CAPACITIES AND

SPECIFICATIONS

H36.00-48.00E (H800-1050E) [D117];

H36.00-48.00E-16CH (H800-1050E-16CH) [D117]

PART NO. 1452930

8000 SRM 680

SAFETY PRECAUTIONS

MAINTENANCE AND REPAIR

• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly

fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks.

• Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT

THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts

must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before

using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,

or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel

are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks

away from the area. Make sure the area is well ventilated.

NOTE:

The following symbols and words indicate safety information in this

manual:

WARNING

Indicates a condition that can cause immediate death or injury!

CAUTION

Indicates a condition that can cause property damage!

Capacities and Specifications

Table of Contents

TABLE OF CONTENTS

Counterweights Weights....................................................................................................................................

Container Attachment Weights.........................................................................................................................

Carriage Weights ...............................................................................................................................................

Vehicle Weights ..................................................................................................................................................

Capacities ...........................................................................................................................................................

Electrical System ...............................................................................................................................................

Engine Specifications.........................................................................................................................................

Mast Weights......................................................................................................................................................

Lifting and Lowering Speeds.............................................................................................................................

Tires ....................................................................................................................................................................

Forks ...................................................................................................................................................................

Hydraulic System Specifications.......................................................................................................................

Torque Specifications .........................................................................................................................................

Control Valves ................................................................................................................................................

Electrical System ...........................................................................................................................................

Counterweight ...............................................................................................................................................

Drive Axle ......................................................................................................................................................

Disc Brakes ....................................................................................................................................................

Drive Shaft .....................................................................................................................................................

Differential.....................................................................................................................................................

Transmission..................................................................................................................................................

Torque Converter ...........................................................................................................................................

Steering ..........................................................................................................................................................

Wheel Nuts.....................................................................................................................................................

Carriages (All)................................................................................................................................................

Attachment - 20 to 40 Foot............................................................................................................................

This section is for the following models:

H36.00-48.00E (H800-1050E) [D117];

H36.00-48.00E-16CH (H800-1050E-16CH) [D117]

"THE

QUALITY

KEEPERS"

HYSTER

APPROVED

PARTS

8000 SRM 680

Vehicle Weights

Counterweights Weights

Unit

Kilograms

Pounds

Rear Counterweight

H36.00E (H800E)

1752 to 1843

3860 to 4060

H40.00E (H880E)

4229 to 4440

9315 to 9781

H44.00E (H970E)

6726 to 6953

14,815 to 15,315

H48.00E (H1050E)

8292 to 8565

18,265 to 18,865

Fender Counterweight

Right (All Units)

1730 to 1820

3810 to 4010

Left (All Units)

1730 to 1820

3810 to 4010

Container Attachment Weights

Attachment

Weight

6.1 m (20 ft) Fixed

1860 kg (4100 lb)

12.2 m (40 ft) Fixed

4218 kg (9300 lb)

6.1 to 12.2 m (20 to 40 ft) Extendable

5830 kg (12,850 lb)

Carriage Weights

Unit

Kilograms

Pounds

3150 mm (124 in.) Standard

(for wide or narrow)

3130

6900

3150 mm (124 in.) Sideshift

(for wide or narrow)

5343

11,780

Vehicle Weights

Unit

Kilograms

Pounds

H36.00E (H800E)

33,411

73,672

H40.00E (H880E)

35,996

79,372

H44.00E (H970E)

37,425

82,522

H48.00E (H1050E)

39,692

87,522

NOTE:

With powershift transmission, standard tires, wide axle, oil-cooled brakes, and no mast.

Engine Specifications

8000 SRM 680

Capacities

Item

Tier 1

Tier 2

Engine Oil

31.1 liter (32.9 qt)

37.0 liter (39.1 qt)

Cooling System

39.7 liter (42.0 qt)

Hydraulic Tank

421.0 liter (444.9 qt)

Transmission

45.0 liter (47.6 qt)

Drive Axle and Differential

65.0 liter (68.7 qt)

Fuel Tank

409 liter (108.0 gal)

Electrical System

24 Volt, Negative Ground

Alternator Output

70 Amps

Engine Specifications

Item

Tier 1

Tier 2

Number of Cylinders

Firing Order

1-5-3-6-2-4

Bore

125 mm (4.92 in.)

Stroke

147 mm (5.79 in.)

Displacement

10.8 liter (659.10 in.

)

10.8 liter (659.10 in.

)

Oil Pressure (Minimum at idle)

70 kPa (10.15 psi)

Governed Speed (No load)

2286 rpm

2100 rpm

Idle Speed

775-825 rpm

750-800 rpm

Stall Speed

1950-2050 rpm

1900-2000 rpm

Valve Clearance (Cold)

Intake

0.36 mm (0.014 in.)

Exhaust

0.68 mm (0.027 in.)

Weight (Dry)

940 kg (2072 lb)

8000 SRM 680

Lifting and Lowering Speeds

Mast Weights

Narrow Masts

Wide Masts

Max. Lift Height U.S.

(inches)

Pounds

Max. Lift Height U.S.

(inches)

Pounds

168

19,866

168

20,665

192

21,127

192

21,933

276

25,480

276

26,374

336

28,016

336

29,006

360

29,283

360

30,273

384

29,890

384

30,880

Max. Lift Height Metric

(mm)

Kilograms

Max. Lift Height Metric

(mm)

Kilograms

4267

9011

4267

9372

4877

9583

4877

9947

7010

11,558

7010

11,961

8534

12,708

8534

13,155

9144

13,283

9144

13,729

9754

13,558

9754

14,004

Lifting and Lowering Speeds

Lifting Speeds

Lowering Speeds

No Load

Rated Load

No Load

Rated Load

Model

m/sec

ft/min

m/sec

ft/min

m/sec

ft/min

m/sec

ft/min

H36.00E

(H800E)

0.36

0.18

0.20

0.28

H40.00E

(H880E)

0.36

0.18

0.20

0.30

H44.00E

(H970E)

0.36

0.18

0.20

0.32

H48.00E

(H1050E)

0.36

0.18

0.20

0.33

Hydraulic System Specifications

8000 SRM 680

Tires

Drive

Steer

Model

Size

Pressure

Size

Pressure

H36.00-40.00E
(H800-880E)

18.00 × 25 - 28 ply

7.60 bar (110 psi)

H36.00-44.00E
(H800-970E)

18.00 × 25 - 32 ply

8.25 bar (120 psi)

H36.00-48.00E
(H800-1050E)

18.00 × 25 - 36 ply*

9.50 bar (137 psi)

16.00 × 25 - 24 ply

7.60 bar (110 psi)

*36 ply tires are required with standard carriage or with sideshift carriage used for fork handling.

Forks

Size mm

Size inches

140 × 300 × 2185

Low Mount

5.5 × 12.0 × 86 Low

Mount

2572

5670

140 × 300 × 2440

Low Mount

5.5 × 12.0 × 96 Low

Mount

2676

5900

140 × 300 × 2440

High Mount

5.5 × 12.0 × 96 High

Mount

2459

5420

Hydraulic System Specifications

Item

Specification

Hydraulic Pumps Output @ 2286 rpm

Steering Pump [ 128.8 cm

(7.86 in.

) per revolu-

tion]

269 liter/min (71 gal/min)

Lift Pump [ 96.5 cm

(5.89 in.

) per revolution]

200 liter/min (53 gal/min)

Accumulator Circuit Pump [ 42.4 cm

(2.59 in.

)

per revolution]

87 liter/min (23 gal/min)

Cooling Pump [48.0 cm

(2.94 in.

) per revolution]

102 liter/min (27 gal/min)

Relief Valve (approximate operating pressure)

Main Control Valves

Supply

16.9 MPa (2450 psi)

Return

690 MPa (100 psi)

Tilt Lock Valves

14.0 MPa (2030 psi)

Accumulator Circuit

19.0 MPa (2750 psi)

Steering Circuit

17.2 MPa (2500 psi)

Thermostatic Bypass Pressure

345 MPa (50 psi)

8000 SRM 680

Hydraulic System Specifications

Item

Specification

Twist Lock Circuit

8.3 MPa (1200 psi)

Sideshift Circuit

12.4 MPa (1800 psi)

Extend/Retract Circuit

8.6 MPa (1250 psi)

Check Port Pressures

M1 - Front End Auxiliary Relief Pressure

21.7 to 22.4 MPa (3150 to 3250 psi)

M2 - Pilot Pressure

2.1 to 2.2 MPa (300 to 325 psi)

M4 - Accumulator Pressure

18.6 to 19.3 MPa (2700 to 2800 psi)

M4 - 1644, 1720 Wide Axle, 1724 Narrow Axle, and
After

18.3 to 19.0 MPa (2650 to 2750 psi)

M5 - Single-Spool Main Control Valve

18.2 to 18.9 MPa (2650 to 2750 psi)

M6 - Two-Spool Main Control Valve

18.2 to 18.9 MPa (2650 to 2750 psi)

M7 - Steering Relief

18.6 to 19.3 MPa (2700 to 2800 psi)

M8 - Brake Pressure

10.3 to 10.7 MPa (1500 to 1550 psi)

M8 - Brake Pressure Without Auxiliary Brakes
(Service Brakes)

15.2 to 15.5 MPa (2200 to 2250 psi)

M8 - Brake Pressure Without Auxiliary Brakes
(Declutch/Brake)

10.3 to 10.7 MPa (1500 to 1550 psi)

Brake Treadle Valve (Disc Brakes Applied)

U.S. & Canada

16.1 MPa (2300 psi)

Other Locations

13.8 MPa (2000 psi)

Brake Treadle Valves (Oil-Cooled Brakes Applied)

10.3 MPa (1500 psi)

Brake Sequence Valve (Disc Brakes Only) (Brakes
Applied)

U.S. & Canada

16.1 MPa (2300 psi)

Other Locations

13.8 MPa (2000 psi)

M9 - Return Manifold

N/A

Main Hydraulic Filters

Bypass Pressure

69 to 103 kPa (10 to 15 psi)

Torque Specifications

8000 SRM 680

Torque Specifications

CONTROL VALVES

Main Control Valves

(Bolts and Nuts that Fasten Sections) 61
to 68 N•m (45 to 50 lbf ft)

Remote Control Valves

Screw of Pin Set 1.4 N•m (12 lbf in)
Plate Screws 5 N•m (44 lbf in)
Lock Nut of Hand Lever 30 N•m (22 lbf ft)
Nuts of Through Bolts 5 N•m (44 lbf in)
Lock Nut of Adjustment Screw 5 N•m (44 lbf in)

Accumulator Charge Valve

Adjustment Screw 24 to 30 N•m (18 to 22 lbf ft)
Adjustment Nut 54 to 61 N•m (40 to 45 lbf ft)
Plug 34 to 47 N•m (25 to 35 lbf ft)

Relief Valve

Cartridge 11 to 14 N•m (98 to 125 lbf in)

Relay Valve

End Plug 11 to 14 N•m (98 to 125 lbf in)
Nut at End Plug 68 to 81 N•m (50 to 60 lbf ft)
Cover Screws 27 to 34 N•m (20 to 25 lbf ft)

Shuttle Valve

Cartridge 34 to 41 N•m (25 to 30 lbf ft)

Inching Valve

Plate Screws 5 N•m (44 lbf in)
Lever Lock Nut 30 N•m (22 lbf ft)
Spring Guide Screw 1.4 N•m (12 lbf in)

Attachment Control Valve

Cover Capscrews 11 N•m (8 lbf ft)
Mount Capscrews 14 N•m (10 lbf ft)
Solenoids Capscrews 2.3 N•m (20 lbf in)
Pilot Valve Mount Capscrews 9 N•m (80 lbf in)

Carriage Solenoid Valves

Solenoid Capscrews 6.3 N•m (4.7 lbf ft)
Mount Capscrews 14 N•m (10 lbf ft)

ELECTRICAL SYSTEM

Alternator

Shaft Nut 95 to 108 N•m (70 to 80 lbf ft)
Mount Bolt 81 to 95 N•m (60 to 70 lbf ft)
Battery (B+) Terminal 9.0 to 13.6 N•m
(80 to 120 lbf in)
Indicator (I) Terminal 1.7 to 2.8 N•m
(15 to 25 lbf in)
Ground (B-) Terminal 5.6 to 6.8 N•m
(50 to 60 lbf in)

COUNTERWEIGHT

Rear Counterweight Bolts

814 N•m (600 lbf ft)

Fender Counterweight Bolts

814 N•m (600 lbf ft)

DRIVE AXLE

Mounting Bolts

1650 to 2050 N•m (1220 to 1515 lbf ft)

DISC BRAKES

Mounting Bolts for Wheel Caliper End Plates

230 N•m (170 lbf ft)

Cylinder Heads for Wheel Caliper

100 N•m (75 lbf ft)

DRIVE SHAFT

Universal Joint Nuts

122 N•m (90 lbf ft)

DIFFERENTIAL

See the Differential section.

TRANSMISSION

See the section P.S. Transmission Repair 1300
SRM 635.

8000 SRM 680

Torque Specifications

TORQUE CONVERTER

See the Section P.S. Transmission Repair 1300
SRM 635.

STEERING

Steering Wheel Nut

35 to 45 N•m (26 to 33 lbf ft)

Block of Steering Control Unit

40 N•m (30 lbf ft)

Steering Column to Lift Truck

47 N•m (35 lbf ft)

Steering Cylinder Mounting Bolts

1085 to 1220 N•m (800 to 900 lbf ft)

Tie Rod Nuts

320 N•m (236 lbf ft)

Spindle Bearing Cup for Lower Pivot
Bearings 47 N•m (35 lbf ft) Initial, then 0 N•m
(0 lbf ft), then just to zero clearance

Spindle Wheel Nut (Inner) 203 N•m (150 lbf ft)
Initial while rotating, then 0 N•m (0 lbf ft), then
finger tight plus 0.75 to 1.5 notch space

Spindle Wheel Nut (Outer)

135 to 271 N•m (100 to 200 lbf ft)

WHEEL NUTS

Rim Nuts for Drive Wheels (Final torque value)

405 to 440 N•m (299 to 325 lbf ft)

Rim Nuts for Steer Wheels (Final torque value)

275 to 339 N•m (203 to 250 lbf ft)

CARRIAGES (ALL)

Solenoid Valve to Manifold

15 N•m (11 lbf ft)

End Cap of Load Roller (Before Shims)
50 N•m (35 lbf ft) Initial, then 0 N•m (0 lbf ft),
then just to zero clearance

End Cap of Load Roller (After Shims)

110 to 115 N•m (80 to 85 lbf ft)

Solenoid Valve to Manifold

15 N•m (11 lbf ft)

ATTACHMENT - 20 TO 40 FOOT

Hub Plate for Hose Reel

5.4 N•m (4.0 lbf ft)

Hose Clamps

28 N•m (20.7 lbf ft)

NOTES

____________________________________________________________

TECHNICAL PUBLICATIONS

8000 SRM 680

12/02 (7/97) Printed in United Kingdom

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