The background veneer is always the piece with the design or pattern drawn on it. Ali other veneers are insert veneers and are added to the background veneer to create the design.
Place a contrasting or insert veneer under the background veneer making surÄ™ the pattern is completely over the insert veneer.
Tape the two pieces of veneers carefully together with masking tape.
Drill a hole to match the angle of the tilted saw table, starting on the inside of the drawn linÄ™ and angling the bit towards the outside of the drawn pattern.
Turn the workpiece over and countersink the exit hole. This makes threading the blade through the veneers much easier. Marking a circle around the exit hole also aids in finding the countersink hole when the workpiece is turned back over for threading.
Thread the saw blade through the hole with the teeth of the saw blade facing down and towards you. The pattern should now be visible on the background veneer and should be uphill of the blade. That is, if your saw table is tilted down to the left, the waste piece should be on the right (uphill) side of the blade.
Attach the top of the blade to its clamping de-vice and adjust the tension on the blade so that the machinę doesn’t rattle in use, but isrit so tight that you're constantly breaking blades.
Begin sawing the shape, rotating the workpiece clockwise which feeds it into the saw blade and keeping the waste piece of the background uphill of the saw blade. When the cut is com-piete, the waste piece will be replaced with the new insert veneer currently taped below.
To prevent bending the blade to the side or towards the back, occasionally pause the saw and release your hołd from the workpiece to allow the blade to center itself. Some flexing of the blade towards the back of the saw is to be expected.
When reaching a corner of the shape, keep the blade moving in place as you carefully turn the corner. This will allow you to make a tight turn and prevent the blade from breaking.
After removing the workpiece from the machinÄ™, remove tape and set aside the waste veneers.
Set the cut-out insert veneer in place from the back side of the background veneer. It should be a snug fit.
Turn the workpiece over. You are now a
MarÄ…uetarian!
Shade the insert piece with hot sand if desired.
Apply glue along the edge of the insert veneer and press into the opening. Check for a flush fit from the front side of the background veneer. Tap the insert veneer further into place with a smali hammer if needed.
Clamp a fret saw table or birds-mouth jig to your work bench. Tighten the blade at the handle end clamp of the fret saw with the teeth facing away from the saw frame and down towards the handle. Hook the top end of the saw on the fret saw table and place the handle against your shoulder. Thread the saw blade through the countersink hole and slide the workpiece all the way to the handle. Applying pressure with your shoulder, flex the saw frame and fasten the opposite end of the blade.
The rotation of the workpiece is opposite (or counter-clockwise) of the rotation used on the scroll saw. My left hand keeps downward pressure on the workpiece while rotating the workpiece into the teeth of the blade, which are facing away from me. With the table tilted down to the left, the waste piece in the background veneer is uphill or to the right of the saw blade.
My right hand operates the saw vertically. To steady the sawing motion, I rest my elbow against my leg. This helps assure that the saw stroke is consistently vertical. Make every effort to saw within the birds-mouth opening, paus-ing occasionally to check the saw blades posi-tion. With my left hand manipulating the workpiece, I saw along the pattern linÄ™, rotating the workpiece until the cut is completed.