{Change Comments ***********************************************************}
{1/18/95
Copied: Cin 10VC Big Blue O&F M641.81.3
Created: Cin 10VC [CG] M732.81.2
For: Clough Group
Machine: Cincinnati Milacron 10V-1250 Machining Center
Control: Cincinnati Milacron Acramatic CNC-MC
Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.04/Compost 4.21.23
Changes made per manual supplied by customer.
Updated and conformed to Version 4.2 per LongHand M001.81.3g Format.
DWB}
{1/19/95
Copied: Cin 10VC [CG] M732.81.2
Created: Cin 10VC [CG] M732.81.2m
For: Clough Group
Machine: Cincinnati Milacron 10V-1250 Machining Center
Control: Cincinnati Milacron Acramatic CNC-MC
Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.04/Compost 4.21.23
Changes made per manual supplied by customer.
Created Metric version.
Changed Compost General Default Formats.
Changed Address F from ###^0 to ###0
Changed Addresses I, J, K, R, X, Y and Z from ###^###0 to ####^##0
Changed Addresses P and X from ###^#0 to ##^##0
Changed Prog Numeric Format Definitions.
Changed Format#4 from ####.####;0. to #####.###;0.
Changed RestoreScale sub.
Changed IF Metric? to IF NOT Metric?
Changed SetScale argument from .03937007874 to 25.4
Switched English and Metric words in commented stuff.
Changed literal INCHES to MILLIMETERS at FirstOperation ProgComments.
Changed literal G70 [ Inch Mode ] to G71 [ Metric Mode ] at FirstOperation.
DWB}
{Prog Numeric Format Definitions *******************************************}
#1 = '#.00'
#2 = '###^##0'
#3 = '*###^##0'
#4 = '#####.###;0.'
#5 = '#######0'
#6 = '####^##0'
#7 = '#'
#8 = 'ą#bbbb.bbbb#'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Tag#,5)
FORMAT(Recall#,5)
FORMAT(Program#,5) {.72}
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(SPX#,6)
FORMAT(SPY#,6)
FORMAT(XSPVec#,6)
FORMAT(YSPVec#,6)
FORMAT(XEPVec#,6)
FORMAT(YEPVec#,6)
FORMAT(XVector#,6)
FORMAT(YVector#,6)
FORMAT(RapidF#,7)
FORMAT(PartShiftX#,8)
FORMAT(PartShiftY#,8)
FORMAT(PartShiftZ#,8)
{Prog Subroutines **********************************************************}
RestoreScale:
IF NOT Metric? {CAM file is in English, tools and tool path}
SetScale('25.4') { change to Metric, this is a Metric post}
END
RETURN
DoPartCycleComment:
IF MultipleParts? AND UseComments? AND SubComment?
'( PART NO. ' Tag# ' )' EOL
END
RETURN
DoCycleComment:
IF UseComments? AND SubComment?
'( CYCLE START )' EOL
END
RETURN
DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN
PSInit: {reset flags}
RotateF
RETURN
PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'B' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'B' FourthDegree# EOL
FourthCCWF {reset flag}
END
RETURN
DoPostScript:
PSInit
EachPS
SeqC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN
DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN
EntryMove:
IF FeedEntry?
SeqC FeedC ZInC FeedEntC EOL
ELSE
SeqC RapidC ZInC EOL
END
RETURN
GetConnect:
IF FeedConnect?
FeedC
ELSE
RapidC
END
RETURN
GetConnectF:
IF FeedConnect?
FeedEntC
END
RETURN
ExitMove:
SeqC
IF FeedConnect?
IF NOT AutoCycle?
IF NOT NoZMoves?
FeedC ZInC FeedEntC
END
END
ELSE
CRCOffC
IF FIFO? { .81 }
FeedC
ELSE
RapidC
END
PRIME ZCP2C
IF FIFO? { .81 }
FeedEntC
END
END
EOL
RETURN
ExitMove2:
IF FIFO?
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
RETURN
CycleWarning:
{ NOTE: This Post Processor takes care of Z Clearance. }
RETURN
GetVector:
IF CutterRadiusCompensation?
IF FirstFeat?
IF LastFeat? { Single Feature ToolPath }
'X' SPX# 'Y' SPY# 'P' XSPVec# 'Q' YSPVec# EOL
END
{ unconditional to set up proper vectors }
{ cannot have an axis vector without a call to that axis }
MoveXY MoveZC 'P' XVector# 'Q' YVector#
ELSE
IF LastFeat?
IF XMove?
IF YMove?
MoveXYZC 'P' XEPVec# 'Q' YEPVec#
ELSE
MoveXYZC 'P' XEPVec#
END
ELSE
IF YMove?
MoveXYZC 'Q' YEPVec#
END
END
ELSE
IF XMove?
IF YMove?
MoveXYZC 'P' XVector# 'Q' YVector#
ELSE
MoveXYZC 'P' XVector#
END
ELSE
IF YMove?
MoveXYZC 'Q' YVector#
END
END
END
END
END
MoveXYZC
RETURN
FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
GetVector
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN
CkCRC: { 4.2 }
{ Note: This Post Processor does not support standard G40/G41/G42 CutterRadiusCompensation }
RETURN
StdLine: {enables CRC on first call, .70}
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FeedC GetVector FeedRateC EOL
DecelMove2
END
SeqC FeedC GetVector DecelFeed EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC FeedC GetVector FeedRateC EOL
END
END
RETURN
ToolPath:
EACHFeat
IF PointFeat? { Drilling Only }
IF Peck?
IF NOT FirstFeat?
SeqC MoveSXYC EOL
END
PeckManual
ELSE
SeqC MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
IF AutoCycle? AND LastFeat?
SeqC RapidC MoveXYZC EOL
ELSE
IF ZMove? AND NOT XMove? AND NOT YMove?
SeqC RapidC MoveXYZC EOL
END
END
IF XMove? OR YMove? OR ZMove?
SeqC RapidC GetVector EOL
END
ELSE
IF LineFeat?
IF AutoCycle?
IF LastFeat?
SeqC FeedC MoveXYZC FeedRateC EOL
ELSE
IF ZMove?
SeqC FeedC MoveXYZC FeedRateC EOL
ELSE
StdLine
END
END
ELSE
StdLine
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
IF AutoCycle?
SetAbs
Save# Num#('6') SUB# EPX# CurOriginPosX#
Save# Num#('7') SUB# EPY# CurOriginPosY#
SetInc
END
END
NEXTFeat
RETURN
WFOStuff:
{ Note: This Post Processor does not support WorkFixtureOffsets }
RETURN
AutoCycCutSub1: {part 1}
CalcACSRXY {calc tool position, CalcAutoCycleStatusRecordXY}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
SetSRXYtoSP
SeqC IncValue EOL
RETURN
AutoCycCutSub2: {part 2}
SeqC AbsValue
IF FIFO? {.81}
FeedC ZCP2 FeedEntC {.71.2 removed CRCOffC, gets turned off in ToolPath}
ELSE
RapidC ZCP2
END
EOL
SetSRSubXY {restore SR to 1st position value}
ReSetPass2 {restore for positioning moves}
RETURN
Milling:
EntryMove
ToolPath
RETURN
XYZRep:
CycleWarning
FindAnyZMoves
EachRep
DoCycleComment
IF FirstCycle?
EntryMove
ELSE
CRCOffC
IF FeedConnect?
SeqC FeedC StrtPosC FeedEntC EOL
IF ZShiftOnly?
EntryMove
END
ELSE
SeqC RapidC StrtPosC EOL
IF FeedEntry?
SeqC ZCP2C EOL
END
EntryMove
END
END
ToolPath
ExitMove
NextRep
RETURN
NoRepAutoCycle:
EACHFeat
DoCycleComment
IF SPXMove? OR SPYMove?
SeqC RapidC MoveSXYC EOL
END
AutoCycCutSub1
Milling
AutoCycCutSub2
NEXTFeat
RETURN
XYZRepAutoCycle:
CycleWarning
EachRep
EACHFeat
DoCycleComment
IF SPXMove? OR SPYMove?
IF FeedConnect?
SeqC FeedC MoveSXYC FeedEntC EOL
ELSE
SeqC RapidC MoveSXYC EOL
END
END
SetAbs
Save# Num#('4') SPX#
Save# Num#('5') SPY#
SetInc
AutoCycCutSub1
Milling
AutoCycCutSub2
SetAbs
TrackXNO# ADD# Recall# Num#('4') Recall# Num#('6')
TrackYNO# ADD# Recall# Num#('5') Recall# Num#('7')
SetAbsOrInc
NEXTFeat
NextRep
RETURN
ZonlyRepAutoCycle:
EACHFeat
DoCycleComment
IF SPXMove? OR SPYMove?
SeqC RapidC MoveSXYC EOL
END
AutoCycCutSub1
EachRep
IF FirstCycle?
EntryMove
ELSE
IF FeedConnect?
DoCycleComment
IF SPXMove? OR SPYMove?
SeqC FeedC MoveSXYC FeedEntC EOL
END
ELSE
ExitMove
DoCycleComment
IF SPXMove? OR SPYMove?
SeqC RapidC MoveSXYC EOL
END
EntryMove
END
END
ToolPath
NextRep
AutoCycCutSub2
NEXTFeat
RETURN
DrillStuff:
SeqC DrillCP EOL
IF Peck?
ELSE
GetCycle
IF FIFO? AND Dwell?
'G89'
ELSE
Cycle
END
SeqC StrtPos ZDepth RLevelCin FeedEnt EOL
TrackZNO# FIRST SPZ# {.81.2}
END
RETURN
CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN
CheckSpinOn: {turns on spindle and coolant}
IF CoolOff?
IF CWSpindle?
'M03'
ELSE
'M04'
END
ELSE
IF CWSpindle?
'M13'
ELSE
'M14'
END
END
RETURN
GetStartOfSameTool:
DoPartCycleComment
DoOpComments
DoPostScript
CheckPass
RETURN
MasterSub:
IF FirstOperation?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
ELSE
IF ToolChangeAtHome?
SetHome
END
Seq AbsValue OpToolID ToolChng EOL
DoPartCycleComment
DoOpComments
DoPostScript
SeqC 'G71' { Metric Mode }
IF NOT LastTool?
PreTool
END
EOL
SeqC Plane EOL
CheckPass
SeqC Rapid StrtPos Speed CheckSpinOn EOL
SeqC ZCP1 EOL
END
ELSE
IF NewTool?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
ELSE
{Finish off last Operation}
SeqC CoolOff EOL
SeqC RapidC ZCP1C EOL
DoEndOpPS
IF ToolChangeAtHome?
SetAbs
LoadFeat
SUB# HomeX# CurOriginPosX#
SUB# HomeY# CurOriginPosY#
Num#('0') { Dummy Z }
SeqC RapidC MoveXYC SpinOff EOL
ELSE
SeqC SpinOff EOL
END
IF LAST ProgStop?
SeqC 'M00' EOL
ELSE
SeqC ProgStop EOL
END
{Start new Operation}
Seq OpToolID ToolChng EOL
DoPartCycleComment
DoOpComments
DoPostScript
SeqC PreTool EOL
SeqC PlaneC EOL
CheckPass
SeqC Rapid StrtPos Speed CheckSpinOn EOL
SeqC ZCP1 EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqC CoolOff EOL
SeqC RapidC ZCP1C EOL
SeqC SpinOff EOL
SeqC 'M00' EOL
{Start new Operation}
GetStartOfSameTool
SeqC PlaneC EOL
SeqC Rapid StrtPos Speed CheckSpinOn EOL
SeqC ZCP1 EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF NewToolOffset?
SeqC RapidC ZCP1C EOL
{Start new Operation}
GetStartOfSameTool
SeqC PlaneC EOL
SeqC Rapid StrtPos SpeedC EOL
SeqC ZCP1 EOL
ELSE
{Start new Operation}
GetStartOfSameTool
SeqC PlaneC EOL
SeqC Rapid StrtPos SpeedC EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
END
END
END {common point for all operations}
RapidF# { No Output }
IF Milling?
SeqC ZCP2C EOL
IF AutoCycle?
IF Repeats?
IF ZShiftOnly?
ZonlyRepAutoCycle
ELSE
XYZRepAutoCycle
END
IF NOT FeedConnect?
SeqC ExitMove2 EOL
END
ELSE
NoRepAutoCycle
SeqC ExitMove2 EOL
END
ELSE { NOT AutoCycle }
IF Repeats?
XYZRep
ELSE
Milling
END
SeqC ExitMove2 EOL
END
ELSE
IF Drilling?
IF Repeats?
EachRep
DoCycleComment
IF FirstCycle?
DrillStuff
END
ToolPath
NextRep
ELSE
DrillStuff
ToolPath
END
IF RetractToCP1? {.81}
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
IF Peck?
SeqC RapidC ZCP3C EOL
ELSE
SeqC DrillOff EOL
SeqC Rapid ZCP3 EOL
END
END
END
RETURN
EndPartSub:
{End of program ************************************************************}
{finish last operation}
SeqC CoolOff EOL
SeqC RapidC ZCP1C EOL
DoEndOpPS
IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier}
SetAbs
LoadFeat
SUB# FIRST HomeX# CurOriginPosX#
SUB# FIRST HomeY# CurOriginPosY#
Num#('0') { Dummy Z }
SeqC RapidC MoveXYC SpinOff EOL
ELSE
SeqC SpinOff EOL
END
IF ProgStop?
SeqC 'M00' EOL
ELSE
IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart?
SeqC ProgStop EOL
END
END
RETURN
MPLoop:
TagInit
IF AllToolsOnePart?
EachPart
TagInc
EachOp
MasterSub
NextOp
EndPartSub
NextPart
ELSE { OneToolAllParts }
Save# Num#('2') Recall# Num#('1')
IF LTEqual? Recall# Num#('1') Recall# Num#('3')
EachOp
IF Equal? Operation# Recall# Num#('2')
Save# Num#('2') ADD# Operation# Num#('1')
IF NewTool?
IF Equal? Recall# Num#('1') Recall# Num#('3')
Save# Num#('2') Operation#
ELSE
IF NotEqual? Recall# Num#('1') SUB# Recall# Num#('2') Num#('1')
Save# Num#('2') SUB# Operation# Num#('1')
END
END
END
END
NextOp
EachPart
TagInc
EachOp
IF GTEqual? Operation# Recall# Num#('1')
IF LTEqual? Operation# Recall# Num#('2')
IF Equal? Operation# Recall# Num#('1')
IF NOT FirstPart?
{Finish off last Operation}
IF FullUp?
SeqC RapidC ZCP1C EOL
END
{DoEndOpPS}
{Start new Operation}
GetStartOfSameTool
SeqC PlaneC EOL
SeqC Rapid StrtPos SpeedC EOL
END
END
MasterSub
END
END
NextOp
NextPart
Save# Num#('1') ADD# Recall# Num#('2') Num#('1')
END
END
RETURN
{Start of executable Prog **************************************************}
{setup and initializations}
InitProg
SetAbs
ReverseXZArcs
InitWFONum
SetFlood
SetMaxRPM('10000')
SetMaxFeed('500')
SetMaxVec('3.2767')
Save# Num#('1') Num#('0') { This Tool FirstOp# }
Save# Num#('2') Num#('0') { This Tool LastOp# }
Save# Num#('3') Num#('0') { LastOp# }
Save# Num#('4') Num#('0') { XPos Status Register Updated Position for Repeated AutoCycles }
Save# Num#('5') Num#('0') { YPos Status Register Updated Position for Repeated AutoCycles }
Save# Num#('6') Num#('0') { LastFeat EPX# AbsPosValue for Repeated AutoCycles }
Save# Num#('7') Num#('0') { LastFeat EPY# AbsPosValue for Repeated AutoCycles }
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + B move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EOR EOL
IF UseComments?
IF ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' MILLIMETERS )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
IF MultipleParts?
Save# Num#('1') Num#('1')
IF WorkFixtureOffsets?
'NOTE: This Post Processor does not support Work Fixture Offsets for Multiple Parts.' EOL
'Therefore, the output will be controlled by the following values that are' EOL
'already entered in Equally Spaced Offsets Edit Fields:' EOL
'X' PartShiftX# ' Y' PartShiftY# ' Z' PartShiftZ# EOL
'It is recommended that you change your selection to Equally Spaced Offsets.' EOL
END
EachOp
IF LastOp?
Save# Num#('3') Operation#
END
NextOp
MPLoop
IF OneToolAllParts?
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
EndPartSub
END
ELSE
EachOp
MasterSub
NextOp
EndPartSub
END
SeqC EOP EOL
EOR EOL
Post
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END
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