Fadal Format 1 [MD] PMV25 17 6


{
MILL=T
LATHE=F
SIMPLE_ROT_POS=T
ROTARY_MILL=F
ADV_MILL=F
SUBS=T
MILLTURN_Y-AXIS=F
MILLTURN_POLAR-SEG=F
METRIC=F
}

{Change Comments ***********************************************************}

{9/26/88, Added CRCOffC to rapid up and repeats, same as all other Fadal posts, WFG}
{6/5/89, Changed Maximum Spindle RPM from 10000 to 15000 in Form's 'Numbers' Dialog, JR}
{1/26/90, Updated: Fadal M003.58, to .69 format, JR}
{2/90/90, Updated: Fadal M003.69, to .70 format, JR}
{3/23/90, Changed SetMaxRPM from 10000 to 15000 in Prog, JR}

{4/6/90
Added '01' literal for looping once on CallLab line at ZonlyRepAutoCycle & ZonlyRep subs.
DWB}

{7/24/90, Added InitProg globally to posts with this remark, DWB}
{7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB}
{8/10/90, Updated: Fadal M003.71 to .74 format, JR}
{3/6/91, Updated: Fadal M003.74 to .76.1 format, JR}
{4/3/91, Updated: Fadal M003.76.1, to .80 format, DWB}
{9/11/91, Updated: Fadal M003.79, to .81 format, DWB}

{* 11/3/93 [cwh]
Modeified: Fadal M003.81
To: Fadal M003.81.1
For: Gibbs and Associates

Modified the form so that it could be used with the 32MP and 32MPOL
versions of Catalyst ( Virtual ).
*}

{11/8/93
Modified: Fadal M003.81.1
For: Gibbs & Associates
Modified to get consecutive sequence numbers thru subroutines:
Changed; Seq to SeqLab, SeqC to SeqLabC and N to N? in MachSpec.
Added Retag
Jim Radcliffe}

{1/3/95
Updated: Fadal M003.81.2
For: Gibbs & Associates
Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.04/Compost 4.21.23
Changes made per Pete Jackson
Updated to Version 4.2 per Fanuc 6M M001.81.2f Format.
Corrected FORMAT5 from '########;0' to '#######0'.
Added RestoreScale Sub per 4-Axis Post Processor.
Moved UnSkipZ from FinishSub1 to ZOnlyRep where SkipZ is set.
Changed FeedRateC to FeedEntC for FIFO Exit Moves.
Added CkCRC sub for CRCOffC per version 4.2.
CutterRadiusCompensation ExitLength will output G40 on LastFeat AND LineFeat at StdLine sub.
Changed logic to output CRCOnC in OneFeat ToolPath.
Added logic to suppress output of CRCOnC on ZMove Feature.
Added support of CRC during multiple pocket dog-bone operation.
Added condition to output CRCOnC for XMove OR YMove only at CkCRC sub.
Outputs G41/G42 on First LineFeat after Z Plunge.
Modified condition to output CRCOffC for LastFeat AND AutoCycle at ToolPath RapidFeat.
Assures that G40 is not output prior to LastFeat.
Added CRCOffC to RapidFeat at ToolPath.
Outputs G40 at all ZMoveOnly Feature Retract blocks.
Changed TrackZNO# ZDepth# to TrackZNO# FIRST SPZ# at IF Drilling.
SPZ# is affected by SetScale, whereas ZDepth# is not.
DWB}

{7/19/95, Updated Fadal M003.81.3 to .85 version per v2.20 Update Instructions .01, JR}

{8/15/95,
Fadal M003.85.1
Added literal '01' after CallMasterNum#
Added support for RigidTap per M610.85
TH}

{ Format: Fadal M003.85.2
8/28/95
Fixed duplicate call of Cycle command
Changed SeqLab to SeqLabC in rigid tap sections
TH}

{ Format: Fadal M003.85.3
10/12/95
Added UnTool ToolChng to CloseMP: to reload tool1 at the end of each part. This is a First Tool In Spindle post
TH}

{11/17/95
Modified: Fadal M003.85.3
For: Gibbs & Associates
Versions: ncCad 4.33.01/ncCAM 4.33.01/ncPost 4.33.08/Catalyst v2.28.04/Compost 4.21.33/1.0a
Changes made per Mike Dziminowicz of Hughes Aircraft Space & Comm.
Limited UnTool ToolChng block to AllToolsOnePart at CloseMP sub.
DWB}

{ Format: Fadal M003.85.5
11/28/95
Fixed CloseMP so the UnTool ToolChng block will not be output for WFO's if OneToolAllParts
TH}

{1/17/96, Updated .85 to .86 version, MPK}

{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{4/8/96,
Initial: Fadal M003.89
Created: Fadal Format 1 MXXX.89
Changed CoolOn to M8, added OpToolID ToolChng to FirstOp, Set Program# to 0 after program #
is output at beginning of program in order to output proper # for subroutines, added literal 'TA, 1, 2' before
EOR at program beginning, MPK}
{5/3/96
Inital: Fadal Format 1 [MD] M974.89
Created: Fadal Format 1 [MD] M974.89.1
In all cases in which CoolOn was on a line by itself after the the tool length offset line in FirstOp, NewTool,
and SameTool, moved CoolOn to the tool length offset line, MPK}

{11/26/96, updated per Fanuc 6M (PW) C001.14, MPK}

{03/06/98,
Initial: Fadal Format 1 [MD] C974.14
Created: Fadal Format 1 [MDS] Cxxx.14
For: Militec Defense Systems
The Fadal machine allows for brakes to be applied to the A and B
axes after they move. An M60 is used for the A axis and an
M62 is used for the B axis.
Two sub-routines were created- CSABrake and CSBBRake. These are called
after each CSAngleA/CSAngleB call. They output M60 and M62 each on
seperate lines.
CDH}

{6/26/98,
Initial : Fadal Format 1 [MD] CV25.14
Created: Fadal Format 1 [MD] CV25.14.1
Customer: Militec Defense Systems; Tom Sonnen, 208/962-3271

Changes to "Prog":

1. Added SeqLabC to DoCSComment & DoCSWFOComment.
2. Under NewToolOp3, moved ToolChng to be output with OpToolID.
3. Moved WFOStuff to the X & Y motion block.
4. Moved the two rotries output after the X & Y motion block.
5. Under SameToolOp3, added IF AChange? OR BChange? (not output rotaries if at
the same location).
6. Under SameToolOp1, removed Z-axis motion if ChangeCS? and added motion to
ZCP1 if one of the rotaries need to be moved.
7. Under End3, changed output per customer request.
8. Changed CSABrake sub to doBrakeOn & CSBBrake sub to doBrakeOff and added M61 and
M63 as brake off codes. Output Brake Off before and Brake On after the rotries.
JHE}

{3/8/99
Initial: Fadal Format 1 [MD] CV25.14.1
Created: Fadal Format 1 [MD] PMV25.17.6
ForUser: Militec Defense
Develop: Compost2 PPC 1.7b15, Virtual Gibbs 5.05
Comment: created Simple A Positioning per CNCVIS1 PM610.17.6
Did not implement Brake On and Off codes! Will they be required for this version?
Jim Radcliffe}

{Prog Numeric Format Definitions ****}

#1 = '#.00'
#2 = '#####.###;0.'
#3 = '*#####.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '00'
#7 = '#'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(UnitAngle#,2)
FORMAT(TrackCNO#,2)
FORMAT(TrackC#,2)
FORMAT(MoveC#,2)
FORMAT(Dwell#,2)
FORMAT(Recall#,4)
FORMAT(ADD#,4)
FORMAT(SpeedRPM#,4)
FORMAT(ToolDiameter#,4)
FORMAT(TrackXNO#,4)
FORMAT(TrackYNO#,4)
FORMAT(TrackZNO#,4)
FORMAT(Program#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(NewWFO#,5)
FORMAT(Parts#,5)
FORMAT(TRUNC#,6)
FORMAT(Program2#,6)
FORMAT(CallMasterNum#,6)
FORMAT(RapidF#,7)

{Added Subroutines ****}

spReset: {update to the correct StartPos}
TrackXNO# SPX#
TrackYNO# SPY#
RETURN

resetSP: {update to the correct StartPos}
IF Rotations? OR Repeats? OR AutoCycle?
IF AbsValue?
spReset
ELSE
SetAbs
spReset
SetInc
END
END
RETURN

saveEP: {save the correct EndPos}
IF PointFeat?
IF AutoCycle?
SetACSPCompF
Save# Num#('1') ADD# Recall# Num#('1') SPX# { xOpEP }
Save# Num#('2') ADD# Recall# Num#('2') SPY# { yOpEP }
SetACSPComp
ELSE
Save# Num#('1') SPX# { xOpEP }
Save# Num#('2') SPY# { yOpEP }
END
ELSE
Save# Num#('1') EPX# { xOpEP }
Save# Num#('2') EPY# { yOpEP }
END
RETURN

getEP: {save the correct EndPos}
IF Rotations? OR Repeats? OR AutoCycle?
IF AbsValue?
saveEP
ELSE
SetAbs
saveEP
SetInc
END
END
RETURN

setSRXYtoACEP:
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
RETURN

{Prog Subroutines ****}

restoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

wfo:
'E' NewWFO#
RETURN

wfoStuff:
IF NewWFO?
IF MultipleParts? AND WorkFixtureOffsets?
EOL
'*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL
ELSE
wfo
END
ELSE
IF Flag?('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF NOT SameTool?
IF MultipleParts?
IF WorkFixtureOffsets?
WFO1
ELSE
wfo
END
ELSE
wfo
END
END
END
END
SetFlagF('2') { Do not output WFO second time wfoStuff is called for MP-WFO-OTAP-ECP }
RETURN

doSubComment:
IF UseComments? AND SubComment?
SeqLabC '* SUB NUMBER: ' Program# EOL
END
RETURN

doOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
SeqLabC '* OPERATION ' Operation# ': ' OperationType$ EOL
END
IF OperationComment?
SeqLabC '* ' OperationComment$ EOL
END
IF WorkGroupComment?
SeqLabC '* ' WorkGroupComment$ EOL
END
IF ToolTypeComment?
SeqLabC '* TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ EOL
END
IF ToolComment?
SeqLabC '* ' ToolComment$ EOL
END
restoreScale
END
RETURN

doBrakeOff:
IF AAxisAvail?
SeqLabC 'M61' EOL
END
RETURN

doBrakeOn:
IF AAxisAvail?
SeqLabC 'M60' EOL
END
RETURN

psInit:
NewWFOF
FourthCWF
FourthCCWF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN

psStuff:
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqLabC 'B' FifthDegree# EOL
FifthCWF
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqLabC 'B' FifthDegree# EOL
FifthCCWF
END
RETURN

doPostScript:
psInit
EachPS
SeqLabC PostScript EOL
psStuff
NextPS
RETURN

doEndOpPS:
psInit
EachEOPS
SeqLabC EndOpPS EOL
psStuff
NextPS
RETURN

absValueC:
IF NOT AbsValue?
AbsValue
END
RETURN

incValueC:
IF AbsValue?
IncValue
END
RETURN

absOrIncC:
IF AbsoluteMoves?
absValueC
ELSE
incValueC
END
RETURN

setAngleUnder360: {sets status register and machine to current rotary position between -360 and 360 deg}
{Fanuc yes, Fadal no.}
RETURN

doStartPos:
StrtPos
IF AAxisAvail?
CalcSCAng FadalMoveC
ELSE
TrackCNO# Num#('0')
END
RETURN

entryMove:
IF FirstOperation? OR NewTool?
RapidF# { Forces FeedEnt/FeedRate }
ELSE
IF LAST Rotations? OR LAST Repeats?
RapidF# { Forces FeedEnt/FeedRate }
END
END
IF FeedEntry?
SeqLabC Feed ZIn FeedEntC EOL
ELSE
SeqLabC RapidC ZIn EOL
END
RETURN

startSub:
OpenSub
SeqLabC SubIDF EOL
doSubComment
RETURN

subWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
SeqLabC '* WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT' EOL
' ' EOL
END
END
RETURN

stdSub:
FORMAT(Recall#,6)
Save# Num#('10') Num#('0') { FORMATting for Number of Subroutine Loops }
EachRep
Save# Num#('10') ADD# Recall# Num#('10') Num#('1')
IF GreaterThan? Recall# Num#('10') Num#('99')
SeqLabC CallLab '99' EOL
Save# Num#('10') Num#('1')
END
NextRep
SeqLabC CallLab Recall# Num#('10') EOL
startSub
FORMAT(Recall#,4)
RETURN

finishSub1: {part 1}
IF NOT FeedConnect?
SeqLabC RapidC ZCP3C EOL
END
RETURN

finishSubG92: {part 2}
SeqLabC Preset ShiftR EOL
SeqLabC EndSub EOL
CloseSub
SeqLabC Preset UnshiftR EOL
RETURN

doWFOOps:
IF Flag?('5')
SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
ELSE
SeqLabC Rapid doStartPos SetWFO EOL
END
SeqLabC CallLab OnePart EOL
RETURN

openMP:
NewProg
IF WorkFixtureOffsets?
IF OneToolAllParts? AND ExitClearancePlane?
SetFlag('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
END
NewWFO
EachWFO {simple eachPart}
doWFOOps
IncWFO
NextWFO {simple NextPart}
startSub
ELSE
FORMAT(Recall#,6)
Save# Num#('10') Num#('0') { FORMATting for Number of Subroutine Loops }
EachPart
Save# Num#('10') ADD# Recall# Num#('10') Num#('1')
IF GreaterThan? Recall# Num#('10') Num#('99')
SeqLabC CallLab '99' EOL
Save# Num#('10') Num#('1')
END
NextPart
SeqLabC CallLab Recall# Num#('10') EOL
IF OneToolAllParts? AND ExitClearancePlane?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
startSub
FORMAT(Recall#,4)
END
RETURN

closeMP:
IF WorkFixtureOffsets?
SeqLabC EndSub EOL
CloseSub
ELSE
SeqLabC Preset ShiftP EOL
SeqLabC EndSub EOL
CloseSub
SeqLabC Preset UnshiftP EOL
END
RETURN

doAbsOrInc:
IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated }
IF ZMove?
incValueC
ELSE
absOrIncC
END
END
RETURN

doDrillAbsOrInc:
IF Flag?('1') { DrillSubs activated }
IF SPZMove?
incValueC
ELSE
absOrIncC
END
END
RETURN

restoreAbsOrInc:
IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated }
SeqLabC absOrIncC EOL
END
RETURN

ckCRC:
IF LastFeat?
IF NOT ArcFeat?
CRCOffC
END
ELSE
IF NOT ZMove?
CRCOnC
END
END
RETURN

ckCRCNum:
IF NOT LastFeat? AND Equal? SPZ# EPZ#
{CRCOffsetC}
END
RETURN

tpPointFeat:
IF AutoCycle?
SeqLabC MoveSXYC EOL
IF Repeats? AND ZshiftOnly?
SeqLabC CallLabB TRUNC# SUB# Program# Num#('1') '01' EOL
ELSE
SeqLabC CallLab '01' EOL
END
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
IF FirstFeat?
SetFlagF('9') { For valid Drill Rotation Sub }
IF Rotations?
IF NOT LastFeat?
IF NOT MasterOp?
SetFlag('9') { valid Drill Rotation Sub }
NewProg
StartSub
END
END
END
ELSE
SeqLabC doDrillAbsOrInc MoveSXYZC EOL
END
IF LastFeat?
IF Flag?('9') { valid Drill Rotation Sub }
restoreAbsOrInc
IF NOT MasterOp?
SeqLabC EndSub EOL
CloseSub
END
END
END
END
RETURN

tpRapidFeat:
IF XMove? OR YMove? OR ZMove?
SeqLabC doAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL
END
RETURN

tpLineFeat:
IF XMove? OR YMove? OR ZMove?
SeqLabC doAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
END
RETURN

tpArcFeat:
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
SeqLabC doAbsOrInc ckCRC
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
ArcFeedC ckCRCNum EOL
NEXTQuadrant
RETURN

toolPath:
ResetCRCNum
EACHFeat
IF FirstFeat?
resetSP
END
IF PointFeat?
tpPointFeat
ELSE
IF RapidFeat?
tpRapidFeat
ELSE
IF FirstFeat? OR Rapid?
{SeqLabC 'G8' EOL}
END
IF LineFeat?
tpLineFeat
ELSE
IF ArcFeat?
tpArcFeat
END
END
END
END
IF LastFeat?
getEP
END
NEXTFeat
SeqLabC CRCOffC EOL
restoreAbsOrInc
RETURN

autoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
startSub
SetSRXYtoSP
SeqLabC incValueC EOL
RETURN

autoCycCutSub2: {part 2}
toolPath
SeqLabC absOrIncC
IF Repeats? AND FeedConnect? AND ZshiftOnly?
ELSE
RapidC ZCP2
END
EOL
SeqLabC EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN

autoCycPat:
SetPass2 {position pattern}
toolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN

milling:
IF AutoCycle?
NewProg
autoCycCutSub1
entryMove
autoCycCutSub2
autoCycPat
ELSE
entryMove
toolPath
END
RETURN

g92Sub:
subWarning
stdSub
SeqLabC absOrIncC Connect doStartPos EOL
milling
finishSub1
finishSubG92
RETURN

doSepSubContour:
SetPass1
TrackZNO# SPZ#
startSub
RapidF#
IF AutoCycle?
NewProg
autoCycCutSub1 {build element sub}
TrackZNO# SPZ#
autoCycCutSub2
ELSE
toolPath
finishSub1
SeqLabC EndSub EOL
CloseSub
END
SetPass1
SetStatusRapid
RapidF#
SetSRXYtoEP
TrackZNO# ClearancePlane2#
RETURN

doSepSubFeedConnect:
IF FeedConnect?
FeedEntC
END
RETURN

doSepSubSPMove:
SetStatusOff
IF SPXMove? OR SPYMove?
SeqLabC Connect
IF AutoCycle?
incValueC
END
StrtPosC doSepSubFeedConnect EOL
absOrIncC
ELSE
Connect
END
SetStatusOn
RETURN

doSepSubZMoves:
IF FeedConnect?
SeqLabC FeedC ZInPlusInc FeedEnt EOL
ELSE
IF FeedEntry?
IF NOT FirstCycle?
SeqLabC RapidC ZCP2PlusInc EOL
END
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
IF FirstCycle? AND AutoCycle?
Rapid
END
SeqLabC RapidC ZInPlusInc EOL
END
END
SeqLabC CallLab '01' EOL
IF NOT FeedConnect? AND NOT AbsValue?
TrackZNO# ZCP2PlusInc#
SeqLabC ZCP2C EOL
IF NOT AutoCycle?
TrackZNO# ClearancePlane3#
END
END
RETURN

setSepSubZ:
SetAbs
TrackZNO# ADD# SPZ# MUL# RepsLess1# RepeatZ#
SetInc
RETURN

doSepSubExit:
IF NOT AbsValue?
setSepSubZ
END
IF AutoCycle?
SeqLabC Rapid ZCP2 EOL
ELSE
Rapid { Will be output at millingOp ZCP3 }
END
RETURN

resetSepSubSR:
SetPass1
SetStatusRapid
RapidF#
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
RETURN

zonlyRepAutoCycle:
doSepSubContour
EachCycle
IF NOT FirstCycle?
doSepSubSPMove
END
doSepSubZMoves
NextCycle
IF FeedConnect?
doSepSubExit
END
SeqLabC EndSub EOL
CloseSub
{Element shift, not pattern}
autoCycPat {write pattern moves and main calls}
resetSepSubSR
TrackZNO# ClearancePlane2#
RETURN

zonlyRep:
doSepSubContour
EachCycle
IF NOT FirstCycle?
doSepSubSPMove
END
doSepSubZMoves
NextCycle
resetSepSubSR
IF FeedConnect?
doSepSubExit
ELSE
TrackZNO# ClearancePlane3#
END
RETURN

millingOp:
SeqLabC ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
zonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
SetFlag('1') { Milling ZShiftOnly SepSubs activated }
zonlyRep
SetFlagF('1') { Milling ZShiftOnly SepSubs deactivated }
END {end Auto Cycle IF}
ELSE {not Z only}
g92Sub
END {end Z only IF}
ELSE {no repeat OPs}
milling
END
IF AutoCycle?
SeqLabC ZCP3C EOL
setSRXYtoACEP
ELSE
SeqLabC RapidC ZCP3C EOL
END
RETURN

skipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN

setDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN

drillingOp:
IF NOT Rotations?
IF PosApproach? { Positive Approach On }
{SeqLabC 'M46' EOL}
END
END
SeqLabC DrillCP EOL
GetCycle
SeqLabC
IF RigidTap?
'G84.1'
ELSE
Cycle
END
FromCP doStartPos ZDepth RLevel Dwell Peck Retract
IF Tap?
'F' SpeedRPM# FadalTapQ
ELSE
FeedEnt
END
EOL
IF CallMasterOp?
SeqLabC CallLabB CallMasterNum# '01' EOL
skipToLastFeat
ELSE
TrackZNO# SPZ#
IF MasterOp?
SetFlag('1') { DrillSubs activated }
NewMasterProg
SeqLabC CallLab '01' EOL
startSub
toolPath
SeqLabC EndSub EOL
CloseSub
SetFlagF('1') { DrillSubs deactivated }
ELSE
toolPath
END
END
setDrillEndOpZ
IF NOT Rotations?
IF PosApproach? { Positive Approach Off }
{SeqLabC 'M47' EOL}
END
SeqLabC DrillOff EOL
SeqLabC RapidC ZCP3C EOL
END
RETURN

getSpeed:
IF Drilling?
GetCycle
END
IF Drilling? AND RigidTap?
IF FirstOperation? OR NewTool?
SeqLabC Speed EOL
ELSE
IF LAST ProgStop?
SeqLabC Speed EOL
END
END
SeqLabC SpeedC EOL
SeqLabC 'G84.2' EOL
ELSE
IF FirstOperation? OR NewTool?
SeqLabC Speed SpinOn EOL
ELSE { SameTool }
IF LAST ProgStop?
SeqLabC Speed SpinOn EOL
ELSE
SeqLabC SpeedC EOL
END
END
END
RETURN

checkPass: {use the correct StrtPos}
IF AutoCycle?
SetPass2
ELSE
SetPass1
END
RETURN

rotateStartPosC:
TrackXNO# Recall# Num#('1') { xOpEP }
MoveSXC
TrackYNO# Recall# Num#('2') { yOpEP }
MoveSYC
CalcSCAng FadalMoveC
RETURN

rotaryReps: {use the correct EndPos}
EachRotation
IF Milling?
IF FirstRotation?
NewProg
SaveProgNum2
StartSub
millingOp
SeqLabC EndSub EOL
CloseSub
checkPass
ELSE
SeqLabC rotateStartPosC EOL
END
SeqLabC CallLabB Program2# '01' EOL
ELSE
IF Drilling?
IF FirstRotation?
IF PosApproach? { Positive Approach On }
{SeqLabC 'M46' EOL}
END
drillingOp
checkPass
ELSE
IF RetractToCP1? AND Equal? ClearancePlane1# ClearancePlane3#
SeqLabC rotateStartPosC EOL
ELSE
IF NOT RetractToCP1? AND Equal? ClearancePlane2# ClearancePlane3#
SeqLabC rotateStartPosC EOL
ELSE { Need to cancel Drill Cycle between Rotations }
SeqLabC DrillOff EOL
SeqLabC Rapid ZCP3 EOL
SeqLabC rotateStartPosC EOL
SeqLabC DrillCP EOL
SeqLabC
IF RigidTap?
'G84.1'
ELSE
Cycle
END
FromCP rotateStartPosC ZDepth RLevel Dwell Peck Retract
IF Tap?
'F' SpeedRPM# FadalTapQ
ELSE
FeedEnt
END
EOL
END
END
END
IF CallMasterOp?
IF NOT FirstRotation?
SeqLabC CallLabB CallMasterNum# '01' EOL
END
ELSE
IF MasterOp?
IF NOT FirstRotation?
SeqLabC CallLab '01' EOL
END
ELSE
IF Flag?('9') { valid Drill Rotation Sub }
SeqLabC CallLab '01' EOL
END
END
END
IF LastRotation?
IF PosApproach? { Positive Approach Off }
{SeqLabC 'M47' EOL}
END
SeqLabC DrillOff EOL
SeqLabC Rapid ZCP3 EOL
END
END
END
NextRotation
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
TrackZNO# ClearancePlane3#
RETURN

opGuts:
IF Rotations?
rotaryReps
ELSE
IF Milling?
millingOp
ELSE
IF Drilling?
drillingOp
END
END
END
RETURN

progStart:
InitProg
ReverseXZArcs
InitWFONum
SetFlood
SetMaxRPM('15000')
IF Metric?
SetMaxFeed('12700')
ELSE
SetMaxFeed('500')
END
Save# Num#('1') Num#('0') { Status Register Variable for X Axis }
Save# Num#('2') Num#('0') { Status Register Variable for Y Axis }
Save# Num#('10') Num#('0') { FORMATting for Number of Subroutine Loops }
SetFlagF('1') { Milling ZShiftOnly SepSubs/DrillSubs deactivated }
SetFlagF('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
SetFlagF('9') { For valid Drill Rotation Sub }
IF PSComment? AND UseComments?
'Utility Data:' EOL
' At Op Start: All literals and commands will appear at the beginning of the operation.' EOL
' At Op End: All literals and commands will appear at the end of the operation.' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
RETURN

initOp:
'TA, 1, 2' EOL
EOR EOL
SeqLabC ProgID1
IF UseComments? AND ProgramNameComment?
'*' ProgramName$
END
EOL
SetProgNum('0')
IF UseComments?
IF ProgramComment?
SeqLabC '* ' ProgramComment$ EOL
END
IF FormatNameComment?
SeqLabC '* FORMAT: ' FormatName$ EOL
END
IF TimeComment?
SeqLabC '* ' Date$ ' AT ' Time$ EOL
END
IF MovesComment?
SeqLabC '* OUTPUT IN ' MoveType$ ' INCHES' EOL
END
IF PartsComment?
SeqLabC '* PARTS PROGRAMMED: ' Parts# EOL
END
IF StartToolComment?
SeqLabC '* FIRST TOOL NOT IN SPINDLE' EOL
END
END
OpenSub
restoreScale
RETURN

firstOp1:
IF ToolChangeAtHome?
SetHome
END
doOpComments
doPostScript
SeqLab OpToolID ToolChng EOL
RETURN

firstOp2:
getSpeed
checkPass
SeqLabC Rapid Plane AbsOrInc doStartPos wfoStuff EOL
RETURN

firstOp3:
SeqLabC OfstOn CoolOn EOL
RETURN

newToolOp1:
SeqLabC CoolOff EOL
setAngleUnder360
RETURN

newToolOp2:
doEndOpPS
IF ToolChangeAtHome?
SeqLabC AbsOrInc Rapid Home SpinOff EOL
ELSE
SeqLabC SpinOff EOL
END
IF LAST ProgStop?
SeqLabC 'M0' EOL
ELSE
SeqLabC ProgStop EOL
END
RETURN

newToolOp3: {Start new Operation}
SeqLab OpToolID ToolChng EOL
doOpComments
doPostScript
RETURN

newToolOp4:
getSpeed
checkPass
SeqLabC Rapid Plane AbsOrInc doStartPos wfoStuff EOL
RETURN

newToolOp5:
SeqLabC OfstOn CoolOn EOL
RETURN

sameToolOp1:
doEndOpPS
IF LAST ProgStop?
SeqLabC CoolOff EOL
SeqLabC 'G0Z0.H0' EOL { OfstOff }
SeqLabC SpinOff EOL
SeqLabC 'M0' EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqLabC CoolOff EOL
END
IF NewToolOffset?
SeqLabC 'G0Z0.H0' EOL { OfstOff }
END
END
setAngleUnder360
RETURN

sameToolOp2: {Start new Operation}
doOpComments
doPostScript
checkPass
RETURN

sameToolOp3: {Start new Operation}
getSpeed
SeqLabC Rapid PlaneC AbsOrInc doStartPos wfoStuff EOL
IF LAST ProgStop?
SeqLabC OfstOn CoolOn EOL
ELSE
SeqLabC
IF NewToolOffset?
OfstOn
END
IF NOT CoolOff? AND LAST CoolOff?
CoolOn
END
EOL
END
RETURN

end1:
SeqLabC CoolOff EOL
setAngleUnder360
IF NotEqual? UnitAngle# Num#('0')
SeqLabC absOrIncC RapidC 'A'
IF GreaterThan? UnitAngle# Num#('180') {Added - JHE}
'-'
END
TrackC# Num#('0') EOL
END
RETURN

end2:
doEndOpPS
IF ToolChangeAtHome?
SeqLabC Rapid AbsOrInc FirstHome SpinOff EOL
ELSE
SeqLabC SpinOff EOL
END
IF ProgStop?
SeqLabC 'M0' EOL
END
RETURN

end3:
SeqLabC 'G0Z0.H0' EOL
SeqLabC 'X0.Y0.' WFOOff EOL
SeqLabC UnTool ToolChng EOL
SeqLabC EOP EOL
EndSubs
CloseSub
Post2 {organize Subs into one program}
EOR EOL
'BYE' EOL
Close
Retag
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'* FILE LENGTH: ' FileBytes# ' CHARACTERS' EOL
END
IF FileFeetComment?
'* FILE LENGTH: ' FileFeet# ' FEET' EOL
END
IF FileMetersComment?
'* FILE LENGTH: ' FileMeters# ' METERS' EOL
END
Close
END
RETURN

mpAllTools1P: {Multiple Parts, All Tools 1 Part}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
IF FirstOperation?
openMP
firstOp1
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
newToolOp2 {to tool change, CS problem}
newToolOp3
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
end2
closeMP
end3
RETURN

mp1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
IF FirstOperation?
firstOp1
openMP
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
closeMP
newToolOp2 {to tool change, CS problem}
newToolOp3
openMP
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
closeMP
end2
end3
RETURN

mp1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane}
EachOp {Start of post processing}
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF FirstOperation?
firstOp1
firstOp2
firstOp3
openMP
firstOp2 {need StrtPos in Sub}
ELSE
IF NewTool?
closeMP
newToolOp1
newToolOp2 {to tool change, CS problem}
newToolOp3
newToolOp4
newToolOp5
openMP
newToolOp4 {need StrtPos in Sub}
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
closeMP
end1
end2
end3
RETURN

noMPs: {no multiple parts}
EachOp {Start of post processing}
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF FirstOperation?
firstOp1
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
newToolOp2
newToolOp3
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
end2
end3
RETURN

{Start of executable Prog, Top Level ****}

progStart {setup and initializations}
initOp

IF MultipleParts?
IF AllToolsOnePart?
mpAllTools1P
ELSE {implied OneToolAllParts?}
IF FullUp?
mp1ToollAllPfu
ELSE {implied ExitClearancePlane?}
mp1ToollAllPXcp
END
END
ELSE
noMPs
END


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