{Change Comments ***********************************************************}
{9/12/95, M174.81.2, Updated for Catalyst v2.20 per Fanuc 6M M001.85 Format, DWB}
{1/17/96 - Updated .85 to .86 format, MPK}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{4/18/96
Initial: BP Boss 9 M174.89
Created: BP Boss 9 M000.89
ForUser: Braden Engineering / Custom Machining
Control: Bridgeport Boss 9
Machine: Bridgeport R2E4
Develop: ComPost 4.21.34, Catalyst68K v3.02.13C
Comment: New processor per readouts sent in by Rick Shaw
Deleted ProgID1.
Change coolant from M7 to M8.
Changed EOP from M30 to M22.
Deleted ASCII('19') from end of program.
Jim Radcliffe}
{19May97
Original: BP Boss 9 [CM] MZ04.89
Created: BP Boss 9 [CM] MZ04.89.1
For: Gibbs and Associates
Deleted redundant TagDown from ZonlyRepAutoCycle & ZonlyRep
Charles Winston}
{7/3/97
Initial: BP Boss 9 [CM] MZ04.89.1
Created: BP DX32 Boss 9 Mxxx.89
ForUser: Denver Tool and Die
Control: Bridgeport DX32 running in Boss 9 format
Machine: ????
Develop: ComPost2 68K 1.0b11, Virtual Gibbs 3.35 PPC
Comment: New processor per Troy Fuller at CAMTech
Added SpinOn command to Speed line.
Added CRCOfst to CRCOn line and D label to MachSpec.
Jim Radcliffe}
{11/6/97
Initial: BP DX32 Boss 9 MX51.89.1
Created: BP DX32 Boss 9 [DX] Mxxx.89
For: Datum-X
Deleted all special BP CRC stuff, CRC is turned on with StrtPos
and off at the end of IF Milling?,
moved ZCP1 out of StrtPos block to line before,
MPK
}
{11/12/97
Initial: BP DX32 Boss 9 [DX] MX51.89
Created: BP DX32 Boss 9 [DX] MX51.89.1
Deleted GetStartPos and GetEndPos subs, they were not being called,
Modified ckCRC to turn on CRC in ToolPath,
Removed CRCOnC from StrtPos blocks in FirstOp, NewTool, and SameTool,
Removed contents of WFOStuff sub,
Removed calls to WFOStuff,
Removed IF CutterRadiusCompensation? case at end of ZOnlyRep sub,
Deleted Rapid from line with ToolChng in FirstOp and SameTool,
Moved ZCP1 to after StrtPos block in FirstOp and SameTool,
added literal 'M25' when doing OptionalStops or ProgStops in NewTool and end of program,
Removed label info in form for work plane so that Plane command will not output,
moved spindle on and speed to same line as StrtPos in FirstOp, NewTool, and SameTool,
Removed AbsorInc and Rapid from end of Program,
changed ToolChng in form to output M6,
added 'M26' Untool to end of program,
MPK
}
{Prog Numeric Format Definitions *******************************************}
#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '###^#0'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Tag#,5)
FORMAT(CallMasterNum#,5)
FORMAT(Program#,5) {.72}
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(NewWFO#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(Dwell#,6) {.72}
{Prog Subroutines **********************************************************}
RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN
DoSubComment:
IF UseComments? AND SubComment?
ASCII('39') ' SUB NUMBER: ' Program# ' ' ASCII('39') EOL
END
RETURN
DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
ASCII('39') ' OPERATION ' Operation# ': ' OperationType$ ' ' ASCII('39') EOL
END
IF OperationComment?
ASCII('39') ' ' OperationComment$ ' ' ASCII('39') EOL
END
IF WorkGroupComment?
ASCII('39') ' ' WorkGroupComment$ ' ' ASCII('39') EOL
END
IF ToolTypeComment?
ASCII('39') ' TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' ' ASCII('39') EOL
END
IF ToolComment?
ASCII('39') ' ' ToolComment$ ' ' ASCII('39') EOL
END
RestoreScale
END
RETURN
PSInit: {reset flags}
NewWFOF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN
PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqLabC 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqLabC 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqLabC 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqLabC 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN
DoPostScript:
PSInit
EachPS
SeqLabC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN
DoEndOpPS:
PSInit
EachEOPS
SeqLabC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN
EntryMove:
IF FeedEntry?
SeqLabC Feed ZIn FeedEnt EOL
ELSE
SeqLabC RapidC ZIn EOL
END
RETURN
StartSub:
OpenSub
'#' Program# EOL
DoSubComment
RETURN
SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
ASCII('39') ' ' ASCII('39') EOL
ASCII('39') ' ( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT ) ' ASCII('39') EOL
ASCII('39') ' ' ASCII('39') EOL
END
END
RETURN
StdSub:
TagUp TagInc
SeqLabC '=N²' Tag# RepLab RepCycs EOL
{StartSub}
RETURN
FinishSub1: {part 1}
SeqLabC
IF NOT FeedConnect?
IF AutoCycle?
ZCP3C
ELSE
IF FIFO? {.81}
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
END
END
EOL
RETURN
FinishSubG92: {part 2}
SeqLab Preset ShiftRC EOL
'<' Tag# EOL
TagDown
{CloseSub}
SeqLabC Preset UnshftRC EOL
RETURN
OpenMP:
IF WorkFixtureOffsets?
' ' EOL
' ( Note - Post does not support MultipleParts with WorkFixtureOffsets. )' EOL
' ( Please change to EquallySpacedOffsets. )' EOL
' ' EOL
ELSE
TagUp TagInc
SeqLabC '=N²' Tag# RepLab Parts EOL
{StartSub}
END
RETURN
CloseMP:
IF EquallySpacedOffsets?
SeqLab Preset ShiftPC EOL
'<' Tag# EOL
TagDown
{CloseSub}
SeqLabC Preset UnshftPC EOL
END
RETURN
DoAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF ZMove? AND AbsValue?
IncValue
ELSE
IF NOT ZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN
DoDrillAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF SPZMove? AND AbsValue?
IncValue
ELSE
IF NOT SPZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN
RestoreAbsOrInc:
IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue?
SeqLabC AbsValue EOL
END
RETURN
ckCRC:
IF NOT ZMove?
CRCOnC
END
RETURN
ckCRCNum:
{Not supported}
RETURN
FormatLine:
DoAbsOrInc ckCRC FeedC MoveXYZC
RETURN
FormatArc:
DoAbsOrInc
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN
ToolPath:
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqLabC MoveSXYC EOL
SeqLabC '=#' Program# EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
SeqLabC DoDrillAbsOrInc MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
IF XMove? OR YMove? OR ZMove?
SeqLabC DoAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL
END
ELSE
IF LineFeat?
IF XMove? OR YMove? OR ZMove?
IF Decelerate? AND NOT CutterRadiusCompensation?
IF RoomToDecel?
DecelMove1
SeqLabC FormatLine FeedRateC ckCRCNum EOL
DecelMove2
END
SeqLabC FormatLine DecelFeed ckCRCNum EOL
ELSE
SeqLabC FormatLine FeedRateC ckCRCNum EOL
END
END
ELSE
IF ArcFeat?
IF NOT XYPlane?
SeqLabC Plane EOL
END
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqLabC FormatArc ArcFeedC EOL
DecelMove2
END
SeqLabC FormatArc DecelFeed EOL
ELSE
SeqLabC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RestoreAbsOrInc
RETURN
WFOStuff:
{not supported}
RETURN
AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
SeqLabC IncValue EOL
RETURN
AutoCycCutSub2: {part 2}
ToolPath
SeqLabC AbsOrInc
IF Repeats? AND FeedConnect? AND ZshiftOnly?
{.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath}
ELSE
IF FIFO? {.81}
FeedC ZCP2 FeedEntC
ELSE
RapidC ZCP2
END
END
EOL
'$' EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN
AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN
Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
EntryMove
AutoCycCutSub2
AutoCycPat
ELSE
EntryMove
ToolPath
END
RETURN
G92Sub:
SubWarning
StdSub
IF NOT CutterRadiusCompensation?
SeqLabC Connect StrtPos EOL
END
Milling
FinishSub1
FinishSubG92
RETURN
ZonlyRepAutoCycle:
NewProg
AutoCycPat {write pattern moves and main calls}
StartSub
NewProg
EachCycle
SetSRXYtoEP
IF FeedConnect?
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqLabC Feed IncValue StrtPosC EOL
SeqLabC AbsOrInc
ELSE
SeqLabC Feed
END
ELSE
SeqLabC Feed
END
ZInPlusInc FeedEnt EOL
ELSE
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqLabC Rapid IncValue StrtPosC EOL
IF FeedEntry?
SeqLabC AbsOrInc ZCP2PlusInc EOL
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLabC AbsOrInc ZInPlusInc EOL
END
ELSE
IF FeedEntry?
SeqLabC Rapid ZCP2PlusInc EOL
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLabC Rapid ZInPlusInc EOL
END
END
ELSE
IF FeedEntry?
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLabC Rapid ZInPlusInc EOL
END
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqLabC '=#' Program# EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
{.69, removed FinishSub1}
IF FeedConnect? {there is no Z up in the sub, .69}
IF FIFO? {.81}
SeqLabC Feed ZCP2 FeedEnt EOL {.69}
ELSE
SeqLabC Rapid ZCP2 EOL {.69}
END
END {.69}
'$' EOL
CloseSub
{Element shift, not pattern}
RETURN
ZonlyRep:
NewProg
EachCycle
IF NOT FirstCycle?
SeqLabC Connect StrtPos EOL
END
IF FeedConnect?
SeqLabC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC}
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqLabC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLabC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
END
SeqLabC '=#' Program# EOL
NextCycle
StartSub
TrackZNO# FIRST SPZ#
ToolPath
FinishSub1
'$' EOL
CloseSub
RETURN
CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN
SkipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN
SetDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN
GetStartOfSameTool:
DoOpComments
DoPostScript
CheckPass
RETURN
{Start of executable Prog **************************************************}
{setup and initializations}
InitProg
TagInit
ReverseYZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls('500')
SetMaxRPM('10000')
SetMaxFeed('500')
SetFlagF('1') { Milling ZShiftOnly SepSubs }
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramNameComment?
ASCII('39') ' PROGRAM: ' ProgramName$ ' ' ASCII('39') EOL
END
IF ProgramComment?
ASCII('39') ' ' ProgramComment$ ' ' ASCII('39') EOL
END
IF FormatNameComment?
ASCII('39') ' FORMAT: ' FormatName$ ' ' ASCII('39') EOL
END
IF TimeComment?
ASCII('39') ' ' Date$ ' AT ' Time$ ' ' ASCII('39') EOL
END
IF MovesComment?
ASCII('39') ' OUTPUT IN ' MoveType$ ' INCHES ' ASCII('39') EOL
END
IF PartsComment?
ASCII('39') ' PARTS PROGRAMMED: ' Parts# ' ' ASCII('39') EOL
END
IF StartToolComment?
ASCII('39') ' FIRST TOOL NOT IN SPINDLE ' ASCII('39') EOL
END
END
OpenSub
RestoreScale
SeqLab Plane 'G80' AbsValue EOL
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
DoOpComments
DoPostScript
SeqLabC ToolChng OpToolID EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
SeqLabC AbsOrInc EOL
END
CheckPass
SeqLabC SpinOn Speed Rapid AbsOrInc StrtPos EOL
SeqLabC ZCP1 CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqLabC StrtPos EOL
END
ELSE
IF NewTool?
{Finish off last Operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF LAST ProgStop? OR OptionalStops?
SeqLabC 'M25' EOL
END
IF LAST ProgStop?
SeqLabC 'M00' EOL
ELSE
SeqLabC ProgStop EOL
END
{Start new Operation}
DoOpComments
DoPostScript
SeqLab Plane OpToolID ToolChng EOL
SeqLabC EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqLabC SpinOn Speed Rapid AbsOrInc StrtPos EOL
SeqLabC ZCP1 CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqLabC StrtPos EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqLabC 'M00' EOL
{Start new Operation}
GetStartOfSameTool
IF CoolOff? AND LAST NOT CoolOff?
SeqLabC CoolOff EOL
END
IF NewToolOffset?
SeqLabC ToolOfst EOL
END
SeqLabC ZCP1 EOL
SeqLabC PlaneC Speed SpinOn AbsOrInc Rapid StrtPos CoolOn EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqLabC CoolOff EOL
END
{Start new Operation}
GetStartOfSameTool
IF NewToolOffset?
SeqLabC ToolOfst EOL
SeqLabC ZCP1 EOL
END
SeqLabC SpeedC PlaneC AbsOrInc Rapid StrtPos EOL
IF NOT CoolOff? AND LAST CoolOff?
SeqLabC CoolOn EOL
END
END
END
END
END {common point for all operations}
IF Milling?
SeqLabC ZCP2C EOL
IF Repeats?
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
SetFlag('1') { Milling ZShiftOnly SepSubs }
ZonlyRep
SetFlagF('1')
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
IF AutoCycle?
SeqLabC CRCOffC ZCP3C EOL
ELSE
IF FIFO? {.81}
SeqLabC FeedC CRCOffC ZCP3C FeedEntC EOL
ELSE
SeqLabC RapidC CRCOffC ZCP3C EOL
END
END
ELSE
IF Drilling?
IF Repeats?
TagUp TagInc
StdSub
SeqLabC AbsOrInc Rapid StrtPos EOL
END
SeqLabC ZCP2C EOL
GetCycle
IF Dwell?
SeqLabC 'G04/' Dwell# EOL
END
SeqLabC Cycle StrtPos ZDepthAbs Peck Retract FeedEnt EOL
IF CallMasterOp?
SeqLabC '=#' CallMasterNum# EOL
SkipToLastFeat
ELSE
TrackZNO# FIRST SPZ#
IF MasterOp?
SetFlag('1') {std sep sub Zreps in effect}
NewMasterProg
SeqLabC '=#' Program# EOL
StartSub
ToolPath
'$' EOL
CloseSub
SetFlagF('1') {not std sep sub Zreps in effect}
ELSE
ToolPath
END
END
SetDrillEndOpZ
SeqLabC 'G80' EOL
SeqLabC Rapid ZCP3 EOL
IF Repeats?
FinishSubG92
END
END
END
NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF ProgStop? OR OptionalStops?
SeqLabC 'M25' EOL
END
IF ProgStop?
SeqLabC 'M00' EOL
ELSE
SeqLabC ProgStop EOL
END
SeqLabC 'M26' UnTool EOL
IF MultipleParts? AND AllToolsOnePart?
CloseMP
END
SeqLabC EOP EOL
CloseSub
Post2 {organize Subs into one program}
Close
Retag
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
ASCII('39') ' FILE LENGTH: ' FileBytes# ' CHARACTERS ' ASCII('39') EOL
END
IF FileFeetComment?
ASCII('39') ' FILE LENGTH: ' FileFeet# ' FEET ' ASCII('39') EOL
END
IF FileMetersComment?
ASCII('39') ' FILE LENGTH: ' FileMeters# ' METERS ' ASCII('39') EOL
END
Close
END
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