Fanuc 15M Kuraki [TM] CU28 15 3


{
MILL=T
LATHE=F
SIMPLE_ROT_POS=F
ROTARY_MILL=F
ADV_MILL=T
SUBS=T
}

{Change Comments ***********************************************************}

{
10/24/94 [cwh]
B001.81.4 ( from B001.81.3 )

Made changes to ZOnlyRep and FinishSub1 subs to properly handle
Feed connects and clearance moves.
}

{11/8/94
Modified: Fanuc 6M (FW) B001.81.4
For: Gibbs & Associates
Versions: Catalyst v2.14.12C/Compost 4.21.23
Changes made per Pete Jackson
Charles reported a problem involving operations that do not change coordinate systems from
previous operations.
Added ClearCSOffset at NotSameToolWFO and SameToolWFO subs.
DWB}

{
12/01/94
B001.81.6
Changed FirstOp3 to call out A0B0 to move to the first CS.
When possible, this should be changed to check the MDD and only call out the axes that
make sense.

Added RecallWFO sub-routine to NotSameToolWFO and SameToolWFO to ouput the current fixture offset
and A0B0. Added for easier restarts at the machine. Both are only called from NoMPs.
When possible, this should be changed to check the MDD and only call out the axes that
make sense.
}

{
12/02/94
Changed version number to .00 from .81
TH}

{
Format: Fanuc 6M (FW) B001.00.01
12/08/94
Added AAxisAvail? and BAxisAvail? checks to CSAngleA and CSAngleB subs
Added WFO1 and A0B0 if AxisAvail to End2:
TH}

{
Format: Fanuc 6M (FW) B001.00.01
12/09/94
Fixed RecalWFO to check AAxisAvail? and BAxisAvail?
Cleaned up FirstOp3 to use new checks placed in CSAngleA and CSAngleB
TH}

{
Format: Fanuc 6M (FW) B001.00.03
12/19/94
Added ClearCSOffset to OpenMP: CloseMP: and SubCSMP:
Added if AChange? OR BChange? to home postition call-out in SameToolOp1
Started using Flag('3') to determine toggle between incrementing through MPs and decrementing through MPs
Changed CloseMP to check Flag('3'). If true, the WFOs will increment from first to last. If false, the WFOs will
decrement from last to first.
Example:
TRUE for 4 parts: G54P1, G54P2, G54P3, G54P4
FALSE for 4 parts: G54P4, G54P3, G54P2, G54P1
This is most useful for tombstone machining on rotary tables. With this method, the code will machine part1, rotate, part2,
rotate, part3, rotate, part4, tool change, part4, part3, part2, part1, toolchange, etc. It minimizes the rotation and also
stops the machine from "winding up".
To do this a new sub was created called ToggleIncDecWFO. The flag is set to true in ProgStart and toggled inside CloseMP
after running through the parts
Replaced SetZRepInc and RestoreAbsOrInc with one sub called DoAbsOrInc. Any line with SetZRepInc now
has DoAbsOrInc as the first command after the SeqC.
TH}

{
Format: Fanuc 6M (FW) B001.00.04
1/10/95
NewToolOp3 now has an AbsOrInc on the line that calls out the Plane 'G80' CRCOff
NewToolOp5 no longer has the AbsOrInc command
NewToolOp5b has been created and has the AbsOrInc command
Changed MP1ToollAllPfu to call NewToolOp5b
Added AbsOrInc and Rapid to the FirstOperation? section of MP1ToollAllPXcp
Added Rapid to the NewTool? section of MP1ToollAllPXcp
Started using Flag ('4') to turn on Inc/Dec WFO's (See above). True means use Inc/Dec WFO's.
MP1ToollAllPXcp, MP1ToollAllPFU, and MPallTools1P now output WFO if NOT WorkFixtureOffsets?
TH}

{
Format: Fanuc 6M (FW) B001.00.05
1/13/95
Replaced TrackZNO# ZDepth# with TrackZNO# FIRST SPZ# in the drilling section
Formatted TrackZNO# to #4
}

{
Format: Fanuc 6M (FW) B001.00.06
2/15/95
Fixed RecallWFO: to output correct WFO# if WFOCS
TH}

{ Added ClearCSOffset to SubCSMP TH}

{
Format: Fanuc 6M (FW) B001.10
7/27/95
Added G52 style output for too many coordinate systems
Updated to .10 format
TH}

{1/17/96, Updated .10 to .11 version, MPK}

{2/26/96
Initial: Fanuc 6M (FW) B001.11
Created: Fanuc 6M (FW) B001.11.01
Develop: ComPost 4.21.34, Catalyst68K v3.02.02C
Comment: Corrections to Processor.
Corrected format of CSOffsetA# and CSOffsetB#.
To correct multiple parts output:
Added "OR Flag?('2')" to "IF WFOCS?" in "SubCSMP:".
To Simplify prog subs and correct errors in MP1ToollAllPXcp:
Changed FirstOp3a/NewToolOp5a to FirstOp4/NewToolOp6
Deleted NewToolOp5b sub and changed call to NewToolOp5 (they were identical!)
Deleted OfstOn and Cool On from FirstOp3/NewToolOp5
Added calls to FirstOp4/NewToolOp6 after calls to FirstOp3/NewToolOp5.
Changed StrtPos in MP1ToollAllPXcp to FirstOp3/NewToolOp5.
To correct a literal number 2 from being output when processing multiple parts:
Changed order of booleans from:
IF WFOCS? OR Flag?('2')
to:
IF Flag?('2') OR WFOCS?
Modified WFO Handling:
Changes:
Deleted RecallWFO sub. It was not used!
Deleted NotSameToolWFO & SameToolWFO subs.
Added WFOStuff sub.
Changed all WFO calls in main loops to WFOStuff.
Results:
Changes do not effect Multiple Parts output.
Correct WFO is output by default at the beginning of each tool.
G52, if used, is output by default at the beginning of each tool.
G52, without WFO, is output at SameTool only if there is a change.
Jim Radcliffe}

{4/17/96
Initial: Fanuc 6M (FW) B001.11.01
Created: Fanuc 6M (FW) B001.12.01
Comment: Changed version number to reflect new identification scheme.
Jim Radcliffe}

{6/14/96
Initial: Fanuc 6M (FW) B001.12.01
Created: Fanuc 6M (FW) B001.12.02
Comment: Modified CRC handling to reflect the way I do it and same as M001.89.
Jim Radcliffe}

{6/17/96
Initial: Fanuc 6M (FW) B001.12.02
Created: Fanuc 16M Kuraki Cxxx.12
ForUser: Patriot Precision Products
Control: Fanuc 16M
Machine: Kuraki KBM-2000
Develop: ComPost 4.21.37, Catalyst68K v3.04.10.C
Comment: New processor per sample readout from and conversation with Jeff Nelson.
Fanuc 0M style subs
W axis used for Drill Operations but set for all operations to fcilitate editing.
Jim Radcliffe}

{2/24/97
Initial: Fanuc 16M Kuraki C123.12
Created: Fanuc 16M Kuraki C123.14
Develop: ComPost2 68K 1.0b11, Virtual Gibbs 3.23
Comment: Updated to .14 format per Fanuc 6M (PW) C001.14
Jim Radcliffe}

{24Jun98
Original: Fanuc 16M Kuraki C123.14
Created: Fanuc 15M Kuraki [TENK] CU28.15
For: Tenk Machine
Changes made per: Rodger Smith
Updated for Catalyst v3.35C per Fanuc 6M (PW) C001.15 Format.
Added Foramtting for Recall# in Prog Numeric Format Definitions
Added FirstOp, NewTool or CSChange test at CSG52 sub.
Added FirstOp or CSChange test at CSG52 sub.
Added ClearCSOffset at DoCSWFOComment sub.
Rewrote logic at G52Stuff sub.
Added Custom comment at DoSubComment sub.
Replaced OffsetComments sub with CSComments sub.
Added ' G52 W[#5003 - #500]' and ' G0 W[#5003]' Drill Clearance Plane Moves.
Added 'G84.2' RigidTap Cycle at IF Drilling?
Added Save# Num#('10') Program# at InitProg to store the Program Number for later use in Subs
Deleted Pretooling in FirstOp and NewTool
Rewrote the Logic in FirstOperation, NewTool, SameTool and End of Prog per customers FAX
Added ' #3006=1 (Check Coolant Hoses)' in NewToolOp1
Added ' #3006=2 (Check Turntable Orientation)' and test for BChange?, in NewToolOp2
Deleted ProgStop at End2
Added Untool at End2
Added OPTCYC1 and Flag?('9) booleans to allow all AAxis and BAxis ROTATIONS to be output as Comments in Index Sub
Added instructions to Utility Data on the use of OPTCYC1
Charles Winston}

{29Jun98
Original: Fanuc 15M Kuraki [TENK] CU28.15
Created: Fan 15M Kurki [TENK] CU28.15.1
For: Tenk
Changes made per: Rodger Smith
Added Literal ' G52 W[#5003 - #5004]' at IF Drilling
Charles Winston}

{30Jun98
Original: Fan 15M Kuraki [TENK] CU28.15.1
Created: Fan 15M Kurki [TENK] CU28.15.2
For: Tenk
Changes made per: Rodger Smith
Deleted Literal ' G52 W[#5003 - #500]' at IF Drilling
Deleted Literals ' W[#500]' and ' G52 Z[-[#500]]' at SameToolOp3
Added If NOT FirstTool? Boolean at End2
Charles Winston}

{10Sep98
Original: Fan 15M Kuraki [TENK] CU28.15.2
Created: Fan 15M Kurki [TENK] CU28.15.3
For: Tenk
Changes made per: Rodger Smith
Changed Literal ' G52 W[#5003 - #500]' to ' G52 W-[#5003 - #500]'
Added Post Boolean Description at the top of comments.
Added FORMAT#8 and Formatting for RapidF#
Added PIN(1) Postscript command to enable rapid Z-moves in ZOnlyRep ( when Entry/Exit C onnect is NOT selected )
Customer requires this for large Diameter Bore Operations.
NOTE: Warning messages appear in the Program Header and
Operation Comments when this is active.
Rewrote the Logic in ZOnlyRep to accomodate.
Added Utility Data at InitProg
Added PalletInF and SetPalletIn('0') to PSInit
Moved DoPostScript before DoOpComments in FirstOp, NewToolOp3 and SameToolOp2
Require PostScript Loop to be checked before Operation Comments are output.
Added 'D0' on the last Feature of all operations when CutterRadiusCompensation? is TRUE
Added Boolean at IF Drilling to suppress redundant G52 output when SameTool is TRUE
Added DooCoolOn and DoCoolOff Subs
Supplied Customer with Custom MDD with coolant Options
Added Custom Coolant options for ThruSpindle Coolant
Added an EachOp/NextOp Loop in ProgStart to output a warning when PIN(1) is Active
Added 'D0' to SafteyLine in FirstOp1 and NewToolOp3
Moved CoolOn before SpinOn in FirstOp3, NewToolOp5 and SameToolOp3
Moved CoolOff before SpinOff in NewToolOp1
Rewrote the Logic in SameToolOp1 and SameToolOp3 to accomodate switching coolant options
Added Boolean in End1 to Suppress DoCoolOff if the Coolant is already Off
Charles Winston}

{Prog Numeric Format Definitions ****}

#1 = '#.00'
#2 = '#####.###;0'
#3 = '*#####.###;0'
#4 = '####.####;0'
#5 = '#######0'
#6 = '####^##0'
#7 = '0000'
#8 = '#'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(CSOffsetA#,3)
FORMAT(CSOffsetB#,3)
FORMAT(ToolDiameter#,4)
FORMAT(CSOffsetX#,4)
FORMAT(CSOffsetY#,4)
FORMAT(CSOffsetZ#,4)
FORMAT(TrackZNO#,4)
FORMAT(ClearancePlane1#,4)
FORMAT(ADD#,5)
FORMAT(CS#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(NewWFO#,5)
FORMAT(Parts#,5)
FORMAT(Dwell#,6)
FORMAT(Program#,7)
FORMAT(CSSubID#,7)
FORMAT(CallMasterNum#,7)
FORMAT(Recall#,7)
FORMAT(RapidF#,8)

{Prog Subroutines ****}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

CSPartNum#:
ADD# CS# MUL# NumOfCS# SUB# PartNum# Num#('1')
RETURN

CSWFO:
' G' ADD# CSPartNum# Num#('53')
RETURN

WFO:
' G' ADD# PartNum# Num#('53')
RETURN

WFOStuff:
IF Flag?('2')
IF NOT SameTool?
IF WFOCS?
CSWFO
ELSE
WFO
END
ELSE
IF WFOCS?
IF ChangeCS?
IF MultipleParts?
{MP ChangeCS is handled in SubCSMP and CloseMP}
ELSE
CSWFO
END
END
END
END
END
SetFlagF('2')
RETURN

CSG52:
IF FirstOperation? OR NewTool? OR ChangeCS?
' G52 X' CSOffsetX# ' Y' CSOffsetY# ' Z' CSOffsetZ# EOL
END
ClearCSOffset
RETURN

G52Stuff:
IF AAxisAvail? OR BAxisAvail?
IF NOT WFOCS?
IF MultipleParts?
IF WorkFixtureOffsets?
CSG52
END
ELSE
CSG52
END
END
END
RETURN

DoSubComment:
IF UseComments? AND SubComment?
'( SUB O' Program# ' FOR O' Recall# Num#('10') ' )' EOL
END
RETURN

DoCSComment:
IF AAxisAvail? OR BAxisAvail?
IF FirstOperation? OR ChangeCS?
'( CS#' CS# ' - ' CSComment$ ' )' EOL
END
END
RETURN

DoCSWFOComment:
IF AAxisAvail? OR BAxisAvail?
IF FirstOperation? OR ChangeCS?
'( ' CSWFO ' = X' CSOffsetX# ' Y' CSOffsetY# ' Z' CSOffsetZ# ' )' EOL
END
ClearCSOffset
END
RETURN

CSComments:
IF WFOCS?
IF MultipleParts?
IF OneToolAllParts? AND ExitClearancePlane?
ClearCSOffset { Necessary for correct StrtPos in Main }
END
ELSE
DoCSComment
DoCSWFOComment
END
ELSE
DoCSComment
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF Equal? Pallet# Num#('1') AND FeedConnect?
'( * WARNING * Rapid Z-Moves have been selected in this Operation )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
CSComments
RETURN

CSAngleA:
IF AAxisAvail?
' A' CSOffsetA#
END
RETURN

CSAngleAC:
IF AChange?
CSAngleA
END
RETURN

CSAngleB:
IF BAxisAvail?
' B' CSOffsetB#
END
RETURN

CSAngleBC:
IF BChange?
CSAngleB
END
RETURN

DoIndex:
IF Flag?('9')
SeqC '( M11 )' EOL { All Rotations are output as Comments followed by a ProgStop }
SeqC '(' CSAngleA CSAngleB ' )' EOL
SeqC '( M10 )' EOL
SeqC ' M0' EOL { Prog Stop }
ELSE
SeqC ' M11' EOL { unlock 4th axis }
SeqC CSAngleA CSAngleB EOL
SeqC ' M10' EOL { lock 4th axis }
END
RETURN

Index:
IF AAxisAvail? OR BAxisAvail?
IF FirstOperation?
DoIndex
ELSE
IF AChange? OR BChange?
DoIndex
END
END
END
RETURN

PSInit:
NewWFOF
FourthCWF
FourthCCWF
FifthCWF
FifthCCWF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
PalletInF
SetPalletIn('0')
IF FirstOperation?
SetFlagF('9') { used to test PostScript for OPTCYC1 }
END
RETURN

PSStuff:
IF FirstOperation?
IF OPTCYC1?
SetFlag('9')
END
END
RETURN

DoPostScript:
PSInit
EachPS
SeqC PostScript EOL
PSStuff
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL
PSStuff
NextPS
RETURN

EntryMove:
IF FeedEntry?
SeqC Feed ZIn FeedEnt EOL
ELSE
SeqC RapidC ZIn EOL
END
RETURN

StartSub:
OpenSub
ASCII('13') SubID EOL
DoSubComment
RETURN

SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN

StdSub:
SeqC SubCall CallLabB RepCycs Program# EOL
StartSub
RETURN

FinishSub1: {part 1}
SeqC CRCOffC
IF NOT FeedConnect?
IF AutoCycle?
ZCP3C
ELSE
IF FIFO?
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
END
END
EOL
RETURN

FinishSubG92: {part 2}
SeqC Preset ShiftRC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftRC EOL
RETURN

ToggleIncDecWFO:
IF Flag?('3')
SetFlagF('3')
ELSE
SetFlag('3')
END
RETURN

DoCSG52Ops:
IF Flag?('5')
SetFlagF('5') { Suppress Redundant WFO for MP-OTAP-ECP }
ELSE
SeqC SetWFO EOL
END
SeqC SubCall CallLabB CSSubID# EOL
RETURN

OpenMP:
NewProg
IF WorkFixtureOffsets?
IF WFOCS?
StartSub
SaveCSProg
SaveCSOpStart
ClearCSOffset
ELSE
IF OneToolAllParts? AND ExitClearancePlane?
SetFlag('5') { Suppress Redundant WFO for MP-OTAP-ECP }
END
IF Flag?('3')
NewWFO
EachWFO {simple eachPart}
DoCSG52Ops
IncWFO
NextWFO {simple NextPart}
DecWFO
ELSE
LastWFO
EachWFO {simple eachPart}
DoCSG52Ops
DecWFO
NextPrevWFO {simple NextPart}
IncWFO
END
IF Flag?('4')
ToggleIncDecWFO
END
StartSub
END
ELSE
SeqC SubCall CallLabB Parts Program# EOL
IF OneToolAllParts? AND ExitClearancePlane?
SetFlag('2') { WFOStuff }
END
StartSub
END
RETURN

DoCSWFOOps:
EachCSOp
DoCSComment
DoCSWFOComment
IF Flag?('5')
SetFlagF('5') { Suppress Redundant WFO for MP-OTAP-ECP }
ELSE
SeqC CSWFO EOL
END
SeqC SubCall CallLabB CSSubID# EOL
NextCSOp
RETURN

CloseMP:
IF WorkFixtureOffsets?
SeqC EndSub EOL
CloseSub
IF WFOCS?
IF OneToolAllParts? AND ExitClearancePlane?
SetFlag('5') { Suppress Redundant WFO for MP-OTAP-ECP }
END
IF Flag?('3')
NewWFO
EachWFO {simple eachPart}
DoCSWFOOps
IncWFO
NextWFO {simple NextPart}
DecWFO
ELSE
LastWFO
EachWFO {simple eachPart}
DoCSWFOOps
DecWFO
NextPrevWFO {simple NextPart}
IncWFO
END
IF Flag?('4')
ToggleIncDecWFO
END
END
ELSE
SeqC Preset ShiftPC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftPC EOL
END
RETURN

SubCSMP:
IF WFOCS?
IF ChangeCS?
SeqC EndSub EOL
CloseSub
NewProg
StartSub
SaveCSProg
END
ClearCSOffset
END
RETURN

DoAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF ZMove? AND AbsValue?
IncValue
ELSE
IF NOT ZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN

DoDrillAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF SPZMove? AND AbsValue?
IncValue
ELSE
IF NOT SPZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN

RestoreAbsOrInc:
IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue?
SeqC AbsValue EOL
END
RETURN

FormatArc:
DoAbsOrInc
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

ckCRC:
IF LastFeat?
CRCOffC
ELSE
IF NOT ZMove?
CRCOnC
END
END
RETURN

ckCRCNum:
IF NOT LastFeat? AND Equal? SPZ# EPZ#
CRCOffsetC
ELSE
IF LastFeat? AND CutterRadiusCompensation?
' D0'
END
END
RETURN

ToolPath:
ResetCRCNum
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqC MoveSXYC EOL
SeqC SubCall CallLab EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
SeqC DoDrillAbsOrInc MoveSXYZC EOL
END
ELSE
IF RapidFeat?
IF XMove? OR YMove? OR ZMove?
SeqC DoAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL
END
ELSE
IF LineFeat?
IF XMove? OR YMove? OR ZMove?
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
DecelMove2
END
SeqC DoAbsOrInc ckCRC FeedC MoveXYZC DecelFeed ckCRCNum EOL
ELSE
SeqC DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
END
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RestoreAbsOrInc
RETURN

AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
SeqC IncValue EOL
RETURN

AutoCycCutSub2: {part 2}
ToolPath
SeqC AbsOrInc
IF Repeats? AND FeedConnect? AND ZshiftOnly?
ELSE
IF FIFO?
FeedC ZCP2 FeedEntC
ELSE
RapidC ZCP2
END
END
EOL
SeqC EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN

AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN

Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
EntryMove
AutoCycCutSub2
AutoCycPat
ELSE
EntryMove
ToolPath
END
RETURN

G92Sub:
SubWarning
StdSub
SeqC Connect StrtPos EOL
Milling
FinishSub1
FinishSubG92
RETURN

ZonlyRepAutoCycle:
AutoCycPat {write pattern moves and main calls}
StartSub
NewProg
EachCycle
SetSRXYtoEP
IF FeedConnect?
Feed
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC IncValue StrtPosC EOL
AbsOrInc
END
END
SeqC ZInPlusInc FeedEnt EOL
ELSE
IF NOT FirstCycle?
Rapid
IF SPXMove? OR SPYMove?
SeqC IncValue StrtPosC EOL
AbsOrInc
END
IF FeedEntry?
SeqC ZCP2PlusInc EOL
END
END
IF FeedEntry?
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
IF FirstCycle?
Rapid
END
SeqC RapidC ZInPlusInc EOL
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqC SubCall CallLab EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
IF FeedConnect? {there is no Z up in the sub}
IF FIFO?
SeqC Feed ZCP2 FeedEnt EOL
ELSE
SeqC Rapid ZCP2 EOL
END
END
SeqC EndSub EOL
CloseSub
{Element shift, not pattern}
RETURN

ZonlyRep:
EachCycle
IF Equal? Pallet# Num#('1') AND FeedConnect?
SeqC Rapid RapidF# StrtPos EOL
SeqC RapidC ZInPlusInc EOL
ELSE
IF NOT FirstCycle?
SeqC Connect StrtPos EOL
END
IF FeedConnect?
SeqC FeedC ZInPlusInc FeedEnt EOL
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqC RapidC ZCP2PlusIncC EOL
END
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC RapidC ZInPlusInc EOL
END
END
END
SeqC SubCall CallLab EOL
NextCycle
StartSub
TrackZNO# FIRST SPZ#
ToolPath
FinishSub1
SeqC EndSub EOL
CloseSub
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

SkipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN

SetDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN

OpGuts:
IF Milling?
SeqC ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
SetFlag('1') { Milling ZShiftOnly SepSubs }
ZonlyRep
SetFlagF('1')
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
IF AutoCycle?
SeqC ZCP3C EOL
ELSE
IF FIFO?
SeqC FeedC CRCOffC ZCP3C FeedEntC EOL
ELSE
SeqC RapidC CRCOffC ZCP3C EOL
END
END
ELSE
IF Drilling?
IF NOT SameTool?
SeqC ' G52 W-[#5003 - #5004]' EOL
SeqC ' G0 W[#5003]' EOL
END
IF Repeats?
NewProg
StdSub
SeqC Rapid StrtPos EOL
END
SeqC DrillCP EOL
GetCycle
SeqC
IF Tap? AND RigidTap?
' G84.2'
ELSE
Cycle
END
FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL
IF CallMasterOp?
SeqC SubCall ' P' CallMasterNum# EOL
SkipToLastFeat
ELSE
TrackZNO# FIRST SPZ#
IF MasterOp?
SetFlag('1') {std sep sub Zreps in effect}
NewMasterProg
SeqC SubCall CallLab EOL
StartSub
ToolPath
SeqC EndSub EOL
CloseSub
SetFlagF('1') {not std sep sub Zreps in effect}
ELSE
ToolPath
END
END
SetDrillEndOpZ
SeqC Rapid ' G80' ZCP3 EOL
IF Repeats?
FinishSubG92
END
END
END
RETURN

DoCoolOn:
IF ThruSpin?
SetFlag('8') { ThruSpin is active }
SeqC ' M50' EOL
ELSE
SetFlagF('8') { Flood is active }
SeqC CoolOn EOL {M8}
END
RETURN

DoCoolOff:
IF Flag?('8') { ThruSpin is active }
SeqC ' M31' EOL
SeqC ' M31' EOL
ELSE
SeqC CoolOff EOL {M9}
END
RETURN

ProgStart:
InitProg
ReverseXZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls('50')
SetMaxRPM('10000')
IF Metric?
SetMaxFeed('12700')
ELSE
SetMaxFeed('500')
END
SetFlagF('1') { Milling ZShiftOnly SepSubs }
SetFlagF('2') { WFOStuff }
SetFlag('3') { True = incrementing WFO numbers for MP. False = decrementing WFO numebrs for MP }
SetFlag('4') { True = toggle between incrementing/decrementing WFO's }
SetFlagF('5') { Suppress Redundant WFO for MP-OTAP-ECP }
SetFlagF('9') { used to test PostScript for OPTCYC1 }
IF PSComment? AND UseComments?
'PostScript Commands:' EOL
' Literals'
' put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands may be capital and/or lower case letters.' EOL
' Separate commands with a space.' EOL
' ' EOL
' EndOP' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' ' EOL
' The OPTCYC1 and PIN(1) commands should be entered in the Utility Data At Op Start BOX.' EOL
' ' EOL
' The OPTCYC1 command . See Note [1]' EOL
' This will cause the Post to output all Rotation commands' EOL
' as Comments followed by a Program Stop.' EOL
' NOTE [1]: This command Works in the First Operation Utility Data ONLY.' EOL
' ' EOL
' The PIN(1) command. See Note [2]' EOL
' This will cause the Post to output a warning indicating' EOL
' that Rapid Moves have been selected between Z-Moves' EOL
' NOTE [2]: This command only works in Operations' EOL
' with simple Z-repeats when "Entry/Exit Connect" is not selected.' EOL
' ' EOL
END

IF MultipleParts?
IF WorkFixtureOffsets?
IF LTEqual? MUL# Parts# NumOfCS# Num#('6')
SetWFOCS { use WFO for CS changes }
ELSE
IF UseComments?
'( Not enough Work Fixture Offsets to handle this part. )' EOL
'( Number of parts [ ' Parts# ' ] times CSs [ ' NumOfCS# ' ] )' EOL
'( exceeds the machine limit. Switching to G52 style output. )' EOL
END
END
END
ELSE
IF LTEqual? NumOfCS# Num#('6') {****}
SetWFOCS { use WFO for CS changes }
ELSE
IF UseComments?
'( Not enough Work Fixture Offsets to handle this part. )' EOL
'( Number of CSs [ ' NumOfCS# ' ] exceeds the machine limit. )' EOL
'( Switching to G52 style output. )' EOL
END
END
END
EOR EOL
ProgID1
Save# Num#('10') Program# { Used for Sub Calls }
IF UseComments? AND ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )'
END
EOL
EachOp
IF NOT FirstOperation?
DoEndOpPS
END
DoPostScript
IF Equal? Pallet# Num#('1') AND FeedConnect?
'( * WARNING * Rapid Z-Moves have been selected in Operation No:' Operation# ' )' EOL
END
NextOp
RETURN

InitOp:
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
RETURN

FirstOp1:
Seq Plane CRCOff DrillOff AbsOrInc ' D0' EOL
DoPostScript
DoOpComments
RETURN

FirstOp2:
SeqC WFOStuff EOL
G52Stuff
Index
CheckPass
SeqC Rapid StrtPos EOL
SeqC ' W[#500]' EOL
SeqC ' G52 Z[-[#500]]' EOL
RETURN

FirstOp3:
SeqC OfstOn EOL
DoCoolOn
SeqC Speed SpinOn EOL
RETURN

NewToolOp1:
DoCoolOff
SeqC SpinOff EOL
SeqC ' G52 X0 Y0 Z0 W0' EOL
SeqC ' G92.1 X0 Y0 Z0 W0' EOL
SeqC ' G53 G28 W0 Z0' EOL
SeqC ' #3006=1 (Check Coolant Hoses)' EOL
RETURN

NewToolOp2:
DoEndOpPS
IF ToolChangeAtHome?
SeqC Rapid Home EOL
END
SeqC OpToolID ' M906'EOL
IF AAxisAvail? OR BAxisAvail?
IF AChange? OR BChange?
SeqC ' #3006=2 (Check Turntable Orientation)' EOL
END
END
IF LAST ProgStop?
SeqC ' M0' ASCII('13') EOL
ELSE
SeqC ProgStop ASCII('13') EOL
END
RETURN

NewToolOp3: {Start new Operation}
Seq Plane CRCOff DrillOff AbsOrInc ' D0' EOL
DoPostScript
DoOpComments
RETURN

NewToolOp4:
SeqC WFOStuff EOL
G52Stuff
Index
CheckPass
SeqC Rapid StrtPos EOL
SeqC ' W[#500]' EOL
SeqC ' G52 Z[-[#500]]' EOL
RETURN

NewToolOp5:
SeqC OfstOn EOL
DoCoolOn
SeqC Speed SpinOn EOL
RETURN

SameToolOp1:
DoEndOpPS
IF LAST ProgStop?
DoCoolOff
SeqC SpinOff EOL
SeqC ' G52 X0 Y0 Z0 W0' EOL
SeqC ' G92.1 X0 Y0 Z0 W0' EOL
SeqC ' G53 G28 W0 Z0' EOL
SeqC ' #3006=1 (Check Coolant Hoses)' EOL
SeqC ' M0' EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
DoCoolOff
ELSE
IF Flag?('8') and Flood?
DoCoolOff
ELSE
IF NOT Flag?('8') and ThruSpin?
DoCoolOff
END
END
END
IF NewToolOffset? OR ChangeCS?
SeqC ' G52 X0 Y0 Z0 W0' EOL
SeqC ' G92.1 X0 Y0 Z0 W0' EOL
SeqC ' G53 G28 W0 Z0' EOL
END
END
RETURN

SameToolOp2: {Start new Operation}
DoPostScript
DoOpComments
CheckPass
RETURN

SameToolOp3: {Start new Operation}
SeqC WFOStuff EOL
G52Stuff
IF LAST ProgStop?
SeqC Index EOL
SeqC PlaneC Rapid StrtPos EOL
SeqC OfstOn EOL
DoCoolOn
SeqC Speed SpinOn EOL
ELSE
SeqC Index EOL
SeqC PlaneC Rapid StrtPos EOL
IF NewToolOffset? OR ChangeCS?
SeqC OfstOn EOL
END
IF NOT CoolOff? AND LAST CoolOff?
DoCoolOn
ELSE
IF Flag?('8') and Flood?
DoCoolOn
ELSE
IF NOT Flag?('8') and ThruSpin?
DoCoolOn
END
END
END
SeqC SpeedC EOL
END
RETURN

End1:
IF NOT CoolOff?
DoCoolOff
END
SeqC SpinOff EOL
SeqC ' G52 X0 Y0 Z0 W0' EOL
SeqC ' G92.1 X0 Y0 Z0 W0' EOL
SeqC ' G53 G28 W0 Z0' EOL
SeqC ' #3006=1 (Check Coolant Hoses)' EOL
RETURN

End2:
DoEndOpPS
IF FIRST ToolChangeAtHome? {added FIRST modifier}
SeqC Rapid FirstHome EOL
END
IF Equal? CSOffsetA# Num#('0') AND Equal? CSOffsetB# Num#('0')
ELSE
IF AAxisAvail? OR BAxisAvail?
SeqC ' M11' EOL { unlock 4th axis }
SeqC
IF AAxisAvail?
CSAngleA
END
IF BAxisAvail?
CSAngleB
END
EOL
SeqC ' G92'
IF AAxisAvail?
' A0'
END
IF BAxisAvail?
' B0'
END
EOL
SeqC ' M10' EOL { lock 4th axis }
END
END
IF NOT FirstTool?
SeqC Untool ' M906' EOL
END
RETURN

End3:
SeqC EOP EOL
CloseSub
Post2 {organize Subs into one program}
EOR EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END
RETURN

MPallTools1P: {Multiple Parts, All Tools 1 Part}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2')
END
IF FirstOperation?
InitOp
OpenMP
FirstOp1
FirstOp2
FirstOp3
ELSE
IF NewTool?
NewToolOp1
NewToolOp2 {to tool change, CS problem}
SubCSMP
NewToolOp3
NewToolOp4
NewToolOp5
ELSE {implied SameTool?}
SameToolOp1
SubCSMP
SameToolOp2
SameToolOp3
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
End1 {End of program}
End2
CloseMP
End3
RETURN

MP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2')
END
IF FirstOperation?
InitOp
FirstOp1
OpenMP
FirstOp2
FirstOp3
ELSE
IF NewTool?
NewToolOp1
CloseMP
NewToolOp2 {to tool change, CS problem}
NewToolOp3
OpenMP
NewToolOp4
NewToolOp5
ELSE {implied SameTool?}
SameToolOp1
SubCSMP
SameToolOp2
SameToolOp3
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
End1 {End of program}
CloseMP
End2
End3
RETURN

MP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane}
EachOp {Start of post processing}
SetFlag('2')
IF FirstOperation?
InitOp
FirstOp1
FirstOp2
FirstOp3
OpenMP
FirstOp2 {need StrtPos in Sub}
ELSE
IF NewTool?
CloseMP
NewToolOp1
NewToolOp2 {to tool change, CS problem}
NewToolOp3
NewToolOp4
NewToolOp5
OpenMP
NewToolOp4 {need StrtPos in Sub}
ELSE {implied SameTool?}
SameToolOp1
SubCSMP
SameToolOp2
SameToolOp3
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
CloseMP {End of program}
End1
End2
End3
RETURN

NoMPs: {no multiple parts}
EachOp {Start of post processing}
SetFlag('2') { WFOStuff }
IF FirstOperation?
InitOp
FirstOp1
FirstOp2
FirstOp3
ELSE
IF NewTool?
NewToolOp1
NewToolOp2
NewToolOp3
NewToolOp4
NewToolOp5
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
SameToolOp3
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
End1 {End of program}
End2
End3
RETURN

{Start of executable Prog, Top Level ****}

ProgStart {setup and initializations}

IF MultipleParts?
IF AllToolsOnePart?
MPallTools1P
ELSE {implied OneToolAllParts?}
IF FullUp?
MP1ToollAllPfu
ELSE {implied ExitClearancePlane?}
MP1ToollAllPXcp
END
END
ELSE
NoMPs
END


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