A3 1 9 TDI PD (131 koni)
03

Audi A3 (97-03) 1,9D TDI PD 2001-03 Engine codę: ASZ

Impoitant notę

Replacement lnteiv<il Guide

Check Foi Engine Damage

Repair Times - lus

Speciai Tools

Special Piecautions

Removal

Instailation

1.    tnsure camsnan locKea witn tooi (11 j. i ooi N035ST--

2.    Ensure crankshaft sprocket locking tool located correctly (9). Tool No.T10050.

3.    Ensure timing marks aligned (10).

4.    Ensure automatic tensioner unit locked with tool (13). Tool No.T10008.

5.    Slacken camshaft sprocket bolts (16).

6. Tum camshaft sprocket fully clockwise in slotted holes. Tighten bolts finger tight (16).

7. Tum tensioner pulley slowly clockwise (17) until lug (18) just reaches stop (19). Use tool No.3387 (20).

8.    Fit timing belt in following order:

o Camshaft sprocket. o Tensioner pulley. o Crankshaft sprocket. o Water pump sprocket.

9.    Install automatic tensioner unit (15).

NOTĘ: Ensuie belt is taut l>e twe en spiockets on non-tensioned side.

10.    Tum tensioner pulley slowly anti-clockwise (21) (lug (18) moves towards stop (22)). Use tool No.3387 (20).

11.    Remove locking tool without force (13).

NOTĘ: Ensuie two-pin wrench remains in position.

12.    Allow tensioner pulley to tum back slowly (17) (lug (18) moves towards stop (19)) until dimension (23) as specified:

o AMF/ASZ/ATD - 4±1 mm. Use drill bit. o ANY - 7±1 mm. Use drill bit.

NOTĘ: Engine must be COLD.

13.    Tighten tensioner nut (14). Tightening torque: 20 Nm + 45°

14.    Tighten camshaft sprocket bolts (16). Tightening torque: 25 Nm.

15.    Remove:

o Camshaft locking tool (11). o Crankshaft sprocket locking tool (9). o Drill bit.

16.    Tum crankshaft slowly two turns clockwise to TDC on No.1 cylinder.

17.    Ensure dimension (23) as specified:

o AMF/ASZ/ATD - 4±1 mm. Use drill bit.

_AMY - 7-4-1 mm I ko Hrill hit_

AD182931

(100 Nm)