A4 1 6 (101 koni)

Audi A4 (94-01) 1,6 1995-97 Engine codę: ADP

Impoitant notę

Replacement lnteiv<il Guide

Check For Engine Doimige

Repair Times - his

Special Tools

Special Piecautions

Removol

Installation

1. tnsure camsnan sprockei timing marks aligned (b).

2. Fit timing belt to crankshaft sprocket and auxiliary shaft sprocket.

3. Temporarily fit crankshaft pulley (with one bolt).

4. Ensure timing mark on crankshaft pulley aligned with mark on auxiliary shaft sprocket (13).

NOTĘ: DO NOT use auxiliaiy shaft sprocket timing mark labelled ’0T' [14].

5. Fit timing belt to tensioner pulley and camshaft sprocket.

NOTĘ: Ensure belt is taut between sprockets on non-tensioned side.

6. Slacken tensioner bolt (10).

7. Fit two-pin wrench (16). Tool No.2587.

NOTĘ: Two-pin wrench locates in hole [19] and against iug [20]. Wlien turning two-pin wrench clockwise, the tensioner pulley will tum anti-clockwise and apply tension to belt.

8. Tum two-pin wrench clockwise (17) until piston (15) (A) is fully extended and piston (15) (B) has risen approximately 1 mm.

9. Lightly tighten tensioner bolt [10].

10. Remove:

o Crankshaft pulley bolt (7). o Crankshaft pulley (8).

11. Install:

o Timing belt lower cover (9). o Crankshaft pulley (8). o Crankshaft pulley bolts (7).

12. Lightly tighten crankshaft pulley bolts (7).

13. Ensure timing mark on crankshaft pulley aligned (6).

14. Tum crankshaft two turns clockwise. Ensure timing marks aligned (5) & (6).

15. Remove distributor cap.

16. Ensure distributor rotor arm aligned with mark for cylinder No.1 on distributor body (18).

17. Check alignment of tensioner lever (15) [C] in relation to upper edge of piston (15) (B) as follows:

o (15) (D] - adjustment correct, o [15] (E] - wear area, re-adjust. o [15] (F) - check tensioner and re-adjust.

18. When adjustment correct, dimension (15) (G) will be 25-29 mm.

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IAD18278