValue?
IncValue
ELSE
IF NOT SPZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN

RestoreAbsOrInc:
IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue?
SeqC AbsValue EOL
END
RETURN

FormatArc:
DoAbsOrInc
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

ckCRC:
IF LastFeat?
CRCOffC
ELSE
IF NOT ZMove?
CRCOnC
END
END
RETURN

ckCRCNum:
IF NOT LastFeat? AND Equal? SPZ# EPZ#
CRCOffsetC
END
RETURN

ToolPath:
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqC MoveSXYC EOL
SeqC 'M98P1' Program# EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
SeqC DoDrillAbsOrInc MoveSXYZC EOL
END
ELSE
IF RapidFeat?
IF XMove? OR YMove? OR ZMove?
SeqC DoAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL
END
ELSE
IF LineFeat?
IF XMove? OR YMove? OR ZMove?
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
DecelMove2
END
SeqC DoAbsOrInc ckCRC FeedC MoveXYZC DecelFeed ckCRCNum EOL
ELSE
SeqC DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
END
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RestoreAbsOrInc
RETURN

AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
Seq IncValue EOL
RETURN

AutoCycCutSub2: {part 2}
ToolPath
SeqC AbsOrInc
IF Repeats? AND FeedConnect? AND ZshiftOnly?
ELSE
IF FIFO?
FeedC ZCP2 FeedEntC
ELSE
RapidC ZCP2
END
END
EOL
SeqC EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN

AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN

Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
EntryMove
AutoCycCutSub2
AutoCycPat
ELSE
EntryMove
ToolPath
END
RETURN

G92Sub:
SubWarning
StdSub
SeqC AbsOrInc Connect StrtPos EOL
Milling
FinishSub1
FinishSubG92
RETURN

ZonlyRepAutoCycle:
AutoCycPat {write pattern moves and main calls}
StartSub
NewProg
EachCycle
SetSRXYtoEP
IF FeedConnect?
Feed
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC IncValue StrtPosC EOL
AbsOrInc
END
END
SeqC ZInPlusInc FeedEnt EOL
ELSE
IF NOT FirstCycle?
Rapid
IF SPXMove? OR SPYMove?
SeqC IncValue StrtPosC EOL
AbsOrInc
END
IF FeedEntry?
SeqC ZCP2PlusInc EOL
END
END
IF FeedEntry?
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
IF FirstCycle?
Rapid
END
SeqC RapidC ZInPlusInc EOL
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqC 'M98P1' Program# EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
IF FeedConnect? {there is no Z up in the sub}
IF FIFO?
SeqC Feed ZCP2 FeedEnt EOL
ELSE
SeqC Rapid ZCP2 EOL
END
END
SeqC EndSub EOL
CloseSub
{Element shift, not pattern}
RETURN

ZonlyRep:
EachCycle
IF NOT FirstCycle?
SeqC Connect StrtPos EOL
END
IF FeedConnect?
SeqC FeedC ZInPlusInc FeedEnt EOL
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqC RapidC ZCP2PlusIncC EOL
END
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC RapidC ZInPlusInc EOL
END
END
SeqC 'M98P1' Program# EOL
NextCycle
StartSub
TrackZNO# FIRST SPZ#
ToolPath
FinishSub1
SeqC EndSub EOL
CloseSub
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

SkipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN

SetDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN

OpGuts:
IF Milling?
SeqC ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
SetFlag('1') { Milling ZShiftOnly SepSubs }
ZonlyRep
SetFlagF('1')
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
IF AutoCycle?
SeqC ZCP3C EOL
ELSE
IF FIFO?
SeqC FeedC CRCOffC ZCP3C FeedEntC EOL
ELSE
SeqC RapidC CRCOffC ZCP3C EOL
END
END
ELSE
IF Drilling?
IF Repeats?
NewProg
StdSub
SeqC AbsOrInc Rapid StrtPos EOL
END
SeqC DrillCP EOL
GetCycle
IF Tap?
SeqC Speed 'M54' EOL
END
SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL
IF CallMasterOp?
SeqC 'M98P1' CallMasterNum# EOL
SkipToLastFeat
ELSE
TrackZNO# FIRST SPZ#
IF MasterOp?
SetFlag('1') {std sep sub Zreps in effect}
NewMasterProg
SeqC 'M98P1' Program# EOL
StartSub
ToolPath
SeqC EndSub EOL
CloseSub
SetFlagF('1') {not std sep sub Zreps in effect}
ELSE
ToolPath
END
END
SetDrillEndOpZ
SeqC DrillOff ZCP3 EOL
IF Repeats?
FinishSubG92
END
SeqC RapidC ZCP3C EOL
END
END
RETURN

ProgStart:
InitProg
ReverseXZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls('50')
SetMaxRPM('25000')
IF Metric?
SetMaxFeed('12700')
ELSE
SetMaxFeed('500')
END
SetFlagF('1') { Milling ZShiftOnly SepSubs }
SetFlagF('2') { WFOStuff }
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
RETURN

InitOp:
EOR EOL
ProgID1
IF UseComments? AND ProgramNameComment?
'( ' ProgramName$ ' )'
END
EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
RETURN

FirstOp1:
Seq OpToolID ToolChng EOL
DoOpComments
SeqC Plane DrillOff CRCOff EOL
DoPostScript
RETURN

FirstOp2:
SeqC WFOStuff EOL
IF NOT Tap?
SeqC Speed SpinOn EOL
END
CheckPass
SeqC AbsOrInc Rapid StrtPos EOL
RETURN

FirstOp3:
SeqC CoolOn EOL
SeqC OfstOn EOL
IF NOT LastTool?
SeqC PreTool EOL
END
RETURN

NewToolOp1:
SeqC CoolOff EOL
SeqC IncValue 'G28Z0.' EOL
RETURN

NewToolOp2:
DoEndOpPS
IF ToolChangeAtHome?
SeqC AbsOrInc Rapid Home SpinOff EOL
ELSE
SeqC SpinOff EOL
END
IF LAST ProgStop?
SeqC 'M0' EOL
ELSE
SeqC ProgStop EOL
END
RETURN

NewToolOp3: {Start new Operation}
Seq OpToolID ToolChng EOL
DoOpComments
SeqC Plane DrillOff CRCOff EOL
DoPostScript
RETURN

NewToolOp4:
SeqC WFOStuff EOL
IF NOT Tap?
SeqC Speed SpinOn EOL
END
CheckPass
SeqC AbsOrInc Rapid StrtPos EOL
RETURN

NewToolOp5:
SeqC CoolOn EOL
SeqC OfstOn EOL
SeqC PreTool EOL
RETURN

SameToolOp1:
DoEndOpPS
IF LAST ProgStop?
SeqC CoolOff EOL
SeqC IncValue 'G28Z0.' EOL
SeqC SpinOff EOL
SeqC 'M0' EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF NewToolOffset?
SeqC IncValue 'G28Z0.' EOL
END
END
RETURN

SameToolOp2: {Start new Operation}
DoOpComments
DoPostScript
CheckPass
RETURN

SameToolOp3: {Start new Operation}
SeqC WFOStuff EOL
IF LAST ProgStop?
IF NOT Tap?
SeqC Speed SpinOn EOL
END
SeqC PlaneC AbsOrInc Rapid StrtPos CoolOn EOL
SeqC OfstOn EOL
ELSE
IF NOT Tap?
SeqC SpeedC EOL
END
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
IF NewToolOffset?
SeqC OfstOn EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
RETURN

End1:
SeqC CoolOff EOL
SeqC IncValue 'G28Z0.' EOL
RETURN

End2:
IF FIRST ToolChangeAtHome?
SeqC AbsOrInc Rapid FirstHome SpinOff EOL
ELSE
SeqC SpinOff EOL
END
IF ProgStop?
SeqC 'M0' EOL
END
RETURN

End3:
SeqC EOP EOL
CloseSub
Post2 {organize Subs into one program}
EOR EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END
RETURN

MPallTools1P: {Multiple Parts, All Tools 1 Part}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2')
END
IF FirstOperation?
InitOp
OpenMP
FirstOp1
FirstOp2
FirstOp3
ELSE
IF NewTool?
NewToolOp1
NewToolOp2 {to tool change, CS problem}
NewToolOp3
NewToolOp4
NewToolOp5
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
SameToolOp3
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
End1 {End of program}
End2
CloseMP
End3
RETURN

MP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2')
END
IF FirstOperation?
InitOp
FirstOp1
OpenMP
FirstOp2
FirstOp3
ELSE
IF NewTool?
NewToolOp1
CloseMP
NewToolOp2 {to tool change, CS problem}
NewToolOp3
OpenMP
NewToolOp4
NewToolOp5
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
SameToolOp3
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
End1 {End of program}
CloseMP
End2
End3
RETURN

MP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane}
EachOp {Start of post processing}
SetFlag('2')
IF FirstOperation?
InitOp
FirstOp1
FirstOp2
FirstOp3
OpenMP
FirstOp2 {need StrtPos in Sub}
ELSE
IF NewTool?
CloseMP
NewToolOp1
NewToolOp2 {to tool change, CS problem}
NewToolOp3
NewToolOp4
NewToolOp5
OpenMP
NewToolOp4 {need StrtPos in Sub}
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
SameToolOp3
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
CloseMP {End of program}
End1
End2
End3
RETURN

NoMPs: {no multiple parts}
EachOp {Start of post processing}
SetFlag('2') { WFOStuff }
IF FirstOperation?
InitOp
FirstOp1
FirstOp2
FirstOp3
ELSE
IF NewTool?
NewToolOp1
NewToolOp2
NewToolOp3
NewToolOp4
NewToolOp5
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
SameToolOp3
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
End1 {End of program}
End2
End3
RETURN

{Start of executable Prog, Top Level ****}

ProgStart {setup and initializations}

IF MultipleParts?
IF AllToolsOnePart?
MPallTools1P
ELSE {implied OneToolAllParts?}
IF FullUp?
MP1ToollAllPfu
ELSE {implied ExitClearancePlane?}
MP1ToollAllPXcp
END
END
ELSE
NoMPs
END