CAPACITIES AND
SPECIFICATIONS
E3.50-5.50XL (E70-120XL
3
) [C098]
PART NO. 1483865
8000 SRM 916
SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair
on electric lift trucks.
• Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.
NOTE:
The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a condition that can cause immediate death or injury!
CAUTION
Indicates a condition that can cause property damage!
Capacities and Specifications
Table of Contents
TABLE OF CONTENTS
Lift Truck Weights .............................................................................................................................................
Tire Sizes ............................................................................................................................................................
Capacities ...........................................................................................................................................................
Hydraulic System...............................................................................................................................................
Mast Speeds .......................................................................................................................................................
Mast Creep Speeds.............................................................................................................................................
Battery Specifications........................................................................................................................................
Traction Speed and Traction Motor Current ....................................................................................................
Hoist Motor Current ..........................................................................................................................................
Torque Specifications .........................................................................................................................................
Brake System.................................................................................................................................................
Differential.....................................................................................................................................................
Drive Axle ......................................................................................................................................................
Frame .............................................................................................................................................................
Mast................................................................................................................................................................
Main Control Valve........................................................................................................................................
Steering System.............................................................................................................................................
Tilt Cylinders .................................................................................................................................................
This section is for the following models:
E3.50-5.50XL (E70-120XL
3
) [C098]
©2003 HYSTER COMPANY
i
"THE
QUALITY
KEEPERS"
HYSTER
APPROVED
PARTS
8000 SRM 916
Hydraulic System
Lift Truck Weights
Model
Kilograms (Pounds)*
E3.50XL (E70XL
3
)
3264 kg (7196 lb)
E4.00XL (E80XL
3
)
3752 kg (8265 lb)
E4.50XL (E100XL
3
S)
4501 kg (9915 lb)
E4.50XL (E100XL
3
)
4331 kg (9540 lb)
E5.50XL (E120XL
3
)
5162 kg (11,370 lb)
* Weights do not include battery or mast.
Tire Sizes
Model
Steering
Drive
E3.50-4.00XL (E70-80XL
3
)
18 × 6 × 12 1/8
22 × 9 × 16
22 × 10× 16
E4.50-5.50XL (E100-120XL
3
)
18 × 7 × 12 1/8
22 × 10 × 16
22 × 12× 16
Capacities
Item
Specification
Hydraulic System Capacity
E3.50XL
3
, E4.00XL
3
, E4.50XL
3
S (E70XL
3
, E80XL
3
, E100XL
3
S)
41.3 liter (10.9 gal)
E4.50XL
3
, E5.50XL
3
(E100XL
3
, E120XL
3
)
49.2 liter (13.0 gal)
Hydraulic Tank Capacity (To Full Mark)
E3.50XL
3
, E4.00XL
3
, E4.50XL
3
S (E70XL
3
, E80XL
3
, E100XL
3
S)
33.3 liter (8.8 gal)
E4.50XL
3
, E5.50XL
3
(E100XL
3
, E120XL
3
)
39.8 liter (10.9 gal)
Differential/Speed Reducer
5.2 liter (5.5 qt)
Brake Fluid
0.24 liter (0.5 pt)
Hydraulic System
Item
Specification
Relief Pressures*
Main Control Valve
Lift Circuit
20.6 ±0.7 MPa (3000 ±100 psi)
Tilt Circuit
15.5 ±0.7 MPa (2250 ±100 psi)
Steering Circuit
10.3 ±0.35 MPa (1500 ±50 psi)
* Oil temperature 55 to 65 C (130 to 150 F).
1
Mast Speeds
8000 SRM 916
Mast Speeds
Lifting
Lowering
Rated Load
No Load
Rated Load
No Load
Model
Motor
Mast
V
m/sec ft/min m/sec ft/min m/sec ft/min m/sec ft/min
Two-Stage
36
48
0.20
0.27
39
54
0.34
0.43
68
86
0.52
104
0.48
95
Free-Lift
36
48
0.17
0.24
34
48
0.30
0.38
59
75
0.45
90
0.37
74
Single
Motor
Three-Stage
36
48
0.19
0.26
37
51
0.32
0.41
64
81
0.49
98
0.39
77
Two-Stage
36
48
0.27
0.38
54
76
0.46
0.59
91
118
0.52
104
0.48
95
Free-Lift
36
48
0.26
0.36
51
71
0.44
0.55
87
109
0.45
90
0.37
74
E3.50XL
(E70XL
3
)
Dual
Motors
Three-Stage
36
48
0.26
0.36
51
72
0.43
0.53
86
106
0.49
98
0.39
77
Two-Stage
36
48
0.19
0.27
37
53
0.34
0.43
68
86
0.52
104
0.48
95
Free-Lift
36
48
0.17
0.24
33
47
0.30
0.38
59
75
0.45
90
0.37
74
Single
Motor
Three-Stage
36
48
0.18
0.25
35
50
0.35
0.41
69
81
0.49
98
0.39
77
Two-Stage
36
48
0.26
0.27
52
73
0.46
0.59
91
118
0.52
104
0.48
95
Free-Lift
36
48
0.25
0.34
49
68
0.42
0.55
84
109
0.45
90
0.37
74
E4.00XL
(E80XL
3
)
Dual
Motors
Three-Stage
36
48
0.25
0.35
49
69
0.43
0.53
86
106
0.49
98
0.39
77
Two-Stage
36
48
0.20
0.29
40
57
0.35
0.45
69
89
0.45
89
0.37
73
Free-Lift
36
48
0.20
0.27
39
54
0.32
0.41
64
82
-
-
-
-
E4.50XL
(E100XL
3
)
Dual
Motors
Three-Stage
36
48
0.20
0.27
39
54
0.35
0.40
69
80
0.43
86
0.32
63
Two-Stage
36
48
0.19
0.27
38
53
0.35
0.45
69
89
0.45
89
0.37
73
Free-Lift
36
48
0.18
0.25
36
50
0.32
0.41
64
82
-
-
-
-
E5.50XL
(E120XL
3
)
Dual
Motors
Three-Stage
36
48
0.18
0.25
36
50
0.32
0.40
64
80
0.44
88
0.32
63
Oil temperature 55 to 66 C (130 to 150 F). Lifting speeds (valve fully open) ±10% acceptable. "No Load"
lowering speeds are minimum values. "Rated Load" lowering speeds are maximum values.
2
8000 SRM 916
Battery Specifications
Mast Creep Speeds
Lift/Tilt
Creep Speeds*
LIFT, at Carriage
(Start measurement with mast at vertical position
and the load raised to 2.5 m (8.2 ft). Use maxi-
mum lift height if the maximum is less than 2.5 m
(8.2 ft).)
100 mm (4.0 in.) in 10 minutes
TILT, at Carriage
Cylinder Stroke
34 mm (1.3 in.) in 10 minutes
* Hydraulic Oil Temperature 50 C (122 F). Plus or minus 10% acceptable for lifting and tilting.
Battery Specifications
Weight
Model
Volts
Minimum
Compartment Size
Length × Width
Battery Length
Min./Max.
Minimum
Maximum
E3.50-4.00XL
(E70-80XL
3
)
36
841 × 987 mm
(33.1 × 38.0 in.)
950/990 mm
(37.4/39.0 in.)
1542 kg
(3400 lb)
2400 kg
(5292 lb)
E4.50XL
(E100XL
3
S)
36
841 × 987 mm
(33.1 × 38.9 in.)
950/990 mm
(37.4/39.0 in.)
1633 kg
(3600 lb)
2400 kg
(5292 lb)
E4.50XL
(E100XL
3
)
36
694 × 1037 mm
(27.3 × 40.8 in.)
1115/1150 mm
(43.9/45.3 in.)
1814 kg
(4000 lb)
2700 kg
(5954 lb)
E5.50XL
(E120XL
3
)
36
993 × 1146 mm
(39.3 × 45.1 in.)
1115/1150 mm
(43.9/45.3 in.)
1919 kg
(4231 lb)
2700 kg
(5954 lb)
E3.50-4.00XL
(E70-80XL
3
)
48
841 × 987 mm
(33.1 × 38.9 in.)
950/990 mm
(37.4/39.0 in.)
1542 kg
(3400 lb)
2400 kg
(5292 lb)
E4.50XL
(E100XL
3
S)
48
841 × 987 mm
(33.1 × 38.9 in.)
950/990 mm
(37.4/39.0 in.)
1633 kg
(3600 lb)
2400 kg
(5292 lb)
E4.50XL
(E100XL
3
)
48
694 × 1037 mm
(27.3 × 40.8 in.)
1115/1150 mm
(43.9/45.3 in.)
1814 kg
(4000 lb)
2700 kg
(5954 lb)
E5.50XL
(E120XL
3
)
48
993 × 1146 mm
(39.3 × 45.1 in.)
1115/1150 mm
(43.9/45.3 in.)
1919 kg
(4231 lb)
2700 kg
(5954 lb)
BATTERY WIDTH
Batteries Without Cover: 950 to 1117 mm (37.4 to 44.0 in.)
Batteries With Cover: 950 to 1143 mm (37.4 to 45.0 in.)
NOTE:
Maximum tolerances are +0 and
13 mm (+0 and
0.5 in.) for the size of the battery compartment.
The battery specification chart shows the maximum size tolerances that will permit the battery to still fit
into a battery compartment.
3
Traction Speed and Traction Motor Current
8000 SRM 916
Traction Speed and Traction Motor Current
No Load
No Load
Rated Load
Rated
Load
Model
Volts
km/h
mph
amps
km/h
mph
amps
280 mm (11 in.) Traction Motor
36
11.4
7.1
190
10.8
6.7
197
E3.50XL(E70XL
3
)
48
15.5
9.6
195
14.5
9.0
200
36
11.4
7.1
192
10.8
6.7
200
E4.0XL(E80XL
3
)
48
15.5
9.6
195
14.5
9.0
203
330 mm (13 in.) Traction Motor, Standard Speed
36
9.7
6.0
140
9.2
5.7
163
E3.50XL(E70XL
3
)
48
12.9
8.0
142
12.2
7.6
166
36
9.7
6.0
141
8.9
5.5
168
E4.00XL(E80XL
3
)
48
12.9
8.0
144
11.9
7.4
171
36
9.7
6.0
145
8.4
5.2
178
E4.50XLS (E100XL
3
S)
E4.50XL (E100XL
3
)
48
12.6
7.8
148
11.3
7.0
182
36
9.3
5.8
150
8.1
5.0
190
E5.50XL (E120XL
3
)
48
12.2
7.6
153
10.8
6.7
194
330 mm (13 in.) Traction Motor, High Speed
36
14.2
8.8
227
12.9
8.0
247
E3.50XL(E70XL
3
)
48
17.4
10.8
230
16.6
10.3
251
36
13.8
8.6
229
12.4
7.7
253
E4.00XL(E80XL
3
)
48
17.4
10.8
232
15.9
9.9
257
36
13.5
8.4
235
11.8
7.3
265
E4.50XL (E100XL
3
S)
E4.50XL (E100XL
3
)
48
17.1
10.6
238
15.1
9.4
269
36
13.2
8.2
240
11.3
7.0
275
E5.50XL (E120XL
3
)
48
16.7
10.4
243
14.5
9.0
280
NOTE:
Speeds ±15% acceptable.
Current ±20% acceptable.
Speeds measured with fully charged battery and lift truck run for one-half hour.
4
8000 SRM 916
Torque Specifications
Hoist Motor Current
Motor
Voltage
Motor Current*
Single Motor
36
48
438 amps
458 amps
Dual Motors
36
48
576 amps
584 amps
* Motor Current at Lift System Relief ±15 amperes
Torque Specifications
BRAKE SYSTEM
Back Plate Nuts
120 N•m (90 lbf ft)
Brake Drum to Hub Nuts
285 N•m (210 lbf ft)
DIFFERENTIAL
Lock Plate Capscrews
19 N•m (14 lbf ft)
Adjuster Nuts
40 N•m (30 lbf ft)
Bearing Cap Capscrews
225 N•m (166 lbf ft)
Differential Case Half Capscrews
140 N•m (105 lbf ft)
Ring Gear Capscrews
140 N•m (105 lbf ft)
DRIVE AXLE
Drive Axle to Speed Reducer Case Capscrews
66 N•m (50 lbf ft)
Axle Mount Capscrews
320 N•m (235 lbf ft)
Axle Shaft Capscrews
225 N•m (166 lbf ft)
Wheel Nuts
680 N•m (500 lbf ft)
Wheel Bearing Adjustment Nut
200 N•m (150 lbf ft) Initial
35 N•m (25 lbf ft) Final
Wheel Bearing Lock Nut
135 N•m (100 lbf ft)
FRAME
Counterweight Capscrews
Upper 270 N•m (200 lbf ft)
Lower 66 N•m (49 lbf ft)
MAST
Hanger Caps for Sideshift Carriage
320 N•m (235 lbf ft)
Keeper Plate Capscrews
90 N•m (65 lbf ft)
Side Roller Mount Capscrews
90 N•m (65 lbf ft)
MAIN CONTROL VALVE
Through Bolt Nuts (5/16 in.)
20 N•m (15 lbf ft)
Through Bolt Nuts (3/8 in.)
45 N•m (35 lbf ft)
STEERING SYSTEM
Axle Mount Capscrews
90 N•m (65 lbf ft)
Bearing Cap for Spindles
45 N•m (35 lbf ft)
Tie Rod Nut
165 N•m (120 lbf ft)
Steering Cylinder Capscrews
225 N•m (165 lbf ft)
5
Torque Specifications
8000 SRM 916
Wheel Bearing Adjustment Nut
200 N•m (150 lbf ft) Initial
35 N•m (25 lbf ft) Final
TILT CYLINDERS
Piston Nut
400 to 445 N•m (295 to 325 lbf ft)
Retainer
400 to 500 N•m (295 to 370 lbf ft)
Rod End Lock Capscrews
80 N•m (60 lbf ft)
Anchor Pin Retainer Capscrews
80 N•m (60 lbf ft)
6
TECHNICAL PUBLICATIONS
8000 SRM 916
12/03 (7/00) Printed in United Kingdom
Document Outline
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