SI-65R0C Install the indicator cover with the cover fixing Turn the cable 60 counterclockwise and attach it Secure the cable
10 cm
15 cm
General Safety Information 5. 9. 12.
Disconnecting the shifting cable Installation of the shifting
screw, and then tighten the cable adjustment bolt to the hook. to the frame with
10 cm
when removing the rear wheel
until it is back at its original position. the outer casing
cable
Hook
from the frame bands.
WARNING Revo-shift Lever Cable adjustment bolt
SB-7S45 Cover fixing screw
Use a shifting cable with one inner cable drum.
To avoid serious injuries:
Outer casing bands
7s
Brake Lever Disconnect the cable from the cassette joint
BL-IM45
Cable with one inner cable drum /
Obtain and read the service instructions
when removing the rear wheel from the
SIS-SP40 (4 mm dia.)
carefully prior to installing the parts. Loose,
frame.
Turn the
CJ-NX10
Cassette Joint
worn, or damaged parts may cause serious CJ-NX10
JAPAN
cable 60
injury to the rider.
Adjusting the cassette joint
Indicator cover
We strongly recommend only using genuine
Shimano replacement parts.
Set the Revo-shift lever to 4 .
Revo-shift lever side
1.
Pass the inner cable through the SIS-SP40 outer
Technical Service Instructions Attach the inner cable to the pulley as shown in Check to be sure that the red setting lines on the
It is important to completely understand the 6.
10.
Set the Revo-shift lever to .
1 casing through the end with the plastic cap.
the illustration, pass the inner cable through the cassette joint bracket and pulley are aligned at
1.
operation of your bicycle's brake system.
Next, slide the wire end hooking cover of the
slit in the cassette joint bracket, and then insert this time.
Improper use of your bicycle's brake system (Lever side)
Red setting lines
Revo-shift lever as shown in the illustration to
the end of the outer casing securely into the
may result in a loss of control or an accident,
remove it.
outer casing holder.
which could lead to severe injury. Because
Wire end hooking
Set to 4
each bicycle may handle differently, be sure to Set to 1 cover
Aluminum cap Plastic cap
learn the proper braking technique (including
brake lever pressure and bicycle control
Cassette joint
If cutting the outer casing, cut it near the end
characteristics) and operation of your bicycle.
with the plastic cap while the cap is still 7s
7s
This can be done by consulting your
attached. Then make the cut end perfectly
professional bicycle dealer and the bicycle's
Set the Revo-shift lever to 1 . round and attach the plastic cap.
Be sure to read these service instructions in
1.
owners manual, and by practicing your riding
conjunction with the service instructions for
and braking technique.
Set to 1
the Inter-7 hub before use.
These brake levers are equipped with a mode Inner cable
The red setting lines on the cassette joint
Turn the cable adjustment cover so that the cable
switching mechanism to make them
2. Plastic cap
Pulley
are located in two places. Use the one that
adjustment bolt protrudes by approximately 7 8
compatible with cantilever brakes and roller
is easiest to see.
mm. After this, loosen the cover fixing screw and
7s
Bracket
brakes or V-BRAKE brakes with power Revo-shift lever operation
Remove the plastic cap.
then remove the indicator cover.
modulator.
When bicycle is standing up
Cover fixing screw
Outer casing holder
Turn the Revo-shift lever to shift to each of the seven
If the incorrect mode is selected it
Cable adjustment cover
Should be straight
gears.
Slit
may cause either excessive or
Pedaling becomes heavier
Cassette joint
7s
Pull the outer casing out from the outer Indicator cover
insufficient braking force to occur, pulley
Pass through
Indicator 2.
Indicator moves toward 7
casing holder of the cassette joint, and then
the slit.
which could result in dangerous
7 8 mm
remove the inner cable from the slit in the
1
accidents.
CJ-NX10
bracket.
JAPAN
Make the cut end
Be sure to select the mode in
perfectly round. Bracket
Outer casing holder
Cassette joint
accordance with the instructions
2 bracket
Revo-shift lever
Slit
Cable adjustment
given in the table below. Insert into
Attach the plastic cap.
bolt
the outer casing
Remove from When bicycle is upside down
Mode position Applicable brake holder.
the slit
Should be straight
2
Cassette joint
C/R position Pass the inner cable through the wire end hooking
pulley
Bracket
3.
If first inserting the outer casing into the
hole of the Revo-shift lever, and then pull the
1 Cassette joint side
outer casing holder is easier, then first
inner cable so that the drum at the end of the
Pull out from outer
insert the outer casing into the outer casing
After checking that the end of the outer casing is
inner cable is sitting in the wire end hooking hole.
7.
casing holder
holder, and then insert a 2 mm Allen key or
sitting securely in the cable adjustment bolt of the
Cassette joint
a #14 spoke into the hole in the cassette
Revo-shift lever, attach the inner cable fixing bolt
Pedaling becomes lighter bracket
Be careful of the inner cable end
joint pulley, and then turn the pulley so that
unit to the inner cable.
Cantilever brakes
Remove the inner cable fixing bolt unit from
3. the inner cable fixing bolt unit fits into the
Indicator moves toward 1
the cassette joint pulley.
Roller brakes gap in the pulley.
Inner cable fixing bolt unit
1 If the red setting lines are not aligned, turn
Inner cable fixing bolt unit
The C indicates the mode Note: Do not use this inner cable fixing bolt
3
the cable adjustment bolt of the Revo-shift
Insert into the
OK Not OK Not OK
Cassette joint pulley
position for compatibility unit with the CJ-4S30 cassette joint.
Insert the inner cable lever to align the setting lines. After this,
outer casing
with cantilever brakes. Installation of the lever
fixing bolt unit move the Revo-shift lever once more from
holder
Inner cable fixing nut
The R indicates the mode 4 to 1 and then back to 4 , and then
The inner cable
position for compatibility Install the lever as shown in the illustration.
re-check to be sure that the red setting lines
drum should be
Inner cable fixing
with roller brakes.
sitting securely in are aligned.
washer
the wire end
In case of using
hooking hole. CJ-NX10
Inner cable fixing bolt
Shimano half grip, the
JAPAN
V position
straight section of the
10 mm
7s
CJ-NX10
handlebar should be Leave a gap of
JAPAN
157 mm or more in 0.5 mm between
2
Cable adjustment
length; attach the the Revo-shift
Pass the inner cable through the hole.
bolt
Wire end Turn the
Revo-shift lever to this lever and the half
hooking hole pulley
V-BRAKE brakes
straight section. grip. Hole in pulley
with power If it is difficult to pull the outer casing out
101 mm
After adjusting the cassette joint, cut off the
modulator from the outer casing holder of the
2.
excess length of inner cable and then install the
cassette joint, insert a 2 mm Allen key or a
Tighten
1 inner end cap.
Pass the inner cable through the cable
#14 spoke into the hole in the cassette
4.
The V indicates the mode
2 mm Allen key
adjustment bolt. At this time, pull the inner cable
joint pulley, and then turn the pulley to
position for compatibility or #14 spoke
Inner end cap
while being careful not to make any bends in the
loosen the inner cable. Then remove the
with V-BRAKE brakes with
15 20 mm
cable.
Handlebar inner cable fixing bolt unit from the pulley Pull the inner cable while attaching
power modulator.
first, and after this remove the outer casing Do not pull the cable too strongly the inner cable fixing bolt unit.
Note:
from the outer casing holder. while it is in the position shown
Use the brake levers with mode switching
Check that the inner cable is correctly
in the illustration.
2 3
Tightening torque:
mechanism in the combinations given above. 22.2 mm seated inside the pulley guide.
Remove the Pull out from
3.5 5.5 N·m {35 55 kgf·cm}
2
Read these Technical Service Instructions Clamp bolt inner cable the outer
Cable adjustment bolt
CJ-NX10
fixing bolt casing holder
carefully, and keep them in a safe place for
5 mm Allen key JAPAN
Bring the cable around to the cassette joint pulley,
unit
later reference. 8.
hold so that the inner cable fixing nut is facing to
Tightening torque:
the outside (toward the dropout), and then slide
6 8 N·m
the flats part of the inner cable fixing washer into
CAUTION These service instructions explain how to use and
{60 80 kgf·cm} CJ-NX10 the gap in the pulley.
CJ-NX10 CJ-NX10
maintain the Shimano bicycle parts which have been
JAPAN
Half grip
JAPAN JAPAN
To avoid serious injuries: Flats part of inner cable used on your new bicycle. For any questions regarding
fixing washer your bicycle or other matters which are not related to
Be sure to shift the lever one gear at a time, and
Shimano parts please contact the place of purchase or
Guide Guide
Tighten
reduce the force being applied to the pedals 1
the bicycle manufacturer.
OK Not OK
during shifting. If you try to force operation of the Turn the
1
pulley
shifting lever while the pedals are being turned Inner cable fixing nut
These service instructions are printed on recycled paper.
Handlebar
Pulley hole
Push the inner
strongly, your feet may come off the pedals and
Please note: Specifications are subject to change for
cable with your Install the wire end hooking cover to the Revo-
11.
the bicycle may topple over, which could result improvement without notice. (English)
fingers so that it shift lever.
Gap in pulley
in serious injury.
does not become
Wire end hooking
22.2 mm
2 mm Allen key bent.
cover
or #14 spoke
Pulley
NOTE: 2
Clamp bolt 7s
For maximum performance we highly
5 mm Allen key
recommend Shimano lubricants and One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003
Note:
maintenance products.
If reusing the cable, refer to steps 8 to 10
Tightening torque:
CJ-NX10
Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222
JAPAN
Parts are not guaranteed against natural wear
in "Installation of the shifting cable".
6 8 N·m
or deterioration resulting from normal use.
{60 80 kgf·cm}
Grip
3-77 Oimatsu-cho, Sakai-ku, Sakai, Osaka 590-8577, Japan
C Jul. 2006 by Shimano Inc. PIT. SZK. Printed in Japan
LOCK
LOCK
LOCK
LOCK
JAPAN
CJ-NX10
V
LOCK
V
C
R
C
R
LOCK
LOCK
V
V
C
R
C
R
LOCK
LOCK
LOCK
LOCK
LOCK
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