A2 1 6 FSI (110 KONI)

Audi A2 1,6 FSI 2002-06 Engine codę: BAD

Impoitant notę

Replacement lnteiv<il Guide

Check For Engine Doimige

Repair Times - his

Speciai Tools

Special Precautions

Removal - Timing Belt

Installation - Timing Beit

Removal - Exhaust Camshaft Drive Belt

Installation - Exhaust Camshaft Drive Belt

Installation

1.    Ensure locking tools fitted to camshaft sprockets [8], Tool No.T10074.

2.    Fit drive belt in clockwise direction, starting at top of inlet camshaft sprocket.

3.    Ensure belt is taut between sprockets on non-tensioned side.

NOTĘ: Ohseive direction of rotation marks on belt.

4.    Tum tensioner pulley clockwise until pointer in position as shown [18].

5.    Install:

o Tensioner pulley [17]. o Tensioner pulley bolt [16].

6.    Tighten tensioner pulley bolt finger tight [16].

NOTĘ: Ensure lug [19] in hasepiate is located in cylinder head hole.

7.    Tum tensioner anti-clockwise [20] until pointer [21 ] aligned with lug [19] in baseplate.

8.    Tighten tensioner pulley bolt to 20 Nm [16].

9.    Fit timing belt as described previously.

10.    Remove locking tools from camshaft sprockets [8].

11.    Tum crankshaft two turns clockwise to TDC on No.1 cylinder. Ensure timing mark aligned [7],

12.    Ensure locking tools can be inserted into camshaft sprockets [8].

13.    Ensure pointer [21 ] aligned with lug [19] in baseplate.

14.    Ifnot: Repeat tensioning procedurę.

15.    Apply firm thumb pressure to belt at^. Pointer [21] and lug [19] in baseplate must move apart. If not: Replace tensioner pulley.

16.    Release thumb pressure from belt at^.

17.    Tum crankshaft two turns clockwise to TDC on No.1 cylinder.

18.    Ensure pointer [21 ] aligned with lug [19] in baseplate.

19.    Install components in reverse order of removal.