- Error in data transfer by LSV2 protocol
- Excessive temperature of heat sink in the UV 1xx
- Further increase of heat sink temperature will result in
switch-off.
- Excessive current of DC link in the UV 1xx power supply
unit.
- Insulation problem (e.g. defective motor)
- Readiness signal of the inverter (supply unit) is
inactive after the feedback control starts
- Main contactor has opened
- Error in the PLC program
- Inverter defective
- The dc-link voltage from the supply unit fell below the
limit set in MP2192.
- Excessive DC-link voltage of the power supply unit
- DC-link voltage of the supply unit is too low
Internal software error
- MC is outputting erroneous cycle time for CC position
controller.
- A hardware error has occurred.
- Motor brake defective
- Field orientation impossible for mechanical reasons.
- Incorrect relation between electric field and mechanical
motor movement.
- Error in motor encoder signal.
- Error in motor connection.
- Mechanical brake not released.
- Field orientation successful
- The maximum permissible current of the power stage was
exceeded
- Motor brake is defective
- Motor is not properly connected
- Inverter is incorrectly connected
- Inverter is defective
- Motor is defective
- An axis was removed from the machine configuration while
still in the closed control loop
- Field orientation successfully completed.
- Speed controller is waiting for the "drive on" command;
the PLC program has sent no "drive on" command.
- The load of the drive is too high for the duration.
- Drive has maximum current and cannot increase
acceleration.
- Excessive load (torque) on the drive.
- The maximum permissible current of the power stage was
exceeded
- The load over the duration of the motor is too high.
- The load over the duration of the drive is too high.
- Undesirable inverter switch-off during control of a
vertical axis (caused by vertical axis).
- Undesirable inverter switch-off during control of a
vertical axis (caused by vertical axis).
- The field angle of the motor on the encoder reference
point has not yet been ascertained.
- The field angle of a motor with unaligned EnDat encoder
has not yet been ascertained.
- The transferred EnDat serial number does match the one
saved.
- Starting command for unavailable axis.
- Position measurement (Z1 track) was started although the
drive is still active.
- Disturbance in speed encoder signals
- Disturbance in position encoder signals
- Enabling is canceled while the field angle is being
determined (e.g. PLC program, emergency stop, X150/X151,
monitoring function).
- The axis for which the torque ripple compensation was
activated through MP2260.x is not driven by a synchronous
or linear motor.
- The compensation file was generated for a different
control from this. Using a compensation file copied from
another control is not allowed.
- The compensation file was generated for a motor with a
different speed encoder with EnDat interface from this one.
Using a compensation file copied from another control is
not allowed.
- Axis: Maximum feed rate is greater than the maximum motor
speed (N-MAX) multiplied by MP1054
- Spindle: Maximum spindle speed is greater than the
maximum motor speed (N-MAX) multiplied by the gear
transmission ratio
- The relationship between the line count of the position
encoder and that of the motor encoder is faulty
- The N-MAX entry in the motor table is faulty
- Incorrect entry in MP2200
- EcoDyn: The selected feed rate exceeds the max.
permissible voltage
Kinematic compensation possible only for
- Double-speed axes
- PWM frequencies less than or equal to 5 kHz
Drive cannot be switched on because there is no enabling of
the inverter over -SH1.
Drive cannot be switched on because of an active AC fail
signal (power supply).
Drive cannot be switched on because of an active power fail
signal (power supply).
Drive cannot be switched on because there is no drive
enabling over I32.
The drive cannot be switched on because there is no drive
enabling for axis groups (X150/X151).
The drive cannot be switched on because an inverter is not
ready (RDY signal).
The drive cannot be switched on because of missing field
angle information.
The drive cannot be switched on because of a head exchange
or a wye/delta switchover.
The drive cannot be switched on because of a missing error
acknowledgment.
- Not a safety-oriented control:
- The drive cannot be switched on because the safety module
is locked
- Switch-off of the drive through removal of the external
drive enabling at the input of the safety module
- Safety module is defective (exchange)
- Safety-oriented control:
- Drive cannot be switched on because of the operating
status of the machine
- Drive was switched off because of a change to an illegal
operating status of the machine
- A reference value was requested during an active touch
probe cycle
- Internal software error
- A touch probe cycle was started during an active
reference run
- Internal software error
- Contamination of the position encoder
- Encoder cable defective
- Motor control PCB defective
- DIR entry in motor table is incorrect.
- Incorrect power connection of the motor.
- Field orientation impossible for mechanical reasons.
- Incorrect relation between electric field and mechanical
motor movement.
- Error in motor encoder signal.
- Error in motor connection.
- Mechanical brake not released.
- Measured motor temperature is too high.
- No temperature sensor.
- Motor encoder cable is defective (wire broken).
- Entry in motor table is incorrect.
- Incorrect or defective temperature sensor was installed.
- Inverter not ready
- No pulse release for the power module
- Uz too high
- Power-fail signal active
- With M controls: I32 input inactive
- With P controls: Drive enabling at X50 inactive
In addition, for 246 261-xx (digital current controller):
- For the given axis an illegal motor model (e.g. linear
motor) was selected.
- The CC receives a "Drive on" command for a nonexistent
axis.
- The power module is not ready when the field orientation
starts.
Readiness of the power module is detected through the Ready
signal on the PWM cable.
- The power module is not ready when the current controller
adjustment begins.
- No pulse release for the power supply unit
- Uz too high
- 5-V power supply too weak
- Inverter is not ready for operation
- Drive control board is defective
- PWM cable is defective
- Noise signals
- Undervoltage, temperature, or short-circuit monitor of an
IGBT in the inverter has responded.
- Drive switch-on is blocked by one or more external
signals.
- The drive is switched off by an external signal.
- Wrong type of motor
- Line count or rotary encoder type incorrect
- Incorrect entry for the line count STR in the motor table
- Incorrect reference signal
- Interference pulse
- Encoder cable is defective (interruption or short circuit)
- Measured motor temperature too low
- Temperatur sensor incorrectly wired (short circuit)
- Temperature sensor is defective
- Incorrect temperature sensor (KTY84 required)
- Hardware error on encoder input board
- Wrong motor or power module selected
- Incorrect current controller parameters
- Incorrect parameters in the motor table
- Power module defective
- Motor cable defective (short circuit)
- Motor defective (short circuit, ground fault)
- Motor control board defective
- The following error of a moving axis is greater than the
value given in machine parameter MP1720.x (in lag mode) or
MP1420.x (in feedforward mode).
- The adjusted acceleration is too high.
- In spite of "drive on," the motor is not moving.
- Incorrect nominal increment between two reference marks
- Interference in speed-encoder signals
- There is no motor encoder signal
- There is a break in the motor encoder cable
- The signal amplitude of the motor encoder is missing or
too small
- The motor encoder is contaminated
- Position value of the motor encoder is invalid
- Interruption in motor encoder cable
- Motor encoder defective
- There is no position encoder signal
- Break in position encoder cable
- The signal amplitude of the encoder is missing or too
small
- The position encoder is contaminated
- Position value of the position encoder is invalid
- Interruption in position encoder cable
- Position encoder is defective
- Position value of the motor encoder was not latched
- Interruption in motor encoder cable
- Motor encoder defective
- Position value of the motor encoder was not stored
- Interruption in position encoder cable
- Position encoder is defective
- Noise on speed encoder signals
- Noise on position encoder signals
- The amplitude of the encoder signal is too high or the
signal for contamination is active.
- Noise on motor encoder signal
- Short circuit in the motor encoder cable
- Signal amplitude of motor too high
- The amplitude of the position encoder signal is too high
or the signal for contamination is active
- Noise on the encoder signal
- Short circuit in the encoder cable
- Encoder signal amplitude too high
- Incorrect entry for the line count under STR in the motor
table
- Faulty reference signal
- Noise signals
- Motor encoder cable defective (break or short circuit)
- MC command is not allowed for this hardware
- MC command is not allowed at this time
- 0 = error in command code > 255
1...255 = incorrect or invalid command code
- Internal software error
- CC command is not allowed for this hardware
- Internal software error
- Protective door(s) were opened during the brake test
- No drive-ready signal during the brake-test call
monitoring
- Protective door(s) were opened during the brake line test
The status of the operating mode switches and the
protective doors is not allowed.
- Keylock switch 1 not in automatic mode (BA1)
– Keylock switch 1 defective
- Wiring error
The BA4 operating mode is selected by key switch but has
not been released in MP561.
The simultaneous movement of more than one axes is not
allowed in operating mode BA2 with open safety doors.
- The automatic, SRG, SBH, and SH operating conditions are
compared cyclically between the MC and CC. If the values
remain unequal for longer than 500 ms, a Stop 1 is released.
- During the dynamic test of the 2nd emergency stop loop
(no later than every 1.5 min), a 0 V level is expected for
a short period. This error appears if a 24 V level
continues throughout the test window of 100 ms.
- The time window for the dynamic test is too small
(computing time problems, software errors)
- During the dynamic test of the 2nd emergency stop loop
(no later than every 1.5 min), a 0 V level is expected at
all safety-related door-contact keylock and switch inputs
for a short period. This error appears if a 24 V level
continues throughout the test window of 100 ms.
- The time window for the dynamic test is too small
(computing time problems, software errors)
Permissible positive range of traverse exceeded.
Permissible negative traverse range exceeded.
The maximum permissible velocity in the SRG operating mode
was exceeded.
- The maximum permissible velocity is 0 (as per parameter)
- An illegal operating mode was selected by keylock switch
- There is a circuit error, or a disturbance at input I19
of the operator safety module
- Internal software error
- The maximal permissible velocity of the standstill
monitoring was exceeded.
- Standstill monitoring was set to 0
- Parameter MP1054.x = 0
- Internal software error
- The maximum permissible traverse in the SRG operating
mode was exceeded because:
- During probing with oriented spindle stop, the spindle
axis was moved by more than 2 revolutions.
- Drive ready signal is missing (inverter RDY signal
missing due to drive error)
- Protective door(s) are not closed, although the parameter
settings require it.
- The drive moved into the positive limit-switch area for
the 1st time
- The drive moved into the negative limit-switch area for
the 1st time
- The amplitude of the encoder signal is too high or the
signal for contamination is active.
- Disturbance on motor encoder signal.
- Short circuit in motor encoder cable.
- Signal amplitude of motor encoder is too high.
- No encoder signal
- Interruption in motor encoder cable
- Signal amplitude of motor encoder is missing or too small.
- At one encoder input the maximum input frequency was
exceeded.
- Disturbance in motor encoder signal.
- The amplitude of the position encoder signal is too high
- Fault in the encoder signal
- Short circuit in the encoder cable
- Signal amplitude of encoder is too high
- No encoder signal available
- Interruption in position encoder cable
- Signal amplitude encoder is missing or too small.
- The maximum input frequency was exceeded at a position
encoder input
- Fault in the encoder signal
- MC makes no test of the motor brake(s) although it is
necessary according to parameter settings.
- The call for a motor brake test lasts longer than 5
[sec].
- An axis was deselected by PLC module and the
corresponding parameter for running a brake test is still
set.
- MC makes no test of the motor brake line although the
parameter setting requires it.
- The call for a motor brake line test lasts longer than 10
[sec].
- An axis was deselected by PLC module and the
corresponding parameter for running a brake line test is
still set.
- Safety-oriented input of CCU >400 ms not equal to
safety-oriented input of MCU.
- Different level at safety module input:
0 = axis configuration A1/A2
1 = axis configuration B1/B2
2 = -- (unused)
3 = permissive key for machine operating panel
4 = acknowledgment of switch-off
5 = -- (only CC: NC stop)
6 = -- (only CC: spindle stop)
7 = permissive key for handwheel
8 = safe reduced velocity of axes/spindle
9 = -- (unused)
10 = safe reduced velocity of aux. axes
11 = operating mode 3 (key switch 1, position 3)
(safe controlled stop of axes/spindle)
12 = -- (unused)
13 = permissive key on tool changer
14 = -- (only CC: machine key active)
15 = -- (only CC: machine on)
16 = -- (only CC: NC+spindle stop)
17 = activate release of tool holder
18 = operating mode 2 (key switch 1, position 2)
19 = operating mode 4 (key switch 2)
- Wiring error X65, X66 (,X67)
- Safety module defective
- The supply voltage Vcc(x) was out of range.
- +4 = undervoltage Vcc(+5 V)
The load from external components (e.g. encoders) is too
large.
- +6 = overvoltage Vcc(+5 V)
The power supply unit is defective.
- +14 = undervoltage Vcc(+15 V)
The power supply unit is defective.
- +16 = overvoltage Vcc(+15 V)
The power supply unit is defective.
- -14 = undervoltage Vcc(-15 V)
The power supply unit is defective.
- -16 = overvoltage Vcc(-15 V)
The power supply unit is defective.
- Temperature inside the LE was out of permissible range.
(-128... 0...+127 = measured temperature value [°C])
- Temperature sensor on board is defective.
- The electrical-cabinet ventilation is insufficient (fan
defective).
- The ambient temperature is too high or too low.
- Communication to the MC was interrupted.
- Internal software error.
Internal software error
Internal software error
- Hardware error (crystal generator)
- Internal software error
- Internal software error
- Hardware error: Disturbance internally triggers interrupt
- The hardware version of the CC is not supported by the NC
software
- Communication error between speed and current controller.
- Line power interrupted
- Inverter defective
- Communication error between speed and current controller.
- Internal software error
- Hardware error: Triangular signal does not oscillate, or
it oscillates with incorrect frequency
- Internal software error
- The number of LSV2 data to be read is incorrect
- Internal software error
- Internal software or hardware error
- Internal software or hardware error
- Internal software error
- Access violation on controller periphery.
Internal software error
- MC outputs erroneous cycle time for CC position
controller
- Hardware error
- Entered PWM frequency in MP2180 lies outside the
permissible input range
- The selected PWM frequencies must not be combined
- Invalid relation between interpolator clock pulse and PWM
frequency.
- Interpolator clock pulse or PWM frequency was changed.
- Control loop on X51 or X52 is defined as "double speed,"
although the control loop on X53 or X54 is active
- Control loop on X55 or X56 is defined as "double speed,"
although the control loop on X57 or X58 is active (only CC
4xx with 8 control loops)
- For a single-speed control loop, in MP2180.x the double
PWM basic frequency has been set, and in MP2182.x the half
of the current-controller cycle time.
- The axis in master-slave torque control are permissible
only at X15/X17 or X16/X18.
- The MC and CC software were not compiled with the same
Include file.
- The MC and CC software were not compiled with the same
Include file.
- Error in entry in MP2200.x or in motor table.
- Internal software error.
- Incorrect entry in motor table
- Incorrect entry in motor table
- Measured grating period does not agree with the entry in
the motor table
- The rotor time constant calculated from the rotor table
is invalid
- Incorrect entry in motor table
- Incorrect entry in power module
- Incorrect entry in power module table
- Incorrect temperature entry in motor table
- Incorrect entry in power module table
- Incorrect entry in motor table
- Incorrect entry in motor table
- Incorrect entry in motor table
- Incorrect entry in MP2340.x or MP2350.x
- Incorrect entry in MP2190 (dc-link voltage Uz)
- Incorrect entry in MP112.x or MP113.x (speed encoder)
- Internal software error
- Incorrect entry in MP120.x or MP121.x (nominal speed
command signal output)
- Internal software error
- Incorrect entry in MP2540.x, MP2541, MP2550.x or MP2551
- Internal software error
- Encoder line count was changed
- Motor pole pair number was changed
- DIR in the motor table was changed
- No encoder signal
- Interruption in motor encoder cable
- Signal amplitude of motor encoder is missing or too small.
- No encoder signal
- Interruption in motor encoder cable
- Signal amplitude of motor encoder is missing or too small.
- Measured motor temperature is too high
- There is no temperature sensor
- Motor encoder cable defective
- Entry in motor table incorrect
- Incorrect or defective temperature sensor
- Hardware is defective (CC)
- Motor encoder is defective
- Software version is incorrect
- No pulse release for the axis module
- Uz too large
- 5V power supply too small
- Inverter is not ready for operation
- Drive control board is defective
- PWM cable is defective
- Noise signals
- Motor encoder defective
- Motor cable defective
- Drive control board defective
- Motor cables were crossed (e.g. X with Y)
- Motor encoder cables were crossed
- Phases incorrectly connected to motor
- Motor encoder cable defective
- Incorrect motor table entry (direction of rotation)
- Motor defective
- Internal software error
- Hardware error on drive control board
- Incorrect motor selected (MP2200)
- Grounding error on motor encoder cable (disturbance on
reference signal line)
- Motor encoder defective
- Inverter not ready.
- Disturbance on RDY input of the PWM output connector.
- Motor jammed.
- Inverter defective.
- Motor defective.
- Incorrect motor selected (MP2200).
- Assignnent of PWM outputs entered incorrectly in MP120.
- Assignment of encoder inputs entered incorrectly in
MP112.
- Motor power cables crossed.
- Motor encoder cables crossed.
- Incorrect motor connection.
- I2t monitor has responded.
- Incorrect current control parameters
- Incorrect parameters in the motor table
- Power module defective
- Motor cable defective
- Motor defective
- Drive control board defective
- Internal hardware error
- Motor rated voltage outside of permitted input range
- Endat communication error
- In the motor table, an encoder with EnDat interface is
selected. The EnDat protocol cannot be read.
- The values for the encoder line count from the motor
table do not agree with the downloaded values.
- Contamination of the motor encoder (Zn track).
- Speed encoder cable defective.
- Motor control board defective.
- Speed encoder defective.
- Feedforward parameter settings incorrect (acceleration,
friction)
- Acceleration too high
- Controller parameters setting incorrect (Ki, Kp, Kd)
- Filter settings incorrect (band-rejection filter, low
pass)
- Inverter is defective (IGBT)
- Incorrent motor selected from the motor table
- Position encoder input does not exist.
- Position encoder input is not correctly connected.
- Position encoder input is defective.
- PWM frequency within a controller group is incorrect.
- Incorrect entry in motor table column SYS.
- Speed encoder cable defective.
- Speed encoder defective.
- Motor control board defective.
- Motor cannot be servocontrolled.
- Internal software error
- Position controller cycle time too short
- Inverter switched off (PLC, SH1)
- Inverter defective
- Motor defective
- Wrong motor selected in the motor table
- Motor power cable was exchanged
- Motor incorrectly connected
- Motor not connected or incorrectly connected
- Inverter defective
- Motor defective
- Wrong motor selected in the motor table
- Motor power cable was exchanged
- If the value for the torque constant is 0 or >9999, it
can have the following causes:
1) Motor.mot: No-load voltage and/or rated rpm have an
invalid value (or 0)
2) Motor.sn: The entry for the torque constant is 0 or >9999
- The selected process for determining the field angle is
invalid or impossible with this encoder.
- Internal software error
- Differential factor is too large (max. value 0.5
[As^2/rev])
- During readout of the electronic ID label the power
module must not be in the "ready" status (-SH1 is inactive).
- Internal software error
- Internal software error
- Internal software error
- Internal software error
- Incorrect entry in MP2542.x, MP2552.x, MP2562.x or
MP2572.x
- This is a software error
- Incorrect entry in MP2543.x, MP2553.x, MP2563.x or
MP2573.x
- This is an internal software error
- Incorrect entry in MP2544.x, MP2554.x, MP2564.x or
MP2574.x
- This is an internal software error
- Incorrect entry in MP2545.x, MP2555.x, MP2565.x or
MP2575.x
- This is an internal software error
- Incorrect entry in MP2546.x, MP2556.x, MP2566.x or
MP2576.x
- This is an internal software error
- On the CC 424, the input range for MP2606.x is 0.0 to 0.5.
- An incorrect input was selected for the position encoder
(MP110.x/MP111.x)
Possible configurations:
CC 4xx/6 control loops: X201 to X206
CC 4xx/8 control loops: X201 to X208
CC 4xx/10 control loops: PWM outputs X51 to X56: X201 to
X206
PWM outputs X57 to X60: X207 to X210
- The current offset of the power stage is too large
- The axis for which the torque ripple compensation was
activated through MP2260.x is being driven with a PWM
frequency of more than 5000 Hz.
- Invalid parameters in the compensation file of the axis
- The nominal value(S in inverter.inv) changed
- after DSP start, or
- after the current controller adjustment started, or
- after the readiness of the power module was switched
- Internal software error
- Internal software error
- Internal software error
0...255 = code for error in software module/routine
- NR2 input incorrectly connected
- Internal software error
- NE2 input incorrectly connected
- Internal software error
- PLC module 9169 in safety-oriented software (illegal)
- Software error
- The measured status of the "-SH1" signal is "high" level
- The "-SH1" signal does not change to the "active" ("low"
level) status, although the MC is no longer triggering the
corresponding watchdog.
- The measured status of the "-SH1" signal is "low" level
- The "-SH1" signal does not change to the "inactive"
("high" level) status, although the MC is triggering the
corresponding watchdog.
Error in dynamic test of the 2nd emergency-stop loop.
In the dynamic test, O V is expected at input NE2 after no
later than 1.5 min. If a voltage of 24 V is present here,
this error message appears.
Error in dynamic test of the 2nd emergency-stop loop.
In the dynamic test, O V is expected at all door contacts
and key-operated-switch inputs after no later than 1.5 min.
If a voltage of 24 V is present here, this error message
appears.
- Safe reduced rotational velocity (SRG) was exceeded
- No standstill in safe controlled stop (SBH) operating mode
- Internal software error
- Incorrect CRC checksum found and transferred over SG
parameter memory
- Communication error MC <-> CC
- Wrong CC software
- Hardware defect (memory fault)
- Software error
- Illegal code received for conducting the test.
- MP3210.x incorrect.
- Check the software version of MC.
- MP3510.x incorrect.
- Check the software version of MC.
- Command for pulse deletion test was received, although
the previous test is not yet finished.
- MC runs no test of the motor brake(s) although it is
necessary according to parameter settings.
- MC does not run the test of the motor brake(s) within 2
seconds.
- The measured status of the "-SH2" signal is "high" level
- The "-SH2" signal does not change to the "active" ("low"
level) status, although the CC is no longer triggering the
corresponding watchdog.
- The measured status of the "-SH2" signal is "low" level
- The "-SH2" signal does not change to the "inactive"
("high" level) status, although the CC is triggering the
corresponding watchdog.
- The measured status of the "-N0" signal is "high" level
- The "-N0" signal does not change to the "active" ("low"
level) status
- CCU shut-off signal: -N0 does not switch to high level
- The measured status of the "-N0" signal is "low" level
- Change in the level of the CC1 switch-off signal: -N0 is
not recognized by the CC0.
- Internal software error
- Hardware error
- The protective doors of the work envelope were opened
during the brake test.
- Internal software error
- The current measured in the pulse deletion test is too
great
- One of the cutout channels "-AP1.x", "-SH1AB", "-AP2.x"
or "-SH2.WD" is not effective
- The measured status of the "RDY.x" signal is active
- The "RDY.x" signal does not change to the "inactive"
("low" level) status, although the MC is blocking the power
module through a corresponding enabling signal.
- The measured status of the "RDY.x" signal is inactive
- The "RDY.x" signal does not change to the "active"
("high" level) status, although the MC is blocking the
power module through a corresponding enabling signal.
- Parameter value in MP640.x is too small
- Defect in the mounting of the position encoder
- Incorrect thermal, linear or nonlinear compensation
- Excessive backlash
- Internal software error
- MC runs no test of the motor brake(s) although it is
necessary according to parameter settings.
- The call for testing a motor brake lasts longer than 5
seconds.
- MC runs no test of the motor brake line although it is
necessary according to parameter settings.
- The call for testing a brake line lasts longer than 10
seconds.
The servo lag of a moving axis is greater than the value
given in machine parameter MP1720 (in lag mode) or MP1420
(in feedforward mode).
An excessively high nominal speed value was calculated.
Analog axes: maximum nominal speed value +-10 V
Analog spindle: maximum nominal speed value +-10 V
Digital axes and spindle: maximum nominal speed value =
maximum motor speed
The position deviation at a standstill is greater than the
value entered in machine parameter MP1110.x.
During offset adjustment (with code number or cyclic) an
offset voltage of more than 100 mV was determined.
In the TCH PROBE 0 (ISO: G55) cycle or during use of the
manual probe cycles no touch point was reached within the
traverse defined in machine parameter MP6130.
The servo lag of a moving axis is greater than the value
given in machine parameter MP1710 (in lag mode) or MP 1410
(feedforward mode).
The stylus is already deflected at the start of a probing
movement.
The battery in the touch probe is dead.
- Touch probe is not connected.
- Battery in touch probe is dead.
- No connection between infrared probe system and receiver
unit.
The calculated tool path exceeds the machine's positive
traverse limits.
Positive traverse range is defined with MP650.x.
The calculated path of the tool exceeds the traversing
range (software limit switch) of the machine.
The calculated tool path exceeds the machine's traverse
limits.
Negative traverse range is defined with MP670.x.
The calculated path of the tool exceeds the traversing
range (software limit switch) of the machine.
Forced error through function FN14 (ISO: D14). With this
function the TNC calls the preprogrammed messages of the
machine manufacturer (e.g. from an OEM cycle). If during a
program run or test run the TNC comes to a block with FN14
(D14), it stops operation and displays a message. You must
then restart the program.
The NC block TOOL DEF (ISO: G99), is used more than once to
define a tool using the same tool number in programs that
are nested to each other.
The tool file (TOOL.T) cannot be edited while the TNC is
executing a tool call. Pressing the EDIT ON/OFF soft key
provokes this error message.
During a reference run on an encoder with distance-coded
reference marks a distance of more than 1000 grating
periodswas covered without passing over a reference mark.
- Electronic handwheel is not connected.
- Incorrect handwheel selected in machine parameter MP7640.
- Transmission line is defective or incorrect.
PLC runtime error:
- You attempted to nest more than 32 module calls within
each other.
- You programmed a recursive module call that exceeds the
limit of 32 levels.
PLC runtime error: You attempted to retrieve data from the
stack, although it had not been written there.
PLC runtime error: You attempted to write more than 128
bytes of data to the stack. Word operands (B/W/D/K) each
occupy 4 bytes, Logic operands (M/I/O/T/C) occupy 2 bytes.
PLC runtime error:
- The processing of the cyclically executed program section
takes too long. Check the subprogram structure for very
calculation-intensive sections that you can start as SUBMIT
jobs.
- The displayed processing time will be increased during
data transfer and in handwheel mode. In case of doubt,
select handwheel mode and simultaneously start the data
transfer at max. baud rate. At the same time, check
"MAXIMUM PROCESSING TIME" in the PLC programming. Values
should not exceed 150% (safety reserve in the event of
unfavorable operating conditions!).
PLC runtime error: The operand for the CASE command
contains a value that cannot be interpreted as offset in
the CM table (smaller than 0, or greater than or equal to
the table length).
PLC runtime error:
- The address for a writing access to data types
B/W/D/M/I/O/T/C is, through the inclusion of the index
register, in an invalid region for these operand types.
- The index register contains a value, due to accessing a
constant field, which is not possible for this field (less
than 0, or greater than or equal to field length).
- The address of a string leads through the inclusion of
the index register to an invalid value.
- The number of a dialog (S#Dn[X]) or an error message
(S#En[X]) leads through the inclusion of the index register
to an invalid value (less than 0 or greater than 999).
- During the addressing of a component string.
PLC runtime error: More than one of the markers M4005
(M03), M4006, (M04), M4007 (M05) is set.
PLC runtime error: More than one of the functions "PLC
positioning," "datum shift," or "spindle orientation" has
been activated.
Machine parameter input error: A line was found without
a machine parameter number (not an empty line or comment).
Machine parameter input error: The given machine parameter
does not exist (incorrect number).
Machine parameter input error: No separator (":")was
found between the number and value of the machine
parameter.
Machine parameter input error: The input value for the
machine parameter is incorrect.
Machine paremeter input error: A machine parameter has
been defined twice.
Machine parameter input error: A machine parameter is not
defined. The line is generated automatically.
Machine parameter input error: Machine parameter cannot
be saved.
You attempted to assign a tool to a locked pocket in the
tool-pocket table.
- The input value of the pocket number in the tool table is
greater than machine parameter MP7261.
- MP7261 = 0, pocket output is activated through MP7480 and
no pocket has been assigned to the called tool.
- The input value for the pocket number in the tool table
is greater than machine parameter MP7261.
- MP7261 = 0, pocket output is activated through MP7480,
and the called tool is not assigned to a pocket.
You did not program a feed rate.
In a tool call a programmed rotation is active and at
the same time the new tool axis is not the same as or
parallel to the previous tool axis.
The service life of the called tool has expired and you
have not defined a replacement tool.
The voltage of the buffer battery in the power supply unit
is too low.
You attempted to call either the Rigid Tapping cyle or
the Tapping cycle, although your machine does not have
a controlled analog spindle
There are several tool tables in the NC memory and no
table is activated in the Test Run operating mode.
A datum table is required to machine a part program.
Either there is no table in the control's NC memory, or
several tables have be saved and none activated.
This message indicates that there is an error message
on the screen now in the background.
In this context the key has no function.
The NC program memory no longer suffices for part programs.
In the NC program the original search address no longer
exists.
A tool definition with the number "0" is not permitted.
You attempted to give a tool more than one definition.
In a LBL CALL (ISO: L 0,0) block of a part program or in a
jump instruction (parametric calculation) you attempted to
program a jump to the label 0.
- The value you entered is out-of-range.
- Cycle 209 (ISO: 209): You entered the value 0 as infeed
depth for chip breaking (Q257).
You pressed a sequence of keys so quickly that you
filled up the keyboard buffer.
In an APPR or DEP block in a part program the use of a
Q parameter leads to an illegal intermediate result:
The length of the tangential line for approaching
or departing the contour becomes negative.
In an APPR or DEP block of a part program the use of a Q
parameter leads to an illegal intermediate result:
The center angle of the tangential arc for approaching
or departing the contour becomes negative.
In a Contour Train cycle the use of a Q parameter
leads to an illegal intermediate result: The length of
the tangential line segment for approaching or departing
the contour becomes negative.
In a Contour Train cycle the use of a Q parameter leads
to an illegal intermediate result: The center angle of
the tangential arc for approaching and departing the
contour becomes negative.
You have entered a negative value as tolerance for the
automatic insertion of a rounding arc (M function M112).
In the programmed positioning of a rotary axis with
feed rate in mm/min (M116) an excessively high velocity
results for the rotary table.
- In the execution of a Cylindrical Surface cycle the
entered milling depth is greater or equal to the radius of
the cylindrical surface.
- The ratio of the unit radius to the machining radius is
too large.
In the execution of a Cylinder Surface cycle the programmed
radius of the cylinder surface is less than or equal to 0.
In the superimposition of a handwheel movement (M function
M118) the programmed maximum permissible superimposition
is less than 0.
Error in the conversion of the programmed workpiece blank
in the graphic:
- The programmed spindle axis was not X, Y or Z.
- An edge length is negative (the minimum and limits were
switched).
- One edge length is smaller than 0.1 mm.
- The length of the shortest edge is less than approx. 1%
of the longest edge.
The PLC input for the control-is-ready signal is inactive.
On the safety-oriented controls:
The PLC input "NE1" is inactive.
During the cutout-channel test, the level of the "NE1" and
"NE2" input is not identical with that of the "T1" and "T2"
safety output.
After an interruption of the program run the TNC can
no longer resume the program run from the cursor's
present location.
You attempted to call a program that is not stored in TNC
memory.
The TNC cannot save any more files.
This file name already exists.
You attempted to program the same label number in
several LBL SET (ISO: G98 Lxx) blocks in a part program.
During a program start or a subprogram call, several
LBL SET (ISO: G98 Lxx) blocks in a part program were found
E During data transfer with BCC the
signal
was received 15 times in succession.
A to H Error code of the receiver module with one
w/o E of the following causes:
- The baud rate settings of the TNC and peripheral
device do not match.
- The parity bit is erroneous.
- Erroneous data frame
(e.g.: no stop-bit).
- The receiver module of the interface is
defective.
K During transmission of an error to the TNC the
<1> character was not transmitted after the
character.
L After the error sequence <1> an incorrect
error number was received (error numbers 0 to 7
are permitted).
M During data transmission with BCC the
character was transmitted 15 times in succession.
N An expected acknowledgment or was not
transmitted after a certain time.
Data transmission was interrupted with the key.
You attempted to assign an already occupied data interface.
The baud rates set at the two data interfaces do not
permit simultaneous transmission over both interfaces.
This is a general error messsage showing that there is
some error in the program data (e.g. an ERROR block).
An error occurred during downloading through the data
interface. The TNC marks the erroneous block with ERROR.
- The interface is not connected.
- The external device is either switched off or not ready.
- The transmission cable is defective or incorrect.
After the control was switched on, a file in NC memory
was found faulty and deleted.
The machine parameters have been erased and the PLC
program is missing.
You cannot edit or erase this program until the protection
has been removed.
- During start-up of a subprogram the control found that
the calling program had been changed.
- During a return jump from a subprogram the control found
that the calling program had been changed.
The internal or external EMERGENCY STOP circuit is found by
the system CPU to be defective.
Error message from the PLC (see machine documentation).
During execution of a blockwise transferred part program
(DNC mode) the control found that a called subprogram
does not exist in NC memory.
You edited the machine or user parameter list and tried to
exit the editor with END. This is not permitted if the part
program or a PLC positioning operation is running.
You attempted in an FK program to delete a block to which
another part of the program makes a reference.
Internal calculations have resulted in a non-representable
numerical value.
Internal calculations have resulted in a non-representable
numerical value.
The TNC attempted to display a Q parameter whose value lies
outside the permissible range of -99 999.9999 to +99
999.9999.
Calculation of a coordinate from a Q parameter resulted in
a value outside the permissible range of -99 999.9999 to
+99 999.9999.
- Calculation of a spindle speed from a Q parameter
resulted in a value outside the permissible range of 0 to
+99 999.9999.
- A speed limit was defined for the active tool in the tool
table (NMAX column).
Calculation of a feed rate from a Q parameter resulted in a
value outside the permissible range of 0 to 300 000.
- Calculation of a tool number from a Q parameter resulted
in a value outside the permissible range of 0 to 32767.
- You have called a tool number that is greater than the
number of tools defined in the tool table.
Calculation of a label number from a Q parameter resulted
in a value outside the permissible range of 1 to 255.
Calculation of an error number for the FN14 function (ISO:
D14) from a Q parameter resulted in a value outside the
permissible range of 0 to 499.
Calculation of a scaling factor from a Q parameter resulted
in a value outside the permissible range of 0.0001 to
+100.007936.
In an NC block you have programmed an incremental polar
angle (IPA, ISO: G91 H..) greater than or equal to 5760
degrees (16 full circles).
You have programmed a thread pitch of 0 in the Rigid
Tapping cycle or Tapping cycle.
Error in internal calculation, e.g. due to:
- Division by 0
- Extracting the root of a negative value.
Calculation of an APPR or DEP block in a part program
resulted in an arithmetic error.
Calculation of an APPR or DEP block in a part program
resulted in an arithmetical error.
Calculation of an APPR or DEP block in a part program
resulted in an arithmetical error.
Calculation of an APPR or DEP block before or after a helix
resulted in an arithmetical error.
Calculation of a rounding circle for contour-parallel
rough-out resulted in an arithmetical error.
Calculation of the circle center of a "circle with radius"
block in a contour pocket resulted in an arithmetical error.
Calculation of a "circle with tangent" block in a contour
pocket resulted in an arithmetical error.
Calculation of a rounding circle or chamfer in a contour
pocket resulted in an arithmetical error.
Calculation of the intersection of two arcs in the contour
pocket resulted in an arithmetical error.
Calculation of the intersection of an arc with a line in a
contour pocket resulted in an arithmetical error.
Calculation of the intersection of two lines in the contour
pocket resulted in an arithmetical error.
Calculation of the approaching or departing path with APPR
LCT or DEP LCT in the Contour Train cycle resulted in an
arithmetical error.
Calculation of the radius compensation in the Contour Train
cycle resulted in an arithmetical error.
Calculation of the intersection of the contour with the
tool path in the contour pocket resulted in an arithmetical
error.
The length of the path to be traversed in the contour
pocket or in the Contour Train cycle is too large to be
represented as a number.
Calculation of the contour-parallel paths for clearing out
a contour pocket resulted in an arithmetic error.
Calculation of the contour elements of a contour pocket
resulted in an arithmetical error.
Calculation of the radius compensation of a contour
resulted in a mathematical error.
Calculation of the radius compensation of a contour
resulted in a mathematical error.
Calculation of the normal from a given point on a contour
element for contour-parallel rough-out resulted in an
arithmetical error.
Calculation of the intersections in the contour pocket
resulted in an arithmetical error.
Calculation of automatically inserted rounding arcs (M
function M112) resulted in an arithmetical error.
Calculation of an arithmetical expression in the Q
parameter calculation resulted in an arithmetical error.
Checking the software limit switch resulted in an
arithmetical error.
You tried to cancel the tool radius compensation with R0
(ISO: G40) in an arc block.
You attempted to program a chamfer before starting the tool
radius compensation.
You attempted to program a corner radius before starting
the tool radius compensation.
You tried to activate the tool radius compensation with RL
or RR (ISO: G41 or G42) in an arc block.
You attempted to program a corner radius between an part
program block without radius compensation and a line block
with tool radius compensation.
You attempted to take over a pole (or circle center) after
the first block with tool radius compensation (empty CC
block, ISO: G29).
You attempted to program an APPR block during an active
radius compensation.
- You deleted part of a cycle.
- You have inserted other part program blocks within a
cycle.
- You have programmed a cycle call without first having
defined a fixed cycle.
- You attempted to call a cycle that automatically becomes
effective upon definition.
You programmed the plunging depth 0 in the definition of
the called fixed cycle.
You attempted to call a user parameter that is not stored
in TNC memory.
You defined a subprogram number in Cycle 14 Contour
Geometry (ISO: G37) that does not exist in your program.
You called a user cycle or a subprogram in the definition
of a contour, a contour pocket or a cycle contour train.
However, the corresponding file could not be opened for
reading.
A part program block contains a syntax error.
You programmed a tool definition (TOOL DEF, ISO: G99),
although the central tool file is active.
The definition of a tool (TOOL DEF, ISO: G99) is missing
the value for tool length or tool radius.
You programmed a tangentially connecting circle (CT)
immediately after an APPR block.
You programmed a chamfer (CHF) immediately after an APPR
block.
You programmed a rounding radius (RND) immediately after
an APPR block.
You programmed a rounding arc (RND, ISO: G25) with the
radius 0 in the definition of a contour, a contour pocket
or a contour train.
You programmed a chamfer (CHF, DIN/ISO: G24) with the
length 0 in the definition of a contour, a contour pocket
or a contour train.
You programmed two rounding arcs (RND, ISO: G25) in
succession in the definition of a contour, a contour
pocket or a contour train.
You programmed a rounding arc (RND, ISO: G25) immediately
after a chamfer (CHF, ISO: G24) in the definition of a
contour, a contour pocket or a contour train.
You programmed a chamfer (CHF, ISO: G24) immediately
after a rounding arc (RND, ISO: G25) in the definition
of a contour, a contour pocket or a contour train.
You programmed two chamfers (CHF, ISO: G24) in immediate
succession in the definition of a contour, a contour
pocket or a contour train.
You programmed a DEP LCT block for departing a contour
immediately after a helix.
You programmed the APPR LCT block or APPR PLCT block for
approaching a contour immediately before a helix.
You programmed one of the following (non-permissible)
blocks within the definition of a contour, a contour pocket
or a contour train:
- TCH PROBE (ISO: G55)
- TOOL DEF (ISO: G99)
- TOOL CALL (ISO: T..)
- BEGIN PGM (ISO: %..)
You programmed a rounding radius immediately before
a CT (ISO: G6) or CTP (ISO: G16) block in the definition
of a contour, a contour pocket or a contour train.
You programmed a rounding arc (RND, ISO: G25) as first
block in the definition of a contour, contour pocket
or contour train.
You programmed a chamfer (CHF, ISO: G24) as first block
in the definition of a contour, contour pocket or
contour train.
You programmed a DEP block in a position other than last
in the definition of a contour or contour train.
You programmed a rounding arc (RND, ISO: G25) as last
block in the definition of a contour, contour pocket or
contour train.
You programmed a chamfer (CHF, ISO: G24) as last block
in the definition of a contour, contour pocket or
contour train.
You programmed more than one DEP block in the
definition of a contour or a contour train.
You programmed a DEP block in the definition of a contour
or contour pocket.
You programmed an APPR block in the definition of a
contour or a contour pocket.
You programmed an APPR block in a position other than
first in the definition of a contour or contour train.
- During compilation of an FK program a part program
"ERROR" block was read-in.
- You defined a Cycle 14 in a contour subprogram (ISO: G37).
You attempted to execute an automatic tool call while a
part program block with radius compensation was running.
You have programmed a positioning operation with M91 or
M92 with a tilted working plane.
You attempted to activate the Tilted Working Plane
functions and M114 simultaneously.
You programmed the M function M114 in a block with tool
radius compensation.
In the Contour Lines cycle (TCH PROBE 7) you programmed
the starting position in one axis twice.
You programmed an axis twice in a single positioning block.
You programmed an axis twice in the Mirror Image cycle.
You called a Slot Milling or Rectangular Pocket cycle in
which the same axis is programmed for length and width.
While defining Cycle 26 (axis-specific scaling factor) you
programmed the scaling factor or the scaling datum twice in
one axis.
The two axes of the circle end point in a circle block
(C, ISO: G2, G3, G12, G13)) differ from the axes in the
circle center block (CC, ISO: I,J,K).
LN block: Calculation of the plane direction resulted in
an error.
The tool axis is not perpendicular to the plane in which
the basic rotation is active.
In a circular block you programmed the coordinates for the
end point in a principal axis and its associated parallel
axis.
You programmed only one axis in a "circle with radius"
block (CR, ISO: G2,G3 with R). You also either did not
define a tool axis or the programmed axis is the tool axis.
In a CT block (ISO: G6, G16) you defined an axis that
is not included in the working plane.
Radius compensation in a circle block is not possible
if the circle lies in a plane parallel to the tool axis
and a basic rotation or a programmed rotation is active.
Radius compensation is not possible in a circle block
(C, ISO: G2, G3) if the starting point and end point do
not have the same two axes or those axes are not parallel
to the axes of the circle center (CC, ISO: I,J;K).
Radius compensation is not possible in a rounding block
(RND, ISO: G25) if two mutually parallel linear axes
are programmed in the preceding positioning block
(e.g. X and U).
Radius compensation is not possible in a chamfer block
(CHF, ISO: G24) if two mutually parallel linear axes
are programmed in the preceding positioning block
(e.g. X und U).
You programmed a radius-compensated circle block that
does not lie in the compensation plane.
You programmed only one axis in a circle center or pole
block (CC, ISO: I,J,K) and that axis does not lie in the
plane that was previously defined in a CC block, or there
is no preceding CC block.
You programmed a circle center block or pole takover block
(CC,ISO: I,J,K) without entering coordinates (pole
assumption) and without explicitly programming two linear
axes in the preceding positioning block.
The calculated positioning operation requires movement
in more than five axes.
You programmed a helix for which the axis of linear
motion is identical or parallel to one of the axes of
circular motion.
You programmed a rotary axis as tool axis.
An incorrect axis is programmed in the highlighted block.
An incorrect axis is programmed in the highlighted block.
- You programmed a locked axis in a part program block.
- A traverse was calculated for a locked axis (e.g. due to
an active rotation).
- A programmed axis is a freely traversing rotary axis.
You called a Slot Milling cycle or Pocket Milling cycle
in which the programmed axes for length and width do not
lie in the working plane.
You called a Slot Milling cycle or Pocket Milling cycle
in which one of the programmed axes for length or width
is a rotary axis.
You called a Slot Milling cycle or Pocket Milling cycle in
which one of the programmed axes for length or width is a
secondary axis, although a programmed rotation or basic
rotation is active.
In Cycle 27 (Cylinder Surface, ISO: G127) you did not
program the rotary axis corresponding to the linear axis
in the first block of the description of a contour.
The axis recognized as main axis in Cycle 27 (Cylinder
Surface, ISO: G127) is not a rotary axis.
The linear axis programmed in Cycle 27 (Cylinder Surface,
ISO: G127) or the tool axis selected for machining is
none of the axes X, Y or Z.
You programmed the slave axis of a gantry axis in a part
program block.
You entered an invalid spindle speed.
The spindle speed that you programmed is greater than
the maximum spindle speed as defined in machine parameter
MP3020.
The spindle speed that you programmed is less than the
minimum spindle speed as defined in machine parameter
MP3020.
The spindle speed that you programmed is greater than
the maximum speed for the analog spindle as defined in
machine parameter MP3515.
The spindle speed that you programmed results in an
excessively low analog voltage (MP3240.1).
The programmed spindle speed results in an excessively
high feed rate in the tool axis during execution of a
Rigid Tapping cycle or Tapping cycle.
You called a Rigid Tapping or Tapping cycle with a
programmed spindle speed of 0.
The programmed spindle speed does not lie in the pattern
of spindle speed ranges defined in machine parameter
MP3020.
In the definition of a contour, contour pocket or contour
train you programmed a chamfer between two contour
elements of which one is an arc.
The positioning block preceding a chamfer block
(CHF, ISO: G24) is not a straight line.
The positioning block following a chamfer block
(CHF, ISO: G24) is not a straight line.
You programmed in sequence a positioning block without
radius compensation, a positioning block with radius
compensation, and a chamfer (CHF, ISO: G24).
You programmed in sequence a positioning block without
radius compensation, a chamfer (CHF, ISO: G24), and a
positioning block with radius compensation.
You programmed in sequence a positioning block with radius
compensation, a chamfer (CHF, ISO: G24), and a positioning
block without radius compensation.
You programmed a chamfer (CHF, ISO: G24) in a plane
perpendicular to the working plane followed by a movement
only in the tool axis.
You programmed a chamfer (CHF, ISO: G24) that cannot be
inserted because the preceding line is too short.
You programmed a chamfer that (CHF, ISO: G24) cannot be
inserted because the subsequent line is too short.
While defining a contour, contour pocket or contour train
you programmed a chamfer (CHF, ISO: G24) whose starting
and end points no longer lie on one of the adjoining
contour elements.
The difference between the radius at the end point of a C
block (ISO: G2, G3) and the radius at the starting point
exceeds the tolerance defined in machine parameter MP7431.
The difference between the radius at the end point of a C
block (ISO: G2, G3) and the radius at the starting point
exceeds the tolerance defined in machine parameter MP7431.
The distance between the circle starting point and the
circle end point in the CR block (ISO: G2, G3 mit R) is
less than 0.2 µm.
You programmed a "circle with radius" block (CR, ISO: G2,
G3 with R) such that the distance between the starting
point and the end point is greater than the diameter.
After an interruption in a circle block a program run was
restarted although the starting position deviates from
the arc by a distance greater than the tolerance defined
in machine parameter MP7431. This can happen, for example,
after you move an axis in a manual mode.
In Cycle 14 (Contour Geometry, ISO: G37) you defined a
subprogram number that does not exit.
A contour subprogram defined in Cycle 14 (Contour Geometry,
ISO: G37) is not concluded with LBL 0 (ISO: G98).
You attempted to used LBL CALL (ISO: L x,x) to call a
subprogram or a program section repeat that does not exist.
In the Contour Geometry cycle you have listed a subprogram
number that does not exist.
You tried to move with polar coordinates (LP/CP/CTP,
DIN/ISO: G10/G11/G12/G13/G15/G16), without first
programming a pole (CC) (ISO: I/J/K).
You programmed a circle block (C, ISO: G2/G3) without first
defining a circle center (CC, ISO: I/J/K).
- Cycle 3 (slot): You defined a width greater than four
times the tool radius.
- Cycle 253 (slot) or Cycle 254 (circular slot): The slot
width for roughing (Q219 - Q368) is greater than four times
the tool radius.
- Cycle 240: You entered a centering diameter greater than
the tool diameter.
- Cycle 210 (slot) or Cycle 211 (circular slot): The slot
width is six times greater than the tool radius.
You called the Slot Milling, Pocket Milling, Circular
Pocket Milling, or Contour Pocket cycle although the active
tool has a radius of 0.
You programmed a radius-compensated single-axis positioning
block which without the radius compensation does not result
in tool movement (e.g. IX+0 R+, ISO: G7).
You programmed a radius-compensated single-axis
positioning block whose path would take a direction
opposite to that of the non-compensated path.
You attempted to run a part program block with tool
radius compensation after inserting a spherical or
toroidal cutter.
- In the definition of a contour, a contour pocket or a
contour train you neglected to program radius compensation
- You called one of the slot cycles 210 or 211 with tool
radius 0
You called Cycle 22 (Contour-Parallel Roughing, ISO: G122)
or Cycle 21 (Pilot Drilling, ISO: G121) although the
product of the tool radius and the overlap factor is 0.
In an NC block, you tried to move an axis that had not yet
completed a reference run.
You programmed in sequence a positioning block without
radius compensation, a rounding arc (RND, ISO: G25), and
a circle block with radius compensation.
You programmed a corner radius perpendicular to the working
plane, followed only by a movement in the tool axis.
In the positioning block before a rounding arc (RND, ISO:
G25) either you programmed a movement only in the tool axis
or you used the M function M98 to cancel compensation.
While defining a contour of a contour pocket or of a
contour train you programmed a rounding arc (RND, ISO: G25)
with so large a radius that it does not fit between the
adjoining elements.
In a rounding block approaching a contour, the starting
point of the block lies inside the circle of the arc.
In a rounding block approaching a contour the starting
point of the block lies too close to the center of the
rounding circle (less than 1.6 µm).
In a rounding block departing a contour, the end point of
the departing block lies within the rounding circle.
In a rounding block departing a contour, the end point
of the departing block lies too close to the center of
the rounding circle (less than 1.6 µm).
You programmed a rounding arc (RND) whose starting point
does not lie on the contour or on the compensated contour.
You programmed a rounding arc (RND), whose end point
does not lie on the contour or on the compensated
contour.
You defined a pocket (Cycle 4) in which the sum of twice
the corner radius plus the stepover factor is greater
than the width of the pocket.
In the Contour Train cycle, you programmed the approach to
or departure from a contour with a rounding block whose
starting position or target position lies within the arc.
You called a fixed cycle without first switching on the
spindle.
You ran a TOOL CALL block (ISO: T..) in which a mirrored
axis is given as tool axis.
In Cycle 8 (Mirror Image, ISO: G28) you defined the tool
axis as a mirrored axis.
You programmed a positioning block with tool radius
compensation without first calling a tool.
You programmed a paraxial positioning block with tool
radius compensation without first calling a tool.
You called a fixed cycle without first activating a tool.
You programmed Cycle 10 (Rotation,ISO: G73) without first
calling a tool. The tool call defines which working plane
the TNC rotates.
You attempted to approach a position using the positioning
logic, but did not first define the working plain through a
tool call.
You programmed the M function for reducing the feed rate
in the tool axis, but did not call a tool first.
You called the TCH PROBE 0 cycle (ISO: G55) without first
calling a tool.
In a TOOL CALL (ISO: T..) you entered a tool number for
which there is no definition in the program.
You programmed a TOOL CALL (ISO: T..) with a tool number
that does not exist in the central tool file (TOOL.T).
You programmed a tool axis in the TOOL CALL block
(ISO: T..), but no tool number.
- Contour milling: The radius of an arc block at an inside
corner is smaller than the tool radius.
- Thread milling: The thread core diameter is smaller than
the tool diameter.
- Slot milling: The slot width for roughing is smaller than
the tool diameter.
- Cycle 251, rectangular pocket: The rounding radius Q220
is smaller than the tool radius.
- Cycle 214: The given workpiece-blank diameter is smaller
than the tool diameter
An inside radius compensation is not possible when the
radius of the rounding arc is smaller than the cutter
radius.
The compensated path of the straight line or of the
circle would take a direction opposite to that of
the non-compensated path.
On inside corners the resulting intermediate angle would
be smaller than 0.028 degrees.
- Slot Milling cycle: The slot width is less than the tool
diameter.
- Cylinder Surface cycle: The slot width is less than the
tool diameter.
Pocket Milling cycle: The pocket width is less than or
equal to the tool diameter.
Pocket Milling cycle: The corner rounding radius is
smaller than the cutter radius.
Circular Pocket Milling cycle: The pocket radius is
smaller than the cutter radius.
In Cycle 24 (Side Finishing, ISO: G123) the sum of the
finishing cutter radius and the finishing allowance is
greater than or equal to the sum of the roughing cutter
radius and the roughing allowance.
During Cycle 21 (Pilot Drilling for Contour-Parallel
Rouch-Out, ISO: G121), the drilling tool radius is so
large that it would gouge the workpiece.
The tip edge radius of the toroidal cutter is greater
than its shaft radius.
Type of interpolation undefined.
Type of dimensions undefined.
A direction of rotation is required to start a
circular movement.
The TNC cannot exactly calculate the geometry from the
present position (e.g., the programmed coordinates of the
first positioning block are the same as the compensated
actual position).
Error after an interruption in program run (with change
of operating mode or PLC positioning): A pole cannot
be taken over if a CT block was programmed before the
interruption.
Error after interruption in program run (with change of
operating mode or PLC positioning): After an interruption
you attempted to start the program with a cycle call or
with the TOUCH PROBE measuring cycle.
- The first block in the part program is a block with
automatic pole assumption (CC without coordinates, ISO:
G29).
- After a program interruption you pressed GOTO to select a
block with automatic pole assumption.
- The first positioning block in the part program is a CT
block (ISO: G6, G16).
- After a program interruption you pressed GOTO to select a
CT block (ISO: G6, G16).
- The first positioning block in the part program is an RND
block (ISO: G25).
- After a program interruption with you pressed GOTO to
select an RND block (ISO: G25).
- The first positioning block in the part program is a CHF
block (ISO: G24).
- After an interruption with GOTO you selected a CHF block
(ISO: G24).
After a program interruption with GOTO you attempted to
select a departing block.
At the beginning of the program you activated a tilted
working plane and M114 at the same time.
During resumption of a part program a tool radius
compensation is active RL/RR (ISO: G41, G42) although
a PLC datum shift must be executed.
When resuming a part program you selected a CT block
(ISO: G6, G16) although a PLC positioning or a PLC
datum shift must be executed.
Incorrect block format in the highlighted block.
The radius is missing for a Circle with Radius block (CR,
ISO: G02, G03).
You nested more than 8 subprogram calls (CALL LBL xx, ISO:
Lx,0).
You nested more than 10 program section repeats.
Internal stack error in an arithmetical expression
(FN20, ISO: D20), e.g. due to excessive nesting.
The algebraic signs of the setup clearance, total hole
depth and plunging depth do not match.
The programmed dwell time in the Dwell Time cycle, Peck
Drilling cycle, or Tapping cycle is negative (through Q
parameter).
In an LP/CP block (ISO: G10, G11, G12, G13) no polar angle
or incremental polar angle is defined, i.e.:
- The distance between the last programmed position and the
pole is less than or equal to 0.1 µm.
- No rotation is programmed between pole assumption and an
LP/CP block.
You programmed a CT block (ISO: G6, G16; tool
compensation active) that only activates the
tool axis.
- You programmed a circular movement in which the radius is
less than 1.6 µm.
- In the thread milling cycle 263, 264 or 265 you entered 0
for the countersinking offset at front.
Contour Pocket or Contour Train cycle: The TNC cannot
determine the starting point of the contour.
Contour Pocket or Contour Train cycle: The first or
second block in the contour subprogram is a CT block
(ISO: G6, G16). The direction of the CT block is
therefore undetermined.
You interrupted the part program during a DEP block
and then attempted to restart.
You interrupted the part program during a DEP block,
then moved the axes, and then attempted to restart.
You did not give any coordinates in the NC block
after APPR.
During digitizing the stylus went out of the defined
digitizing range.
- Range cycle: MAX value is smaller than MIN value
- Range extends past software limit switch
- No Range cycle defined
Digitizing with contour lines: Incorrect starting position
selected.
Digitizing with contour lines: Touch probe does not reach
the starting point within the time set in the cycle.
For digitizing axes:
- Probe point interval greater than 65 535 (with Q
parameter)
- Incorrect line-by-line digitizing axis
SL cycles II or milling cycles 25x: You have entered an
allowance for floor greater than the milling depth.
- Rotation not permitted during digitizing.
- Rotation not permitted during automatic measuring
(measuring cycles 400 to 418) together with 3-D rotation.
- 3-D rotation not permitted together with Cycle 247.
You programmed a scaling factor before the TCH PROBE 0
cycle (ISO: G55) or before the digitizing cycles.
You attempted to scale a circular contour element with
differing axis-specific scaling factors.
You programmed a mirror image before the TCH PROBE 0 cycle
(ISO: G55) or before the digitizing cycles.
Digitizing with contour lines: Datum shift is active.
Digitizing with measuring touch probe: Maximum permissible
stylus deflection was exceeded.
Contour Pocket cycle: Internal calculations resulted
in too many subcontours.
Contour intersects itself to produce too many subcontours.
The union of cycles results in to many subcontours.
Calculation of the tool path results in more than 12
subcontours.
Calculation of the equidistant results in too many
subcontours.
Calculation of the equidistant results in too many
subcontours.
A contour subprogram contains more than 128 geometrical
elements.
A contour subprogram contains more than 128 geometrical
elements.
The union of contours results in too many subcontours.
The union of contours results in too many subcontours.
Calculation of the equidistant results in too many
subcontours.
Calculation of the equidistant results in too many
subcontours.
Calculation of the equidistant results in too many
subcontours.
Contour intersects itself to produce too many subcontours.
The union of contours results in too many subcontours.
Calculation of the equidistant results in too many
subcontours.
The contour to be machined in contour-parallel roughing
has too many subcontours.
Calculation of the equidistant results in too many
subcontours.
Calculation of the equidistant results in too many
subcontours.
While defining the range for a measuring touch probe
you entered too many subcontours.
A contour starting point lies on a contour intersection:
The TNC cannot recognize how you wish to combine the
contours.
A contour subprogram contains only one point.
The TNC cannot determine the rotational direction of
the programmed contour.
Programmed contour is not continuous.
Contour is too complex.
On a self-intersecting contour the starting point lies on
an intersection.
At the starting point of the contour is an intersection
that cannot be resolved by the TNC.
Incorrect input in MP810.
Contour cannot be resolved.
Contour cannot be resolved.
Contour cannot be resolved.
Contour cannot be resolved.
Contour cannot be resolved.
Contour cannot be resolved.
Contour cannot be resolved.
Contour cannot be resolved.
Contour cannot be resolved.
Contour cannot be resolved.
You used an address letter incorrectly in an ISO block.
Maximum block length exceeded.
In a part program block you use G codes from the same
group (e.g. G01 and G02).
You programmed an unknown G function.
Block number N is missing in the NC block.
Error in compensation value conversion: In the *.CMA
file either there is no active line selected or the
selected line does not exist.
Error in compensation value conversion: Permissible
number of compensation points exceeded.
Error in compensation value conversion: Permissible
number of compensation functions exceeded.
The TNC was restarted after a power interruption.
Error message after power interruption.
General indication of a previous error in the graphic
simulation.
Simulation of a movement in the axes A, B, C, U, V, or W
is not possible in the graphic.
The selected section cannot reduced any further.
The selected section cannot be enlarge any further.
The workpiece blank cannot be displayed:
- The workpiece blank is not completely defined.
- One edge has a negative length.
- The longest edge is too large or too small.
- Ratio of edge lengths is excessive.
- The tool axis entered in a tool call does not match the
tool axis entered in the BLK FORM block (ISO: G30/G31).
- Programming graphics: In an APPR or DEP block you have
programmed coordinates that do not lie in the drawing
plane. The drawing plane is perpendicular to the tool axis,
which is indicated in the BLK FORM. If no BLK FORM has been
programmed, the drawing plane lies in the X/Y.
The radius of the active tool cannot be displayed.
The ASCII editor could not find the desired text in a
file.
Automatic establishment of points for the digitizing range
in the Positioning with Manual Data Input operating mode:
Number of stored points (max. 893) exceeded.
Geometry error message: The tolerance value entered with
M124 is greater than half the tolerance value in M112.
Warning before deleting an entire HEIDENHAIN cycle.
HEIDENHAIN cycles usually consist of several component
blocks. You have attempted to write another part program
block in between these component blocks.
FK programming: You have attempted to delete a part program
block to which another block refers.
M112 is active during a cycle call.
M120 with LA = 0 during active tool radius compensation
not permitted.
M120 with LA greater than 0 permitted only during active
tool radius compensation.
- You cannot change the tool radius compensation while M120
is active.
- You programmed a tool radius compensation RR/RL in an LN
block, but the TNC will calculate the compensation from the
normal vector NX, NY, NZ.
Paraxial radius compensation (R+/R-, ISO: G43/G44) is
not permitted when M120 is active.
When M120 is active, rounding radius is permitted only
in the compensation plane.
When M120 is active, chamfer is permitted only in the
compensation plane.
Function definition for laser power control missing in
machine parameter 3013/3014.
Ambiguous function definition for laser power control in
machine parameter 3013/3014.
The permissible input range of a machine parameter was
exceeded.
The probe system is not ready.
Re-entry with GOTO during active M120 not permitted.
File name/path is not allowed.
You have attempted to start a digitizing cycle for a
triggering probe, although a measuring probe is defined
in machine parameter 6200.
You have attempted to start a digitizing cycle for a
measuring probe, although a triggering probe is defined
in machine parameter 6200.
You have attempted to automatically measure a tool,
although the table probe is not yet calibrated.
You have attempted to traverse the reference marks with
NC start, although the "rotate working plane" function
is active.
An incorrect value exists in a machine parameter.
This error message will be displayed upon opening a
binary file (*.H,*.T...) if the binary format has
changed since the previous output version.
M89 is not allowed during Cycle 9 PGM CALL.
- The solid angles programmed in Cycle 19 Tilt Working
Plane (DIN/ISO: G80) cannot be realized with the current
attachment (e.g. universal head where only one hemisphere
is accessible).
- Run probing cycle only with paraxial angular position.
- The point angle (T-ANGLE) defined for the active tool is
180°.
Automatic tool measurement: Number of teeth not
transferred into the tool table.
Binary format of a plain language block is incorrect.
A PLC error table selected in the OEM.SYS file has been
recompiled after a change.
After an interruption in power, the PLC error table
cannot be automatically compiled because there is no
table selected in OEM.SYS.
There is no PLC error table.
- A PLC error module 9085/9086 was called although no error
table was compiled, or there were no entries in the table.
- A PLC error module 9085/9086 was called or an error
marker was set, although the error table was edited or
erased after compilation.
The PLC error table selected in OEM.SYS is not a PET file.
The PLC error table in the OEM.SYS file was not found.
PLC error table: The error table selected in the OEM.SYS
file does not have an up-to-date binary format (e.g. after
a software exchange).
In the selected point file, which limits the digitizing
range, no coordinates of the working plane have been saved.
The value entered for 'DIST' in the digitizing cycle 16.0
MEANDER or 18.0 LINE is smaller than the minimum
permissible distance that the TNC calculates from the
machine data.
Cycle 22 needs informaion on the tooth length and the
plunge angle of the active tool.
- The data for LCUTS and ANGLE are missing in the tool
table
- The tool table is not active
- You attempted to open a file during a write access - e.g.
through the data interface - or vice versa.
- You attempted to open a locked file.
- You attempted to erase or rename a protected file.
- You attempted to erase the main directory (TNC:\)
The number combination of the system datum (FN17/FN18,
ISO: D17/D18) is not permitted.
Fatal error during PLC module call (e.g. Module 9031: error
converting MP).
The tool was locked (e.g. after breakage).
Cycle 15 (RANGE) is active during the start of a contour
line cycle.
The probe point interval in a digitizing cyle was
programmed by Q parameter as a value greater than
6,5535 mm.
- During a meander or contour line cycle the line axis is
the same as the probe axis.
- There is no line axis in the range definition (RANGE
cycle).
Digitizing with measuring touch probe: In the meander or
contour line cycle you defined a rotary axis as column
axis.
During digitizing with rotary axes the rotary axis is not
parallel to the line axis or column axis.
- A rotary axis is active in the range during the start of
a contour line cycle.
- Digitizing with measuring touch probe: A rotary axis is
defined in the range during the start of a meander cycle.
- Touch probe axis in the range cycle is not the same as
the calibrated touch probe axis in the manual mode.
- The point spacing in a digitizing cycle was programmed by
Q parameter at a value greater than 6.5535 mm.
- The line spacing in a digitizing cycle was programmed by
Q parameter as a negative value.
- Digitizing with measuring touch probe: The minimum line
spacing is greater than the line spacing, or it was entered
as zero.
There was no range cycle defined before the start of a
digitizing cycle.
The digitizing range exceeds the traversing range (limit
switch).
The clearance height entered in Cycle 8 or Cycle 18 was
less than the MIN point of the touch probe axis in the
Range cycle.
Syntax error during file-name input.
The M functions M114 and M116 cannot be used together.
This error occurs when the TNC does not have enough buffer
memory for calculations, e.g. for generating complex FK
graphics while machining a complex part.
The system files on your hard disk are no longer
up-to-date.
You attempted to erase a directory that still contains
files.
The main axis and its associated parallel axis is not
permitted in the rectangular pocket cycle.
The function M130 is permitted only for a tilted working
plane.
The function M130 is not permitted together with M114.
The function M130 is permitted only for line interpolation.
The function M130 is not permitted at together with
radius compensation.
There is no fixed cycle defined before Cycle 220/221
(circular/linear point pattern).
In the Rough-Out cycle, the reciprocation feed rate has
not yet been defined.
Rough-Out Cycle: The radius of the fine-roughing tool is
too large.
Condition in FN20 (ISO: D20): Wait is not permitted.
You attempted to interrupt the connection to a device
(e.g. network), although the TNC is still accessing the
device.
The NFS server cannot find the drive that you selected.
Automatic tool measurement: The breakage tolerance
(LBREAK or RBREAK) from the tool table was exceeded.
You have called a datum number that does not exist in the
active datum table.
The width defined in the slot cycle cannot be machined with
the active tool.
The side lengths defined in the Pocket Milling cycle are
too small.
There is no plunging depth (Q202) defined in the fixed
cycles 200 to 215.
In the Universal Drilling cycle, you have not defined the
minimum plunging depth.
Pocket milling cycle: Q218 must be greater than Q219.
Cycle 210 cannot be run in the CIRCULAR PATTERN or LINEAR
PATTERN cycle.
Cycle 211 cannot be run in the CIRCULAR PATTERN or LINEAR
PATTERN cycle.
Pocket finishing or stud finishing cycle: Rounding radius
Q220 is too large.
Stud finishing cycle: Workpiece blank diameter Q222 must be
greater than the finished part diameter Q223.
Circular Pattern cycle: You entered a pitch circle diameter
of zero.
Circular Pattern cycle: Enter a stopping angle equal to the
starting angle.
Circular Pattern cycle: You entered an angle range greater
than 360°.
Pallet changer: The part program that was started belongs
to another pallet.
Pallet changer: A pallet change was started although
there is no NCMACRO.SYS file.
Pallet changer: A pallet change was started although the
PALLET entry is missing in the NCMACRO.SYS file.
Pallet changer: You started a part program that does not
belong to any pallet.
Tilting the working plane: Tool axis for the setup
clearance in Cycle 19 is missing.
A TOOL CALL is not permitted with M128 active.
M91 or M92 were programmed with M128 active.
M128 without machine geometry description MP 7500 and
following.
While defining the Contour Lines cycle (TCH PROBE 7) you
programmed a height axis in the starting point.
You attempted to use a workpiece-material table or a
tool-material table, although your machine manufacturer
has not made the required entries in OEM.SYS.
You searched for a table that does not have the file
extension .TAB.
In the definition of a freely definable table you used
a field name that is not an element of the table.
You attempted to select a tool material or a cutting
material, although the corresponding table has no entries.
The workpiece material entered in OEM.SYS was not found.
The cutting material table integrated in OEM.SYS
was not found.
You attempted to have the TNC automatically calculate
the feed rate without first selecting a workpiece
material in the workpiece blank definition.
In the tool table you refer to a cutting-data table in
which the workpiece-material/tool-material combination that
you selected does not exist.
You attempted to call a tool without first assigning it
a cutting data table.
The highlighted block is not permitted with M112 active.
In the active part program there are ERROR blocks that
cannot be run by the TNC (e.g. TOOL DEF block - ISO: G99
block - with active tool file).
You attempted to resume the program at an FK block that
contains Q parameters.
In the Circular Pocket Finishing cycle (Cycle 212, ISO:
G212), you entered a finished-part diameter (Q223) smaller
than the workpiece-blank diameter (Q222).
Cycle 22 (ISO:G122) ROUGH-OUT: The plunge angle of the
active tool is too small.
The machine control voltage is still switched on.
In the relay chain the normally closed contact of
one or more relays is open.
The machine control voltage is switched off.
During multiple measurement with the automatic probe cycle
the variance of the individual measured values is greater
than the value defined in machine parameter MP6171.
The window for the help text could not be displayed.
It could be that a help window is already open in
another operating mode.
The datum point for this axis is disabled in machine
parameter MP7295.
The tool holder does not open or close.
You have altered the entries for automatic cutting data
calculation in the part program block WMAT or in the
TOOL CALL block (ISO: G99 block).
In the definition of Cycle 204 you have entered the
disengaging direction 0.
In the system file OEM.SYS the file defined with
PLCEVENTS= was not found.
More than 15 events were defined for the current SPAWN
process (cooperative multitasking).
The tool type table entered in OEM.SYS was not found.
The path entered in OEM.SYS for the display of cutting
data (CDT files) was not found.
There are more than 128 cutting data tables (*.CDT) in
the specified directory.
Safety-oriented input of MC is not equal to input of CC.
Example: RRK.x, SRG.AS.x, SRG.T.x, BA3.x
The connection to the NFS server was interrupted.
In the function "Write System Data" you entered an
assignment value that lies outside of the permitted input
range.
You forgot to enter an element required to complete the
block or cycle.
You have called a tool that is not defined in the tool
table.
You must not program M112 together with M128.
You have traversed the hardware limit switch.
During acceleration or deceleration the machine did not
behave as instructed by the software.
You have traversed the hardware limit switch.
While editing the structure of a freely definable table
you erased all the elements.
While editing the structure of a freely definable table you
deleted an element that is always required by the TNC
(mandatory element).
In a freely definable table, the sum of the column widths
of all elements exceeds the maximum permissible line length
of 200 characters.
You changed the structure of a freely definable element.
During conversion of an element one of the following errors
occurred:
- Incorrect number range defined
- Permissible column width was exceeded
- An element contains impermissible characters
You attempted a mid-program startup by pressing GOTO block
number, although it is defined in machine parameter 7680
that a spline be inserted as connecting element at radius-
compensated outside corners.
In a probing cycle you entered 0 for the traverse direction
Q267.
Probing cycle for datum setting: You want the TNC to write
the measured point into a datum table, but you have not
activated a datum table in a program run mode (status M).
Probing cycle for workpiece measurement: Center of 1st axis
outside of position tolerance.
Probing cycle for workpiece measurement: Center of 2st axis
outside of position tolerance.
Probing cycle for workpiece measurement: Hole diameter too
small for tolerance.
- Probing cycle for workpiece measurement: Hole diameter
tolerance exceeded.
- Cycle 208: The programmed hole diameter (Q335) cannot be
machined with the active tool.
Probing cycle for workpiece measurement: Stud diameter too
small for tolerance.
Probing cycle for workpiece measurement: Stud diameter too
large for tolerance.
Probing cycle for workpiece measurement: Pocket length in
1st axis too small for tolerance.
Probing cycle for workpiece measurement: Pocket width in
2nd axis too small for tolerance.
Probing cycle for workpiece measurement: Pocket length in
1st axis too large for tolerance.
Probing cycle for workpiece measurement: Pocket width in
2nd axis too large for tolerance.
Probing cycle for workpiece measurement: Stud length in 1st
axis too small for tolerance.
Probing cycle for workpiece measurement: Stud width in 2nd
too small for tolerance.
Probing cycle for workpiece measurement: Stud length in 1st
axis too large for tolerance.
Probing cycle for workpiece measurement: Stud width in 2nd
axis too large for tolerance.
Probing cycle 425 or 427: The measured length exceeds the
maximum permissible value.
Probing cycle 425 or 427: The measured length is below the
minimum permissible value.
Probing cycle 426: The measured length exceeds the maximum
permissible value.
Probing cycle 426: The measured length is below the minimum
permissible value.
Probing cycle 430: The measured bolt-hole-circle diameter
exceeds the maximum permissible value.
Probing cycle 430: The measured bolt-hole-circle diameter
is below the minimum permissible value.
The tilted working plane function is active during
execution of a digitizing cycle.
You attempted to activate the Tilted Working Plane
functions and M128 simultaneously.
You attempted to activate M114 and M128 simultaneously.
You attempted to activate M128 while radius compensation
was active (RL/RR, ISO: G41/G42).
You failed to define the measuring axis in one of the
measuring cycles 400, 402, 420, 425, 426 or 427.
While creating a log you entered an illegal format for the
date or time.
You attempted to set a new datum while M128 was active.
During workpiece inspection using a measuring cycle, the
tool breakage tolerance RBREAK given in the tool table was
exceeded.
You activated M128 while a tool radius compensation
RL/RR (DIN/ISO: G41/G42) was still active. The TNC cannot
switch from 2-D to 3-D radius compensation.
After a "safe stop" the inverter did not return to the
ready state.
You attempted to cancel radius compensation immediately
behind a positioning block with M120. In order to be able
to check for potential collisions, however, the TNC
requires several radius-compensated positions.
In a touch probe cycle you defined a clearance height
(Q260)below the measuring height (Q261). Collision risk!
Contact of a machine key does not open.
In the relay chain, the normally closed contact of all
relays is closed.
The spindle motor is receiving current although its
inverterwas switched off!
The axis motor is receiving current although its inverter
was switched off!
You attempted to mark the BEGIN block (ISO: first block
with %) or the END block (ISO: block N 999999).
You attempted to insert a copied block behind the END block
(ISO: block N 999999).
You attempted to insert blocks from intermediate memory,
although you haven't copied anything since power has been
on.
You attempted to fill the intermediate memory using the
DELETE BLOCK, COPY BLOCK soft keys, although you have not
yet marked a block.
The program contains blocks (indicated with ERROR) with
incorrect block format.
The tool direction given in the LN block (TX, TY, TZ)
cannot be realized with the active swivel head
configuration.
The rotary-axis coordinate resulting from M128 and from the
tool direction given in the LN block (TX, TY, TZ) cannot be
realized with this swivel head configuration.
Error in program run
The MC (Main Computer Unit) failed to test the cutoff
channels.
Checksum was not yet entered, or it is incorrect.
While editing the structure of a configurable table, you
attempted to enter more than the permissible 30 columns.
While editing a pallet table, you pressed the actual-
position-capture key and the PRESENT VALUE soft key,
although the highlight was not on an axis column.
You attempted a mid-program startup in a program that
contains the miscellaneous function M128.
You attempted to use FN27 to write to a table, or FN28 to
read from a table, although no table was open.
You entered an excessively long field name in an FN27 or
FN28 function.
You attempted to use an FN27 or FN28 function to write to
or read from a non-numerical field.
You entered more than 8 field names in an FN27 or FN28
function.
1) Signal of the reference pulse is disturbed (ground
shield).
2) Position ascertainment via Z1 track is faulty.
3) Incorrect encoder line count.
Input value of the machine parameter MP2180 (PWM frequency)
in incorrect.
You attempted to edit or erase a write-protected line.
You attempted to run a measuring cycle while M114 was
active.
You attempted to run a measuring cycle while M128 was
active.
You attempted to run the funtion M138, although one of the
functions M114, M128, or tilted working plane was active.
You entered a machine parameter that does not match the
default value set by your machine tool builder.
The CC could not run so many commands from the MC.
The command confirmed from the CC as an echo is not the
command sent from the MC.
One or more S functions within a cycle were not performed.
The permissive button of the handwheel was pressed. An
incorrect handwheel was selected by MP7640.
Informational message that the TNC has erased an incomplete
cycle.
You attempted to insert a block from an empty intermediate
memory.
You have selected a write-protected file for editing.
During editing you attempted to delete a word that is a
required element of a function.
You attempted to open another context within a context
dialog sequence.
You pressed the P key to enter polar coordinates. Polar
coordinates are not programmable for the active function.
You attempted to change a context initiator to which other
elements in the current block belong.
You entered a function that cannot initiate a context.
You attempted to end a Q-parameter block containing an odd
number of parentheses. Parentheses can be programmed only
in pairs.
The calculated position deviation between speed encoder and
position encoder is greater than the value from MP640.x.
You attempted to run a cycle for tool measurement while
the tilted-plane function was active, although the touch
probe was not calibrated in the tilted working plane.
You attempted to run a cycle for tool measurement, although
the touch probe was last calibrated in a tilted working
plane.
You attempted to run a cycle for tool measurement although
the touch probe is not parallel to the tool axis.
The braking process was not started, or it was started
after a delay.
The time frame for the position controller is too small.
It can be increased in MP7600.0.
In a measuring cycle you entered in parameter Q247 an
angular step of 0.
In a measuring cycle, you entered in parameter Q247 an
angular step smaller than 5 degrees.
The encoder with EnDat interface is defective. The error
codes have the following meanings:
001 Light source defective
010 Signal amplitude too low
100 Positions value incorrect
Automatic FK conversion at NC start not possible.
FK section may be located at the end of the program.
The spindle start key was pressed but not the permissive
key while the protective door A/S was open.
The positions of two synchronized axes differ by a value
greater than that defined in machine parameter MP855.
The detachable-key switch does not permit axis testing.
The "untested" status remains in effect.
You tried to start tool measurement although the REF
coordinates of one or more rotary axes (or parallel axes)
do not agree with the coordinates defined in machine
parameters MP6586.x.
- You tried to use M91 or M92 to move to a machine-based
position while a tilted working plane and tool radius
compensation were active.
- You tried to use M91 or M92 to move to a machine-based
position while a tilted working plane and M112 were active.
- You programmed positioning blocks with M91 or M92 within
a program while global program settings were active.
- You tried to filter a program that contains NC blocks
with M91 or M92.
Error in the power stage of the displayed axis.
You attempted to save an NC block although you have not
entered all values required for the elements programmed in
the block.
When the service support ON/OFF soft key was pressed there
was no valid Internet address entered under the code word
SERVICE.REQUEST.HOST or SUPPORT.REQUEST.HOST in the OEM.SYS
file.
During a return to the contour, the PLC commanded an
illegal PLC datum shift.
During a return to the contour, the PLC commanded an
illegal traverse range shift.
The code number 561320 is nonfunctional because the
servicing mode for the spindle was not enabled by the
machine tool manufacturer.
You have tried to perform a probing function without an
active touch probe. Machine parameter 7411, bit 2 is set
so that the calibration data is always taken from the tool
table TOOL.T.
You used the M120 function during peripheral milling with
active radius compensation.
Peripheral milling is permitted only for straight line
blocks L (ISO: G00, G01) or LP (SO: G10, G11).
You attempted to run a locked pallet line.
The TNC cannot execute radius compensation on the
programmed contour. Possible cause: You programmed two
tangentially connecting straight lines in sequence.
In a fixed cycle you did not define the cutting direction
(climb or up-cut).
The permissible input range of a machine parameter was
exceeded.
Error message after power interruption.
An incorrect value exists in a machine parameter.
An incorrect path or file name of a kinematic description
is saved in the assignment table for kinematic descriptions.
You attempted to activate a kinematic description, although
one of the functions M114, M128 or the tilted-working-plane
cycle is active.
The programmed thread depth plus 1/3 of the pitch is
greater than the drilling or sinking depth.
You have called a fixed cycle with CYCL CALL PAT without
having activated a point table.
You have called a fixed cycle with CYCL CALL PAT, and the
coordinate you have entered in the tool axis (clearance
height) is too small.
You have used Cycle 12 (ISO: G39) to declare a program
containing CLCL CALL PAT to be a cycle.
You have attempted to perform a measurement with Cycle 440
without first performing a calibration.
The limits entered in the tool table TOOL.T in the LTOL or
RTOL column were exceeded.
- During a mid-program startup, the active gear range did
not match the gear range at the restore position.
- During a mid-program startup, the active spindle did not
match the spindle required at the restore position.
You have attempted to activate the autostart function
although it was not enabled by the machine tool builder.
During a program abort the TNC was not able to run a macro
defined by your machine tool builder.
The amplitude of the encoder signals is too large, or
the signal for contamination is active.
The amplitude of the encoder signals is too small, or the
signal for contamination is active.
The maximum input frequency was exceeded at an encoder
input.
The automatic, SRG, SBH, and SH operating statuses are
compared cyclically between MC and CC. If they are unequal
for a duration greater than 500 ms, it releases a Stopp1
(emergency stop).
The 5V power supply of the LE is outside the tolerance
range.
The temperature inside the LE is outside the tolerance
range.
The safety-oriented inputs for detachable-key switches,
door contacts and emergency stop were not set to 0 during
the cyclic test.
Feed rate too high for safe operation.
Feed rate for BA3 is defined with MP540.x.
For special operation, MP552.x applies.
Feed rate too high for safe operation.
Feed rate for BA3 is defined with MP540.x.
For special operation, MP552.x applies.
- The position error in the safe controlled stop (SBH) is
greater than the value specified in machine parameter
MP545.x.
- If during an emergency stop the axes and spindle are
decelerated, and the axes come to a stop earlier than the
spindle, then the axes are standstill-monitored at the
value from MP545.x until the spindle comes to a stop.
- If the protective door is closed in the automatic mode,
axes whose drives are switched off (e.g. locked axes) are
standstill monitored at the value from MP545.x.
- After the permissive button is released, the tool
magazine axis moves farther than the path specified in
machine parameter MP550.x.
- After the permissive button is released, the tool
magazine axis continues to move for more than 3 seconds.
The calculated tool path exceeds the machine's traverse
limits.
Negative traverse range is defined with MP670.x.
The calculated tool path exceeds the machine's traverse
limits.
Negative traverse range is defined with MP670.x.
The calculated tool path exceeds the machine's positive
traverse limits.
Positive traverse range is defined with MP650.x.
The calculated tool path exceeds the machine's positive
traverse limits.
Positive traverse range is defined with MP650.x.
Safety-oriented input of MC is not equal to input of CC.
Example: RRK.x, SRG.AS.x, SRG.T.x, BA3.x
Rotational speed too high for safe operation.
Rotational speed for BA3 is defined with MP541.x.
For special operation, MP551.x applies.
Rotational speed too high for safe operation.
Rotational speed for BA3 is defined with MP541.x.
For special operation, MP551.x applies.
During a program run, you changed a value in a datum table
or point table while in the Programming and Editing
operating mode. The TNC was no longer able to include the
new value in its geometry look-ahead calculation.
During mid-program startup, the PLC function programmed
in the displayed block cannot be properly executed.
Safety-oriented function:
The axis moved from the test position before you pressed
the permissive button.
The tolerance value entered in MP6510.0 cannot be attained
during radius measurement with the TT.
The tool radius that you entered for the calibration tool
is too large.
The mandatory PAL/PGM column is missing in a pallet table.
Setup version does not match the NC software.
The pocket change for tool preselection is still in
progress. The programmed tool change is not yet possible.
You have defined for the feed rate a negative value or
negative Q parameter.
A negative value resulted from the feed rate calculation by
Q parameter.
The axis position last saved does not match the present
position of the rotary encoder with EnDat interface.
The selected software could not be loaded into the flash
ROMs. The previous software will be used.
- At his point in the program you have not yet defined a
tool axis.
- M140 requires a tool axis for retraction.
The M functions M89 ... M299 cannot be run in the MANUAL
OPERATION or ELECTRONIC HANDWHEEL modes. Only M functions
that are output to the PLC can be run.
You attempted to program one of the functions M114, M116,
M128, M144 or Cycle 19, although you have already activated
one of them. These functions are mutually exclusive.
- Selected line in the assignment table not found.
- The table for kinematic description is empty or missing.
- A column in the assignment table is missing or has an
incorrect entry.
The machine parameter subfile entered in the assignment
table for kinematic description contains incorrect entries.
You attempted to execute the function M138, although the
function M144 was active.
The values that you entered are contradictory.
You have entered an illegal value or number in FUNCT.TAB.
The active probe axis was not positioned with M114 parallel
to a machine axis before probing.
You attempted to activate M112 and M144 at the same time,
although tilting axes are in motion.
The pallet line under the cursor is marked as a completed
part and can therefore no longer be executed.
Fixture changer: A fixture change was started, although no
NC program is indicated for changing the fixture.
During tool-oriented machining, you attempted to resume
machining of a damaged or missing part with a saved context.
Mid-program startup is not permitted with the
programmed function.
Spindle cannot be oriented.
The file MGROUPS.SYS is faulty or missing.
The permissive button of the tool changer was pressed.
The cycle can be run only in negative direction (or
positive direction in Cycle 204) because in MP7441 bit 2 is
set to 1.
You attempted to enter a character that is not allowed in
the entry box.
You attempted to enter a lowercase letter.
You attempted to enter a letter.
You attempted to enter a numeral.
There are too many NC software versions on the control.
Missing or incorrect entry in the OEM.SYS file
You tried to execute function M140 although the position to
be approached is outside the range of traverse.
During three-dimensional tool compensation (face milling or
peripheral milling), you tried to use a tool with a
positiveoversize. On concave contours this can cause
gouging.
The temperature sensor on processor 1 (processor board) has
detected an excessively high temperature.
The temperature sensor on processor 2 (processor board
RTPC) has detected an excessively high temperature.
You attempted to
- save the actual position with PLC Module 9146 while the
position control loop was closed.
- close the position control loop, although the actual
position was saved with PLC Module 9146.
- DSR signal missing
- Character error in the telegram
- Checksum error in the received telegram
- Checksum error in the transmitted telegram
- No reaction from distant terminal (T1)
- Distant terminal not ready
- Telegram incomplete, ETX missing (T0)
- No reaction from distant terminal (T2)
- Internal software error
Internal software error
The software version installed in the control is not the
version originally provided by HEIDEHAIN. The control can
be used only as a programming station.
You programmed a feed rate = 0
The temperature sensor in the control detects an excessive
temperature within the control housing. A further increase
in temperature may damage the control hardware.
- The PLC program was not compiled after switch-on, was
compiled incorrectly, or it has been edited since it was
last compiled.
- You attempted to activate the In Code Tracer or the
monitoring list, although the PLC program was not yet
compiled since switch-on or was edited since it was last
compiled.
- For more detailed information on the cause of this error,
refer to the PLC main menu.
The temperature sensor in the LE has detected an
excessively high temperature inside the control housing.
Error during evaluation of the Profibus configuration.
Error during access to the Profibus hardware.
Error during initialization of the Profibus hardware.
Code number 531210 was entered.
- The soft-key project was not yet translated after
switch-on, or it was edited after translation.
- For more information on the cause of error, refer to the
PLC main menu.
You attempted to insert a line at the current cursor
position.
You attempted to define a tool that is already defined in
the program.
You attempted to define a LBL that is already defined in
the program.
In the MOD settings of the machining modes, no axes were
selected for L-block generation.
The safety-oriented inputs for detachable-key switches,
door contacts and emergency stop were not set to 0 during
the cyclic test.
The temperature inside the LE is outside the tolerance
range.
The 5V power supply of the LE is outside the tolerance
range.
You attempted to perform a function that is not included in
the current NC software.
- The magazine rules have not been translated since
switch-on, or they were edited since they were last
translated.
- For more detailed information on the cause of the error,
refer to the PLC main menu.
- Datum setting with tilted working plane is inactive:
The tilting axis position is not equal to 0°.
- Datum setting with tilted working plane is active:
The positions of the tilting axes do not match the active
angular values.
You attempted to change the coordinate data in the present
block from Cartesian to polar or vice versa.
Internal software error
You exceeded the maximum permissible number of characters
for the active input box.
You attempted to enter a numerical value that lies outside
the permissible range.
You attempted to enter a value that exceeds the permissible
number of decimal places.
You attempted to enter an algebraic sign with the -/+ key.
You attempted to enter a number with decimal places.
You attempted to use a Q parameter in the active input box.
You attempted to enter an incremental value by pressing the
I key.
Too many M functions for one NC block.
- An NC block has more than the allowed number of
simultaneously movable axes.
- You tried to use an NC program to make a reverse program
in which more than 5 axes are programmed.
You programmed the same axis more than once within one NC
block.
- You used the same syntax element more than once within
one NC block.- The current sequence of syntax elements in
an NC block do not comply with requirements.
Not all required data have been entered in an NC block.
An NC block in an ISO program begins without a block number
N.
Not all required data have been entered in an NC block.
An NC block contains a syntax element that requires other
syntax elements.
No measured value was saved in the counter chip during
probing.
In an NC block, you attempted to enter a word that the TNC
cannot interpret.
You attempted to edit a syntax element in an NC block.
In a program, you attempted to edit one of the blocks
BEGIN PGM (ISO: %... G71), or END PGM (ISO: N99999999%...).
Incorrect distance between speed encoder and position
encoder in MP1356.x during reference capture via the EnDat
interface of the speed encoder (MP1355=1). The displayed
value is the difference.
In an NC block, you programmed more axes than have been
enabled through the SIK (System Identification Key).
The power supply of the spindle could not be switched to
ready condition.
The power supply of an axis could not be switched to ready
condition.
The spindle power supply is ready for operation although it
ought to be switched off.
The power module of an axis is ready for operation although
it should actually be switched off.
Checksum error due to faulty data.
Command was not acknowledged by the Computer Control Unit
(CC) within 200 ms.
Faulty software
For a certain time the CC has not sent any position values
to the MC.
The MC must not send any position values to the CC.
Contradictory status of checked position values in the MC
and CC.
- The version number of one of the called Include files are
different in the MC and CC
- Internal software error
Internal software error
- Hardware error
- Internal software error
Checksum error due to faulty data.
Command was not acknowledged by the Main Computing Unit
(MC) within 400 ms.
Main Computer and Controller Unit mismatch.
More than four channels per controller board selected.
Safety doors are open.
You programmed a positioning block that is to offset a tool
length. However, no tool axis has been defined.
The axis was not yet tested.
Disagreement of position values before power-off and after
power-on.
You attempted to activate a ref-based datum through Cycle
7. REF-based datum tables are no longer available as of NC
software number 340 422-01.
In one of the measuring cycles 410 to 418, you did not
define the parameter Q303 (measured value transfer)(current
value = -1). For reasons of security, however, selection of
the measured value transfer is required to write the
results of measurement in a table (datum table or preset
table).
You called probing cycle 419 with an invalid tool axis.
In probing cycle 418, the TNC calculated too large a value.
You may have defined in an incorrect sequence for the four
holes to be probed.
- In one of the probing cycles 400, 403 or 420, you defined
a contradictory combination of measuring points and
measuring axes.
- The selection of measuring points in Cycle 430 results in
division by 0.
Unsuccessful calculation of a circle with function FN23 or
FN24.
In the network settings, the code word password= is
undefined.
In the network settings, the code word password= is
defined, but it has no associated text.
The password defined in the network settings is too long.
You tried to encode a password that has already been
encoded.
An attempt was made to use the Preset table to activate a
datum for an axis that has been locked with machine
parameter 7294.
In Cycle 20 (ISO: G120), you entered a clearance height
(Q7) that is lower than the coordinate of the workpiece
surface (Q5).
Warning before deleting an NC block.
An attempt was made to program an axis that is not allowed
for the currently active function.
You attempted to cancel the Block Skip funktion with the
Backspace key.
You attempted to enter an NC block in which a syntax
element was not concluded with the required apostrophe.
During activated double referencing, a probe cycle was
started although the reference mark of the position encoder
was not yet traversed.
You programmed an illegal axis in probing cycle 3.
There are too many error messages defined in the PET table.
The plunging strategy defined in Cycles 251 to 254
contradicts the defined plunging angle of the active tool.
You attempted to run a fixed cycle in connection with Cycle
220 or 221, although they cannot be combined with these
cycles.
In Cycle 32, a tolerance for rotary axes was programmed
although the HSC filter is not active.
Internal software error
You moved the display position of the current block to the
edge of the screen.
You programmed M128 although a rotary axis is defined as a
noncontrolled axis.
You programmed M144 although a rotary axis is defined as a
noncontrolled axis.
1. Key switch is not on BA1.
Wiring error at the SG inputs BA2.x, BA3.x and BA4.x.
- Target path or target file *.WLT in OEM.SYS (DEBUGPATH=)
is incorrect.
- Error during conversion of *.WLB to *.WLT format.
- Cannot open *.WLT file (system error).
- Source path or source file *.WLT in OEM.SYS (DEBUGPATH=)
is incorrect.
- Error in the conversion of *.WLT to *.WLB format.
- Cannot open *.WLB file (system error).
Cannot open TEMP.WLT (system error).
- Source path or source file *.WLT in OEM.SYS (DEBUGPATH=)
is incorrect.
- Source path or source file of the PLC program is
incorrect (MAINPGM= in OEM.SYS)
- Source path to the debug information is
incorrect(DEBUGPATH= in OEM.SYS)
- *.WLC file without symbolic operands
No symbolic operands are being used in the PLC program.
Code number missing or incorrect.
No axes or spindles in safe mode.
- Invalid operand type (ADDR column)
- Invalid operand address
- Attempt to change a constant
- Out of value range
- Invalid characters in value
- Invalid operand type (M,B,W...)
- Invalid address area
- Alignment (invalid word or double-word address)
The BA4 operating mode is selected by key switch but has
not been released in MP561.
The MODULE and SYMBOL columns are filled automatically and
must not be overwritten.
- You tried to use a preset number that does not exist in
the table PRESET.TAB.
- PRESET.TAB does not exist.
In the BA2 mode of operation, you tried to move more than
one axis.
Error in compensation value calculation: The *.COM
file selected in the *.CMA file does not exist.
The program that you have selected contains a program call
into a program that does not exist in TNC memory.
In the BA4 mode of operation, the permissive key was not
pressed within the time defined in MP529.
The profibus configuration file is either not registered in
the OEM.SYS file (keyword PROFIBUSCFG=) or it could not be
found.
Cannot access the Profibus master board.
In the Profibus functions there is either a data access
error or an error in the memory management.
In a Contour Pocket cycle or a Contour Train cycle you
called more than 6 programs (PGM CALL, ISO: %..).
A program call can also be:
- Cycle 12 (PGM CALL, ISO: G39)
- Calling an OEM cycle
You programmed more than 6 program calls (PGM CALL, ISO:
%..). A program call can also be:
- Cycle 12 PGM CALL (ISO: G39)
- Calling an OEM cycle
The 5-V power supply of the control is too high.
The 5-V power supply of the control is too low.
The starting point of the spline is too far away from the
end point of the previous contour element.
You attempted to load the actual position into the program
while the tilted working plane function was active.
The PLC program was stopped because of a system error in
the PLC.
The TNC is being so heavily utilized to machine the current
workpiece that there is no more capacity available for the
program-run graphics.
You tried to you use touch probe cycle 3 without first
referencing the spindle.
A safety-oriented machine parameter was changed by the PLC.
Such a change is not allowed.
The remaining tool life (TIME2 column in the tool table) of
the tool indicated in the error text has been exceeded.
You called a tool that is not contained in the tool
magazine.
You attempted to upload a file from the TNC containing
special characters that cannot be transferred with the
selected interface mode.
The given machine parameter subfile does not exist.
The given machine parameter subfile contains incorrect
entries.
The PLC activated a strobe output in an M, S, or T2
function, although this function is configured for
uninterrupted traverse on the NC.
The PLC activated a strobe output within one of the cycles
1, 2, 17 or 18 or during tool measurement. No PLC strobe
outputs are permitted within these cycles.
The PLC attempted to change the limit switch during program
run. This can be triggered, for example, by a time overlap
between the NC start or the acknowledgment of an M/S/T
strobe by the PLC and a switch of the traverse range.
An attempt was made to change a preset value during program
run. This can be triggered, for example, by a time overlap
between the NC start or the acknowledgment of an M/S/T
strobe by the PLC and a switch of the traverse range.
An attempt was made to select another kinematic
configuration during program run. This can be triggered,
for example, by a time overlap between the NC start or the
acknowledgment of an M/S/T strobe by the PLC and a
kinematic selection by the PLC.
During restoration of the machine status after a block scan
(mid-program startup), the conditions on the machine
regarding spindle speed (S), traverse range (R) or preset
(P) were not the same as calculated in the block scan.
- You tried to edit or delete a write-protected line in the
preset table.
- You tried to write a value in the active line of the
preset table.
When a table was being written to, one of the following
errors occurred:
- Target line or column does not exist
- The search text for finding the target was not found
- No kinematic table is active
CC reports an error code for which there is no error
message yet.
The brake test was started, but no end was received within
2 seconds from the CC.
On brake channel 1 MC there is a short curcuit with 24 V.
On brake channel 1 MC there is a short circuit with 0 V.
After a probing process you tried to set the datum with the
ENT key.
CC reports an error code for which there is no error
message yet.
- After the machine traversed the reference points, you
tried to select a program run mode although the machine was
not yet completely initialized.
- You canceled the initialization process.
Supply voltage on connector X44 missing.
Automatic start of machine tool axis with open safety doors
T.
You tried to save or open a binary coded file (NC program,
table) on an external drive (network drive).
You named the same directory as source and target for
copying.
You named the same file as source and target for copying.
When a synchronous motor operates with an encoder without
Z1 track, the measured field angle is entered in MP2256.x
and a unique control identification is entered in MP2257.x.
The control ID entered in MP2257.x does not fit this
control. The control ID of this control is given in
parentheses.
The given tool vectors of two successive points permit no
interpolation.
Due to insufficient system resources (e.g. memory-consuming
high-speed cutting) a part of the system software cannot be
loaded.
One of the processes required for editing files (e.g.
background copying) could not be started. There may be too
many of these processes already active.
The drive specified in the path is invalid.
You tried to rename a file so that the new file name would
be identical to the old file name.
You tried to convert a binary-type file into another
binary-type file.
Type conversions are only possible between ASCII-type
files, or from binary to ASCII (or vice versa).
- No more free space is available on the selected drive.
- Too many files are saved in the PLC root directory.
The file specified does not exist.
An error occurred while accessing a file system device.
File access was canceled.
- You pressed the "END" soft key while a file operation was
being executed.
- File access was timed out (e.g. connecting network
drives, setting up the directory tree).
Too many files were opened at the same time (e.g. by
background copying).
The TNC found a data block or a line with a length of more
than 512 characters in the selected file.
The TNC is unable to read or process such files.
- The given file does not exist
- The given file has been deleted since last used
- smarT.NC: You selected an .HU program that uses a point
table that does not exist on the TNC hard disk
You attempted to use FN17/FN18 to exchange data between the
NC program and an OEM real-time application, although the
real-time application is not active.
You attempted to use FN17/FN18 to exchange data between the
NC program and an OEM real-time application, which resulted
in an error in the real-time application.
You tried to make a major change to the format of an NC
block.
You have opened too many simultaneously active LSV-2
connections over the Ethernet interface.
You tried to compile the PLC program while running a TNC
program.
The externally compiled PLC binary file was activated, not
the associated source file.
You have write-protected a dependent file (.DEP).
- You tried to switch to the section window by soft key
although the section file (*.SEC.DEP) is a read-only file.
- An internal error has occurred when you tried to switch
to the section window by soft key.
You write-protected the section file (*.SEC.DEP) although
this is not permitted.
In a pocket cycle (rectangular pocket, circular pocket, SL
cycle), you defined the plunge type to be either helical or
reciprocating. This is not possible due to space.
A running NC program was:
- aborted by a power failure
- canceled by shutting down the software (e.g. Windows
crashed)
- terminated by a program crash
CC reports an error code for which there is no error
message yet.
The entered value is invalid or lies outside the
permissible limit values.
A file needed by the TNC is not available.
You tried to use the FUNCTION TCPM function with the AXIS
SPAT option, although - you have not programmed all three
spatial angles A, B and C, or- one rotary axis is already
at a position other than 0.
The name of the motor (or power module) with the electronic
ID label was not found in the motor table (or power module
table).
The calculated path of the tool results in a violation of
the defined working envelope of the machine, e.g. by the
tilting or swiveling element.
Power supply of the PLB 510 basic module missing.
A short circuit has occurred at a digital output of a PLC
16-8 input/output module.
An unknown PLC module was programmed.
The CC does not sending any version numbers within 2 s
(STOPP 0).
The CC does not find any SG-MP checksums within 2 s (STOPP
0).
You tried to run the TURN positioning behavior with the
PLANE function during active M128 or active FUNCTION TCPM.
You programmed a CYCL CALL POS block without all of the
principal axis coordinates X, Y and Z.
You programmed an incremental CYCL CALL POS block without
first having programmed a CYCL CALL POS block with absolute
coordinates.
After a change to the kinematics (e.g. head exchange), you
did not set a new datum in all three main axes X, Y and Z,
and then tried to start a new program.
The fan in the MC 422B is defective.
The coupling function via Module 9226 cannot be run because
the formula cannot be translated.
You programmed an FK arc without a direction of rotation.
- Tool radius 0 is active.
- A rounding arc does not fit between two contour elements.
FK programming: You have entered contradictory values.
FK programming: The contour was not resolved by the
end of the program.
FK programming: You programmed with polar coordinates
without first defining an FPOL.
FK programming: Conventional blocks may follow an FK block
only if the FK block led to a complete resolution of the
contour.
Exceptions:
- RND block
- CHF block
- L block containing only motion in the tool axis or
auxiliary axis.
FK programming:
- FSELECT block follows an already resolved contour.
- FSELECT block follows an as yet unresolvable FK contour
(shown in red).
FK programming: An FK block in which CLSD (contour end)
is programmed contains incremental axis coordinates.
You programmed a rounding arc or chamfer that does
not immediately follow a positioning block.
You programmed a rounding arc or chamfer between
tangential contour transitions.
A straight line before or after an RND or CHF block
has the length 0.
The CHF block is not located between two line blocks.
The programmed chamfer length is too large.
You attempted to begin a tool radius compensation on a
circular path.
You attempted to end a tool radius compensation on a
circular path.
FK programming: The information does not suffice for
calculation of an FK contour.
FK programming: Arithmetical error in the calculation
of an FK contour (e.g., division by 0, root of a
negative number).
FK programming: An FK positioning block (FL,FC,FLT,CT) can
follow a conventional positioning block only if the end
point of the conventional block is unambiguously defined,
i.e.:
- The conventional positioning block must not contain any Q
parameters.
- The first FK block must not follow a label.
FK programming: Relative references are possible only to
the last 64 positioning blocks:
- A reference was made to a more distant block
- A reference was made to a block that, at that point in
the program, would lead to more than one FK solution.
FK programming: You programmed a relative reference to
a CC block.
FK programming: You did not program both coordinates
in an auxiliary point.
FK programming: You attempted to start an FK graphic
while the TNC was already running a part program.
The blank form is so large that the graphic elements
cannot be displayed by the graphics processor.
Programming graphics: During reduction of a programming
graphic simulation the window section exceeds the limits
of the graphics processor.
During enlargement of a programming graphic simulation
the window section exceeds the limits of the graphics
processor.
In a programming graphic simulation you moved the
selection frame to the edge of the window, which calls
for a reduction of scale beyond the capability of the
graphics controller.
- Internal software error
The block scan evaluated an NC function that cannot be used
with mid-program startup (e.g. M142, M143).
For the autostart function, you entered a starting time
that lies in the past.
The TNC cannot generate the tool usage file now because it
is being read by another application.
Programming graphics generation had to be terminated due to
an internal error.
The PLC in-code tracer cannot be started because one of the
SPAWN/SUBMIT jobs in the system blocked all context
switching for more than 3 seconds.
Reaction time of Profibus was exceeded.
The PLC program executed a PLC cycle with old PROFIBUS
input data after this warning occurred.
Reaction time of Profibus was exceeded.
The PLC program executed two PLC cycles with old PROFIBUS
input data in succession after this warning occurred.
The lateral infeed, which is calculated from the active
tool radius and the path overlap factor, is too small.
The path overlap factor defined in a fixed cycle is too
large.
You entered 0 for the cylinder radius Q16 for the cylinder
surface machining cycle.
More than 44 entries via Marker M4753 in queue Q_PLCLOGBOOK.
You started the pattern generator or the contour
programming while in a machining form and from there tried
to switch to another operating mode.
You tried to create a new file without first defining the
appropriate file type.
You pressed a key that is locked at present by the NC
software.
A program run (test run) showed that a globally effective Q
parameter is not defined.
A program run (test run) showed that a globally effective Q
parameter is defined twice.
You tried to test or run a unit program in which one or
more global cycle parameters are not defined in the program
header.
You tried to switch to the smarT.NC mode although a program
is being run in the test-run mode.
In a pattern or a frame, you tried to define two rotary
positions at once.
You tried to assign a name to a new file, although that
name already exists.
You tried to insert the UNIT 700 (program header), although
it already exists.
You tried within an FK sequence to activate the LOOK AHEAD
function with M120 LA.
The M function M114 was programmed although no
corresponding description of the machine geometry had been
saved in a kinematic table.
You programmed a Cycle 27, Cylinder Surface (ISO: G127),
although the axis configured in the active kinematic table
was either not the programmed rotary axis or not a rotary
axis at all.
Coordinates of rotary axis center are missing in the active
kinematic table.
You used M128 before the machine geometry was defined in a
kinematic table.
In the Tilted Working Plane function you have the
spatial-angle input mode active although the TNC does not
support this mode for your machine configuration.
- In OEM.SYS, under the keyword KINEMATIC=, an incorrect
path or file name was entered for the allocation table for
kinematic descriptions
- The allocation table for kinematic descriptions is
missing.
In the Manual operating mode, the Tilt Working Plane
function is inactive.
You tried to run a PLANE function although your machine is
not configured for it.
- Internal software error
- Control hardware defective
A PLC strobe function (e.g. PLC positioning) was
programmed, although the NC program is running and no NC
strobe is present.
At present, the system is preventing use of the test
graphic.
You tried to edit a program that is being edited in the
smarT.NC mode.
You tried to edit form data that are being edited in the
Programming and Editing mode.
The connected controller unit is not supported by the main
computer because the required option is not enabled.
You tried to delete a file that is selected in another
operating mode.
Interference detected at the interface of the PL 510.
Not enough free memory on the PLC partition.
- Internal software error
You tried to use the "Recent Files" function to open a file
that was moved or no longer exists.
You changed the write-protection property of the file
outside of the TNC application while this file was selected
for editing on the TNC.
You tried to assign the same label name in more than one NC
block containing LBL SET.
A label name in the active NC program was assigned more
than once using the LBL SET function.
You tried to use LBL CALL to call a subprogram or program
section repeat that does not exist.
You tried to assign the same label name in more than one NC
block containing LBL SET.
A file is still open on the USB device you want to remove.
The device can therefore not be removed from the directory
tree of the iTNC. If you nevertheless remove the device,
data losses or malfunctions may occur.
You removed a USB device from the interface without
removing it from the iTNC directory tree before. This may
result in data losses or malfunctions.
In Cycle 240 Centering you defined parameter Q343 such that
centering is done with respect to the diameter.
However, no point angle is defined for the active tool.
The combination of the parameters Depth (Q201) and Diameter
(Q344) defined in Cycle 240 Centering under Select
depth/diameter (Q343) is not allowed.
You have aborted the search process.
After selecting a long smarT.NC program, you canceled the
buildup of the tree view. The TNC therefore cannot show the
complete tree structure of the program within smarT.NC, nor
can you test or run the program.
Rotational speed of the housing fan is too low.
Reentrance into smarT.NC is at present not possible.
The program that you selected cannot be processed by the
TNC because it has too many units.
The 3,3-V power supply of the control is too high.
The 3,3-V power supply of the control is too low.
Error in the conversion of the programmed workpiece
blank in the FK graphics: One edge length is negative
(min. and max. limits were switched).
FK programming: A tangential FK block (FLT,FCT) can
follow a conventional positioning block only if the
approach direction is unambiguously defined.
FK programming: You programmed a relative angle reference
to a part program block whose slope angle is not constant.
FK programming: In FPOL you did not program both
coordinates of the working plane.
You defined the cutter radius for the active tool in the
tool table as less than or equal to 0.
More than 5 axes were defined for PLC positioning in one
positioning block, but the TNC can move no more than 5 axes
simultaneously.
You tried to run Cycle 254 with the slot position 0
(Q367=0) in conjunction with the point pattern Cycle 221.
In the first block of a subprogram, you did not defined
both coordinates of the working plane.
You tried to download a program with over 100 NC blocks
into the demo version of the iTNC 530 programming station.
No symbolic operands are being used in the PLC program.
You tried to change a preset value in an active tool-axis
system.
You tried to set a datum although the M114 function is
active.
An attempt was made to activate a function that requires a
running PLC program.
Not all tests were completely run.
The CRC sum of the compiled PLC program is incorrect.
General file management error.
General software error in the main processor task.
Insufficient memory left free to open a machine parameter
file.
Internal error: incorrect interrupt
Internal error: A task was given an unknown command or a
command with illegal parameters.
You have attempted to simultaneously move more axes than is
possible with the export version of the control.
The CRC sum of the EPROMs IC-P1 and IC-P2 is incorrect.
The CRC sums of the EPROMs IC-P3 and IC-P46 is incorrect.
The axis is moving at least 4 times slower or faster than
commanded by the nominal speed command output.
The motor is moving while the axis slide is not, or vice
versa.
You did not enter the end-of-block character in the given
line of the format description file.
You entered more than 32 keywords in the given line of the
format description file.
You defined an unknown keyword in the given line of the
format description file.
You used an unknown statement in the given line of the
format description file.
You used an invalid format statement in the given line of
the format description file.
You did not close the format description in the given line
of the format description file.
You defined an excessively long keyword in the given line
of the format description file.
In the given line of the format description file, you
defined a keyword that requires the entry of an index
although no index had been defined.
In the given line of the format description file you did
not define a closing bracket (]) after a keyword with an
index.
The mask file that you defined could not be opened.
The TNC cannot make the output file:
- Output file is selected in the Programming and Editing
mode.
- The destination directory does not exist.
Two collision-monitored objects have come below a certain
minimum clearance.
|<-->| Warning - coarse clearance
|<->| Warning - fine clearance
The machine was moved into a collision-protected area.
Further movement would result in a collision.
|<>| Collision protection prevents further movement of the
axes.
The Profibus firmware on the Profibus master could not be
updated.
The file entered in OEM.SYS under "MPFRAGMENTFILE =" cannot
be opened:
You tried to use the FN17 function to write a value that
lies outside of the permitted input range.
You tried to change the TNC network settings although DHCP
is active (Dynamic Host Configuration Protocol, dynamic IP
address assignment).
You pressed the RESET COLUMN soft key.
You defined a fixed cycle with the depth 0.
You tried to use a workpiece blank definition from an .hu
program, but you did not select the current contour program
from an .hu program.
You tried to insert a block from the clipboard, but the
clipboard is empty.
- Inverter defective
- Incorrect wiring of the braking control (short circuit to
0 V, short circuit to 24 V)
- Inverter defective
- Incorrect wiring of the braking control (short circuit to
0 V, short circuit to 24 V)
The actual speed of the spindle varies too greatly from the
programmed nominal speed.
- You connected to the USB bus a device that the TNC does
not support.
- You have a software version that does not support USB
block devices (memory sticks, hard disks, CD-ROM drives).
You tried to edit a unit although the marking function is
active.
You used FEZ to define a feed rate without having defined
the number of teeth for the active tool.
You tried to activate the M118 function during active
collision monitoring.
You tried to edit a point table with the .PNT file type.
During M128 or TCPM FUNCTION, the tolerance of the
standstill monitor (MP1110.x) of an open-loop axis
(displayed only) was exceeded. Maybe you tried to position
this axis manually.
An error occurred during automatic generation of the cycle
structure.
Working with touch-probe and/or machining cycles is not or
not entirely possible.
You tried to use a feature that is not enabled on your TNC
by the Feature Content Level (FCL) management.
You tried to use a software option that is not enabled on
your TNC.
You tried to open a DXF file that cannot be edited by the
TNC.
The TNC locks keys during a status change, but the lock was
opened because the status change was not completed within
15 seconds.
You tried to use a feature that is not available on your
machine.
You tried to select a file that is editable only in the
smarT.NC operating mode.
In an inch program you combined the FU functions (feed rate
in in./rev) or FZ (feed rate in in./tooth) with the M136
function (feed rate in 0.1 in./rev).
You tried to select the smarT.NC operating mode although
the cycle structure is not correctly set.
In the PATTERN DEF block, you programmed the first position
with incremental coordinates.
You tried to switch on the touch probe cycle 441 to switch
on the angle tracking, although this function is
deactivated by machine parameter 6165.
During the switch-off test the CC performs a current
measurement started by the MC.
If there is no reaction after max. 2 s, it results in a
Stop0 reaction.
Software error
Software error
One or more machine keys that are connected with "MT"
(machine key) are active on the CC side.
Machine-key permissive key is depressed on the MC side.
Machine-key permissive key is depressed on the CC side.
Handwheel permissive key is active on CC side.
Tool changer permissive key is active on CC side.
One or more protective doors (A/S/T) of the CC are open.
Internal calculations in combination with the Scaling
Factor or Axis-Specific Scaling Factor cycles resulted in
an impermissibly large numerical value.
The cycle can only run in negative direction (positive in
Cycle 204) because the machine parameter "suppressDepthErr"
is set to on.
- You tried to move the tool with the "virtual tool axis."
The definition for the tool axis does not exist or was
canceled.
You have hidden or disabled a point for which a
pre-positioning height is defined. In some cases this could
lead to a collision.
Permissive button of machine operating panel or handwheel
is depressed.
Permissive button of machine operating panel or handwheel
is depressed.
You tried to convert a program containing an ISO program
call.
You defined the range definition in Cycle 30 (DIN/ISO: G60)
incorrectly.
You tried to select a datum number by soft key although no
datum table is selected in the program header.
The iTNC cannot simulate the M140 MB MAX function because
the working space monitoring is inactive.
You have connected several string variables and, in doing
so, have exceeded the maximum permissible string length.
In a TOOL CALL or TOOL DEF block you tried to define a tool
number although it is prohibited by machine parameter.
In a TOOL CALL or TOOL DEF block you tried to define a tool
name although it is prohibited by machine parameter.
You tried to divide by 0.
You tried to calculate the root of a negative number.
You tried to calculate the logarithm of a negative number.
You tried to form the tangent of a 90° angle (or its
integral multiple).
In Cycle 22 (ISO: G122), you tried to define the feed-rate
factor Q401 to be less than 1. This upgrade feature is
locked on your TNC by the FCL management.
In a formula calculation the absolute value of the argument
is greater than 1.
In a formula calculation the absolute value of the argument
is greater than 1.
You tried to edit the active preset although M128 or the
TCPM FUNCTION is active.
- No cutting data tables available in the TNC:\ directory
- No workpiece material defined by WMAT block
- No tool material defined in TOOL.T
- No cutting data table defined in TOOL.T
- Combination of workpiece and tool material not available
in the active cutting data table
A service/support file listed in OEM.SYS is faulty or
missing.
Someone tried to set a breakpoint through the data
interface.
You did not define a probing direction in probe cycle 4.
You entered a spindle speed S greater than the maximum
speed defined for this tool in the tool table TOOL.T.
You tried to rename an entire drive.
You tried to copy an entire drive.
You tried to delete an entire drive.
You tried to open a file that cannot be processed by the
TNC.
- Defective hardware
- Spindle cannot be controlled
Axes cannot be controlled
During an active FUNCTION TCPM, AXIS SPAT function, you
tried to resume a program by using the GOTO block number
key.
In the TOOL CALL block(DIN/ISO: T block) you programmed a
tool axis that was locked for the currently active
kinematics by your machine tool builder.
Traverse in safe mode through TNCopt exceeded the
permissible range.
Settings for the PLC memory layout have changed.
Your hardware does not have enough main memory to start the
help system.
You used function M141 (suppress touch-probe monitor) while
the collision monitor was active.
A reference run was started in one axis by PLC module, then
the M function was acknowledged before the reference run
could finish. As a result the NC program cannot continue.
- Controller unit with operator safety module is not
supported with the installed software
Hardware is defective
Although SH1B.x=1, RDY.x=0
Although SH1B.x=0, RDY.x=1
The entered values could not be transferred due to an
internal error.
You tried to swap a linear axis for a rotary axis.
When swapping axes, you tried to assign two different axes
to the same axis.
When swapping axes, you tried to swap an axis for an axis
that does not exist.
In the global program settings you defined a value that
lies outside of the permitted input range.
You tried to change the global program settings while the
program was running.
There has been an indefinable error.
There was a spindle overload during adaptive feed rate
control.
The amplitude of the position encoder signal is too high or
the signal for contamination is active.
The amplitude of the position encoder signal is too low or
the signal for contamination is active.
The maximum input frequency was exceeded at a position
encoder input.
Contradiction apparent from comparison of the absolute and
incremental positions.
In the PLANE AXIAL function you defined a rotary axis that
is not described in the active kinematics.
MC did not command a braking test although MP2230.x !=0
(i.e., run brake test in this axis).
There is an error in the column definition in a freely
definable table:
- Column name missing
- Field width not allowed
- Number of decimal places not allowed
- Unknown column type
- The actual speed of the spindle is too much higher than
the programmed nominal speed.
In the smarT.NC operating mode you selected the Program Run
submode although global program settings were active.
You tried in the smarT.NC operating mode to open a file
that it cannot depict.
- You tried to edit a program that is now being run.
- You tried to edit a table that is accessed from within
the program that is now being run.
An attempt was made to run an NC macro while the machine
status was being restored.
- Poor resolution of the absolute value from the ENDAT
encoder. The resolution cannot be improved with the aid of
the incremental track.
- Encoder or axis is not stationary or defective during
evaluation.
- Cannot read an electronic ID label from DSP.
- Hardware defective
- TRC compensation file could not be transmitted to DSP.
- Hardware defective
Adaptive feed rate control (AFC): After an overload
reaction there was an attempted to call an NC macro,
although the AFC entry is missing in the NCMACRO.SYS file.
Software error
You tried to call the TNCguide help system or set to an
Asian conversational language, although your control
hardware does not have enough main memory.
You tried to conduct a pallet operation although the global
parameter setting function is active.
During an active M128, you used the global parameter
settings to lock axes.
In the PLANE AXIS function, you programmed 3 rotary axes
with the MOVE option.
In this case the TNC would have to move 6 axes at the same
time, but it cannot interpolate more than 5 axes.
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