{5/24/93
created initial NoSubs Processor to .81 format
FIFO stuff not supported
variables: 1 = tools 1st op; 2 = tools last op; 3 = ncCAMs last op
Jim Radcliffe}

{7/29/93, v.81.1, added FIFO handling, JR}
{8/3/93, v.81.2, SameTool WFO, RapidF#, additional FIFO handling, JR}

{10/17/94
Copied & modified: Fanuc 6M NoSubs M001.81.2
For: CIM Solutions / Richmond Machine
Control: Vision CNC
Machine: Esab L-Tech Sabre 1000-8
New Processor created per manual Doug at Richmond and Bruce at Esab.
Jim Radcliffe}

{11/1/94, Changed M71 to M73 and M30 to M00, JR}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '####^##0'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4)
FORMAT(Program#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(Parts#,5)
FORMAT(Dwell#,6)

{Prog Subroutines **********************************************************}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

DoSubComment:
IF UseComments? AND SubComment?
'( CYCLE START )' EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF MultipleParts? AND SubComment?
'( PART ' Tag# ' )' EOL
END
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

PSInit: {reset flags}
RotateF
RETURN

PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN

DoPostScript:
PSInit
EachPS
SeqC PostScript EOL
PSStuff
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL
PSStuff
NextPS
RETURN

FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

StdRapid:
IF XMove? OR YMove? OR ZMove?
SeqC RapidC MoveXYZC EOL
END
RETURN

StdLine: {enables CRC on first call, .70}
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FeedC MoveXYZC EOL
DecelMove2
END
SeqC FeedC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC FeedC MoveXYZC EOL
END
END
RETURN

StdArc:
EACHQuadrant
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc EOL
DecelMove2
END
SeqC FormatArc EOL
ELSE
SeqC FormatArc EOL
END
NEXTQuadrant
RETURN

ToolPath2: {for AutoCycle element moves}
EACHFeat
IF RapidFeat?
StdRapid
ELSE
IF LineFeat?
StdLine
ELSE
IF ArcFeat?
StdArc
END
END
END
NEXTFeat
RETURN

EntryMove:
SeqC CRCOnC EOL
SeqC 'M70' EOL {Cutting Cycle Start}
RETURN

ExitMove:
SeqC 'M73' EOL {Cutting Cycle Stop}
SeqC CRCOffC EOL
RETURN

CutAutoCycle:
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
SetSRXYtoSP
SeqC IncValue EOL
EntryMove
ToolPath2
ExitMove
SeqC AbsOrInc EOL
SetSRSubXY {restore tool position}
SetSRSubMove
ReSetPass2 {restore for positioning moves}
RETURN

ToolPath:
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqC MoveSXYC EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
CutAutoCycle
ELSE
IF Peck?
SeqC MoveSXYC EOL
ELSE
IF NOT FirstFeat?
IF Dwell?
SeqC MoveSXYC EOL
ELSE
SeqC MoveSXYC EOL
END
END
SeqC 'M60' EOL {Punch Mark}
END
END
ELSE
IF RapidFeat?
StdRapid
ELSE
IF LineFeat?
StdLine
ELSE
IF ArcFeat?
StdArc
END
END
END
END
NEXTFeat
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

DoOp:
IF FirstOperation?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
DoOpComments
ELSE
Plane { no output }
Seq CRCOff EOL
SeqC AbsOrInc EOL
DoOpComments
DoPostScript
END
CheckPass
SeqC Rapid StrtPos EOL
ELSE
IF NewTool?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
{only need to set up for tool change on 1st part}
ELSE
DoEndOpPS
IF ToolChangeAtHome?
SeqC Rapid Home EOL
END
IF LAST ProgStop?
SeqC 'M0' EOL
ELSE
SeqC ProgStop EOL
END
END

{Start new Operation}

IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
DoOpComments
ELSE
Plane { no output }
Seq CRCOff EOL
SeqC AbsOrInc EOL
DoOpComments
DoPostScript
END
CheckPass
SeqC Rapid StrtPos EOL
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqC 'M0' EOL
END

{Start new Operation}

Plane { no output }
DoOpComments
DoPostScript
CheckPass
SeqC Rapid StrtPos EOL
END
END
END

{ Common Point for All Operations }

IF Milling?
IF Repeats?
EACHRep
DoSubComment
IF NOT FirstCycle?
SeqC Connect StrtPos EOL
END
END
IF NOT AutoCycle?
EntryMove
END
ToolPath
IF NOT AutoCycle?
ExitMove
END
IF Repeats?
NEXTRep
END
ELSE
IF Drilling?
SeqC 'M47' EOL {Punch Marker Offset On}
IF Repeats?
EachRep
IF NOT FirstCycle?
SeqC Rapid StrtPos FeedEnt 'RP' EOL
END
END
GetCycle
IF Peck?
SeqC 'M74' EOL {Scribing Cycle On}
ELSE
SeqC 'M65' EOL {Plasma On}
END
ToolPath
IF Peck?
SeqC 'M75' EOL {Scribing Cycle Off}
ELSE
SeqC 'M66' EOL {Plasma Off}
END
IF Repeats?
NextRep
END
SeqC 'M48' EOL {Punch Marker Offset Off}
END
END
RETURN

FinishLastOp:
DoEndOpPS
IF FIRST ToolChangeAtHome?
SeqC Rapid FirstHome EOL
END
IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart? {no tool change after doing last part}
IF ProgStop?
SeqC 'M0' EOL
ELSE
SeqC ProgStop EOL
END
ELSE
EOP EOL
END
RETURN

DoToolsOps:
EachOp
IF GTEqual? Operation# Recall# Num#('1') AND LTEqual? Operation# Recall# Num#('2')
{Tools1stOp ² op ² ToolsLastOp}
DoOp
END
NextOp
RETURN

NextTools1stOp:
SetNextToolOp Operation#
RETURN

GetToolsOps:
EachOp
IF Equal? Operation# Recall# Num#('1') {if op = Tools1stOp}
IF GreaterThan? NextTools1stOp Recall# Num#('1') {if NextTools1stOp is greater Tools1stOp}
Save# Num#('2') SUB# NextTools1stOp Num#('1') {ToolsLastOp becomes NextTools1stOp less 1}
ELSE {else}
Save# Num#('2') Recall# Num#('3') {ToolsLastOp becomes ncCAMsLastOp}
END
END
NextOp
RETURN

DoTool:
IF NOT Flag?('1')
GetToolsOps
EachPart
TagInc
DoToolsOps
NextPart
IF LessThan? Recall# Num#('2') Recall# Num#('3') {if ToolsLastOp < ncCAMsLastOp}
Save# Num#('1') ADD# Recall# Num#('2') Num#('1') {Tools1stOp becomes NextTools1stOp}
ELSE {else}
SetFlag('1') {set DoneFlag}
END
TagInit
END
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
SetFlagF('1') {done flag}
ReverseXZArcs
InitWFONum
SetFlood
SetMaxRPM('10000') {?}
SetMaxFeed('500') {?}
SkipZ
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
EOR EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
END
NextOp
IF MultipleParts?
IF AllToolsOnePart?
EachPart
TagInc
EachOp
DoOp
NextOp
FinishLastOp
NextPart
ELSE
IF OneToolAllParts?
EachOp
IF FirstOperation?
Save# Num#('1') Operation# {ncCAMs1stOp becomes Tools1stOp}
END
IF LastOp?
Save# Num#('3') Operation# {save ncCAMsLastOp}
END
NextOp
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
FinishLastOp
END
END
ELSE
EachOp
DoOp
NextOp
FinishLastOp
END
EOR EOL
CloseSub
Post2
IF UseComments?
SetScale('1')
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
END
Close